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Dash Wiring- Can I save a few $$$ #145601
11/04/08 03:59 PM
11/04/08 03:59 PM
Joined: Jul 2005
Posts: 763
SE Wisconsin, USA
RP's R/T's Offline OP
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SE Wisconsin, USA
I'm assembling the dash assembly for my Challenger. I started to clean things up and noticed that a section must have been burnt at some point. About a half dozen wires are toasted. I bought the car non-running so I don't know what might work, or what doesn't.
Instead of buying a whole new dash wiring assembly (Kaching!), is there anyone who will replace the wires that are bad, test it and re-wrap it? I'm wondering about Evan's, but that just came to mind. I'm not sure they do this, or even if it would be cost effective.
I really don't want a hack job, so I'll spend the money for a new one if I have to.

Re: Dash Wiring- Can I save a few $$$ [Re: RP's R/T's] #145602
11/04/08 04:31 PM
11/04/08 04:31 PM
Joined: Jan 2003
Posts: 2,530
Nunya CA
CR8CRSHR Offline
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Nunya CA
My suggestion is to obtain the color wiring schematics available out there. They are an invaluable tool when it comes to our rides. It will help you with your wire troubles and allow you to repair the bad wires. Otherwise the best solution is to get the replacement harness from M&H through Year One....Good Luck

Last edited by CR8CRSHR; 11/05/08 01:32 PM.
Re: Dash Wiring- Can I save a few $$$ [Re: CR8CRSHR] #145603
11/04/08 04:33 PM
11/04/08 04:33 PM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
Not enough dumb comments...yet
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Posts: 24,562
Brookeville, Md
Quote:

My suggestion is to obtain the color wiring schematics available out there. They are an invaluable tool when it comes to our rides. It will help you with your wire troubles and allow you to repair the bad wires. Otherwise the best solution is to get the replacement harness from H&H through Year One....Good Luck




Before you do anyting get the diagram. Then fix one wire at a time. Chances are what ever it was pluged into is bad too. What part is burnt?

Re: Dash Wiring- Can I save a few $$$ [Re: Mr.Yuck] #145604
11/04/08 08:31 PM
11/04/08 08:31 PM

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I hate to be the one to tell you this, but you are in for a little work. I've been there done that. Back in the day, I helped repair several of my and my friends cars with wiring issues.

All the wire in these cars--and all other cars back then--is fairly cheap thermoplastic insulated. What this means is, that if ONE wire gets hot enough to melt the insulation and "toast" as you say, it generally melts--and shorts to--one or two or more wires AROUND it.

If you are gonna fix this thing, you need to pull the ENTIRE under dash harness out, lay it out on a bench, and untape it and inspect it from end to end. Leave small amounts of tape at the points where the harness branches, so you can tape it back up later. If you not the colors that were damaged, and the connectors they go to, and refer to a diagram, you can get a pretty good idea of what happened.

Re: Dash Wiring- Can I save a few $$$ #145605
11/05/08 02:32 AM
11/05/08 02:32 AM
Joined: Mar 2003
Posts: 18,678
Fresno, CA
Jim_Lusk Offline
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Fresno, CA
At shop rate of $90 (or more) per hour it'll be cheaper to buy new..............

Re: Dash Wiring- Can I save a few $$$ [Re: Jim_Lusk] #145606
11/05/08 06:55 AM
11/05/08 06:55 AM
Joined: Nov 2007
Posts: 5,337
the house on the left.
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cogen80 Offline
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the house on the left.
man i think i would just break down and spend the money for a new harness. not worth having the car burn to the ground because you missed something in the harness.

Re: Dash Wiring- Can I save a few $$$ [Re: cogen80] #145607
11/05/08 07:38 AM
11/05/08 07:38 AM
Joined: Jun 2003
Posts: 21,428
It's a dry heat
gtx6970 Offline
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It's a dry heat
Quote:

man i think i would just break down and spend the money for a new harness. not worth having the car burn to the ground because you missed something in the harness.




I agree 1000%

Re: Dash Wiring- Can I save a few $$$ [Re: RP's R/T's] #145608
11/05/08 08:25 AM
11/05/08 08:25 AM
Joined: Apr 2003
Posts: 821
On the open road
Hrtbkr Offline
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On the open road
It depends if what's worth more to you-your time or your money. It's not THAT hard to pull the entire harness out of the car. Get the FSM, Check/repair one wire at a time. I recommend soldering repairs and shrink sleeve to insulate. Taping the wire branches is a good idea.

Plan on taking at least 8 hours for this venture, but you should have a good harness once you're done


While outside on the turnpike They got this new hit tune Where thrills become as cheap as gas And gas as cheap as thrills
Re: Dash Wiring- Can I save a few $$$ [Re: Hrtbkr] #145609
11/05/08 08:41 AM
11/05/08 08:41 AM

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arent dash harnesses close to $600??? thats alot of kaching for 5 or 6 burnt wires...

I fix my burnt wires (power to the ignition switch) and called it a day. cost me about $3

Re: Dash Wiring- Can I save a few $$$ [Re: Hrtbkr] #145610
11/05/08 01:21 PM
11/05/08 01:21 PM
Joined: Aug 2008
Posts: 1,568
Omaha, Nebraska
Scott Carl Offline
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Omaha, Nebraska
Quote:

It depends if what's worth more to you-your time or your money. It's not THAT hard to pull the entire harness out of the car. Get the FSM, Check/repair one wire at a time. I recommend soldering repairs and shrink sleeve to insulate. Taping the wire branches is a good idea.

Plan on taking at least 8 hours for this venture, but you should have a good harness once you're done




This is exactly what long winter nights in Nebraska were made for

Re: Dash Wiring- Can I save a few $$$ #145611
11/05/08 01:40 PM
11/05/08 01:40 PM
Joined: Jan 2003
Posts: 2,530
Nunya CA
CR8CRSHR Offline
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Quote:

arent dash harnesses close to $600??? thats alot of kaching for 5 or 6 burnt wires...

I fix my burnt wires (power to the ignition switch) and called it a day. cost me about $3




Yes they are rather expensive for the correct type of harness for our rides. However, when it comes to electrical that is 40 plus years old, replacing is the only option. The insulation becomes brittle and the copper center looses the pliability as it once had. There are after market kits out there for a total re-wire that are not as expensive as the factory correct replacements. That 3.00 fix will work fine but wait till the next Gremlin pokes its ugly head up. I bet the cause is that 3.00 fix. When dealing with electrical issues do it right the first time....

Re: Dash Wiring- Can I save a few $$$ [Re: CR8CRSHR] #145612
11/05/08 02:16 PM
11/05/08 02:16 PM
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Posts: 4,165
Florida
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cataclysm80 Offline
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on my 70 cuda I removed the wrapping and wiped all the original harness wires down with solvent to clean and inspect them. I had several repairs to make because the harness had been cut in spots during removal (not by me). I made repairs with sodder, shrink wrap, and my factory service manual, then re-wrapped all the harness and installed it. This took an immense amount of time to do.

Now I still have some electrical gremlins due to corrosion on the wire under the insulation causing resistance, or possibly due to broken wires that I couldn't see under the insulation. I will NOT be trying this again. New harnesses only for me. Made by M&H ordered through year one whenever possible. It's both cheaper and better in the long run.

I would only recommend a repair if the car was running/working fine and then a problem develops that you can identify and fix.

If the car came to you not running and you have no knowledge of the harnesses past, don't waste your time trying to fix it.

Tav

Re: Dash Wiring- Can I save a few $$$ [Re: cataclysm80] #145613
11/05/08 02:51 PM
11/05/08 02:51 PM
Joined: Nov 2004
Posts: 6,679
Va. Beach, Va
69superbee383 Offline
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New harness. If 6 are burned up others are heat damaged. Others still may have unseen damage and you could be chasing phantom electrical problems forever if the car doesnt burn up. Also check the bulkhead connections as well. I would rather spend 600 bucks and spend the time to do it right than do it on the cheap and deal with the possible issues.


77 Macho Power Wagon LWB factory 440 70 Coronet 440 N code 3 speed
Re: Dash Wiring- Can I save a few $$$ [Re: 69superbee383] #145614
11/05/08 03:23 PM
11/05/08 03:23 PM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
Not enough dumb comments...yet
Mr.Yuck  Offline
Not enough dumb comments...yet

Joined: Jan 2003
Posts: 24,562
Brookeville, Md
what part of the harness is it? heater control? lead to rear harness? headlights? ingnition? Check e-bay for a used unit. You might save a few bucks and headaches. I sold a very nice Charger harness a few back for under $100. I even tested circut by circut with a ohm meter.

Re: Dash Wiring- Can I save a few $$$ [Re: RP's R/T's] #145615
11/05/08 03:25 PM
11/05/08 03:25 PM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
Not enough dumb comments...yet
Mr.Yuck  Offline
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Posts: 24,562
Brookeville, Md

Re: Dash Wiring- Can I save a few $$$ [Re: Mr.Yuck] #145616
11/05/08 03:48 PM
11/05/08 03:48 PM
Joined: Jan 2004
Posts: 9,066
Eugene, Oregon
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minivan Offline
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After watching a 67 chevelle, two weeks out of its frame off resto, burn to the ground with an electrical fire I decided to splurge on all 3 new harnesses for my car..

The new harnesses were so nice, pliable and fit perfectly.. When comparing to my old harnesses ( that didn't seem too bad) it was night and day.

With the YO discounts going on you can save a few hundred dollars on the price of new..

Re: Dash Wiring- Can I save a few $$$ [Re: Hrtbkr] #145617
11/05/08 05:36 PM
11/05/08 05:36 PM
Joined: Aug 2008
Posts: 1,568
Omaha, Nebraska
Scott Carl Offline
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Omaha, Nebraska
Quote:

It depends if what's worth more to you-your time or your money. It's not THAT hard to pull the entire harness out of the car. Get the FSM, Check/repair one wire at a time. I recommend soldering repairs and shrink sleeve to insulate. Taping the wire branches is a good idea.

Plan on taking at least 8 hours for this venture, but you should have a good harness once you're done




If you do decide to do your own harnes repairs, checking continuity with a test light or multi meter can take a lot of guess work out of the equation also. Just because there's plastic over it don't mean it ain't broke.

Re: Dash Wiring- Can I save a few $$$ [Re: RP's R/T's] #145618
11/06/08 08:17 AM
11/06/08 08:17 AM
Joined: Apr 2003
Posts: 821
On the open road
Hrtbkr Offline
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On the open road
What Scott Carl said. You also need to check and clean the connectors too.


While outside on the turnpike They got this new hit tune Where thrills become as cheap as gas And gas as cheap as thrills






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