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440 Compression Test Results-Head Gasket or ??? Update #1436683
05/15/13 01:41 AM
05/15/13 01:41 AM
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Berwyn, IL
challenger70 Offline OP
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So I have been getting exhaust out the breather at high rpm and did a compression check. Engine is an iron headed 440 in my '70 Challenger with about 10,000 miles on it. Test was done hot, at first anyway.

#1=170, 2=40(yes 40), 3=174, 4=15(yes 15), 5=169, 6=171, 7=185, 8=170.

Other than the exhaust out the breather, the car runs fine, no coolant in the oil, doesn't seem to be going through unusual amount of oil or coolant, but clearly something is up. The pamphlet with my tester says 2 adjacent cylinders down more than 20 psi from the others (2&4) is probably a head gasket. Any advice is appreciated

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436684
05/15/13 01:53 AM
05/15/13 01:53 AM
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There is a leak down test, that can better determine if it is a valve or gasket.
Might as well pull the heads and take to the machine shop.
If the gasket is blown, it may be warped heads, they will need to be checked

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436685
05/15/13 09:44 AM
05/15/13 09:44 AM
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Lincoln Nebraska
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RapidRobert Offline
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Quote:

probably a head gasket.


Yes classic symptom of blown head gasket between those 2 cyls. No more diagnosing needed, unfortunately it's time to pull the head.


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Re: 440 Compression Test Results-Head Gasket or ??? [Re: RapidRobert] #1436686
05/15/13 10:56 AM
05/15/13 10:56 AM
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Berwyn, IL
challenger70 Offline OP
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Thanks for the help, having never pulled a head before, how do I determine what replacement gasket I need? I am pretty sure my engine is .030 over but do not know what thickness I need to maintain my current compression. Can I measure the existing gasket once I pull the head or Do I need new head bolts or can I reuse the existing ones assuming they are in good shape? Any tricks to it or is it just pull, remove old gasket replace w/ a new one and retorque? I don't mind venturing into new territory as long as I see a road home Thanks for the help

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436687
05/15/13 11:00 AM
05/15/13 11:00 AM
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Quote:

Thanks for the help, having never pulled a head before, how do I determine what replacement gasket I need? I am pretty sure my engine is .030 over but do not know what thickness I need to maintain my current compression. Can I measure the existing gasket once I pull the head or Do I need new head bolts or can I reuse the existing ones assuming they are in good shape? Any tricks to it or is it just pull, remove old gasket replace w/ a new one and retorque? I don't mind venturing into new territory as long as I see a road home Thanks for the help




The gasket will have a part number on it , if it's a Fel Pro composite it's probably the 8519 , if it's a steel shim it's probably a mr. gasket or the MP gasket.

Pull the head and go from there.

How long has it been like this ? Hopefully you didn't torch the block or head surface between the cylinders.

also you aren't seeing exh out the breather , it's blowby gas past the rings

Re: 440 Compression Test Results-Head Gasket or ??? [Re: JohnRR] #1436688
05/15/13 11:11 AM
05/15/13 11:11 AM
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RapidRobert Offline
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Quote:

How long has it been like this ? Hopefully you didn't torch the block or head surface between the cylinders.


I was concerned about that too. If a visual shows an obvious problem you'd have to dissassemble & take it in but even if there's no damage that you can see I'd still have your machinist check the block/head decks for flatness/warpage. Reuse your head bolts


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Re: 440 Compression Test Results-Head Gasket or ??? [Re: RapidRobert] #1436689
05/15/13 11:53 AM
05/15/13 11:53 AM
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Berwyn, IL
challenger70 Offline OP
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Quote:

Quote:

How long has it been like this ? Hopefully you didn't torch the block or head surface between the cylinders.


I was concerned about that too. If a visual shows an obvious problem you'd have to dissassemble & take it in but even if there's no damage that you can see I'd still have your machinist check the block/head decks for flatness/warpage. Reuse your head bolts




Honestly, it's been a while, few hundred miles or so at least since I noticed it, who knows how long before... Hopefully it's ok Should I do both head gaskets while I am at it? Engine build is about 10 years old now. I guess I will pull the head and see where I am at. Thanks for the help, I am sure I will need more!

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436690
05/15/13 01:38 PM
05/15/13 01:38 PM
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RapidRobert Offline
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Quote:

Should I do both head gaskets while I am at it?


No unless milling is required on the block on that side of the deck then of course it'll all have to be stripped/eng pulled & redone with both new head gaskets etc & might be a good idea to have both decks milled at that time or even both square decked depending on what you want & they will for sure check the other deck when they get it in the shop


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Re: 440 Compression Test Results-Head Gasket or ??? [Re: RapidRobert] #1436691
05/15/13 02:13 PM
05/15/13 02:13 PM
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You need to look at the block and heads closely and find out what happened and more importantly WHY , or it will keep happeneing.

Most rebuilds do not get the block milled and after thousands of heat cycles these blocks are anything but true and parallel.

Re: 440 Compression Test Results-Head Gasket or ??? [Re: JohnRR] #1436692
05/15/13 02:23 PM
05/15/13 02:23 PM
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By the time you pull the intake and such off, I would do both sides and be done with it.


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Re: 440 Compression Test Results-Head Gasket or ??? [Re: Silver70] #1436693
05/15/13 03:17 PM
05/15/13 03:17 PM
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You should go ahead and do both sides while your at it. Not that much more work or money and you'd be sure not to have to do it all over again.

Re: 440 Compression Test Results-Head Gasket or ??? [Re: stumpy] #1436694
05/16/13 02:47 AM
05/16/13 02:47 AM
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Chicago Burbs
sthemi Offline
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Do both sides,
drain the radiator, pull the valve covers, intake, spark plugs, rocker arms and exhaust. Dont disassemble the rocker arms, pull them as a unit and lay inside a valve cover with the bolts still in it.
unbolt the head bolts and lift off.
I personally prefer the steel shim gaskets, but everyone will like something different..
If you run into trouble, I am pretty close by and can swing by.
One of the posters mentioned torching, that is when the lit gases travel from one cylinder to another and erode a portion of the block.

Re: 440 Compression Test Results-Head Gasket or ??? [Re: sthemi] #1436695
05/16/13 12:00 PM
05/16/13 12:00 PM
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Berwyn, IL
challenger70 Offline OP
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Quote:

Do both sides,
drain the radiator, pull the valve covers, intake, spark plugs, rocker arms and exhaust. Dont disassemble the rocker arms, pull them as a unit and lay inside a valve cover with the bolts still in it.
unbolt the head bolts and lift off.
I personally prefer the steel shim gaskets, but everyone will like something different..
If you run into trouble, I am pretty close by and can swing by.
One of the posters mentioned torching, that is when the lit gases travel from one cylinder to another and erode a portion of the block.




Thanks, out of curiousity these steps all make sense except pulling the shaft rocker system off the heads. Is that neccasary to remove the heads? Just curious what this step accomplishes, thanks for the advice, explanation and help

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436696
05/16/13 12:03 PM
05/16/13 12:03 PM
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It's a lot easier to take off the heads if the pushrods aren't in the way. Taking off the rocker shaft assembly allows the pushrods to be removed easily. It's a 5-minute job.

Keeping all the parts together and in order helps the reassembly, too.

R.

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436697
05/16/13 12:04 PM
05/16/13 12:04 PM
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Quote:

Quote:

Do both sides,
drain the radiator, pull the valve covers, intake, spark plugs, rocker arms and exhaust. Dont disassemble the rocker arms, pull them as a unit and lay inside a valve cover with the bolts still in it.
unbolt the head bolts and lift off.
I personally prefer the steel shim gaskets, but everyone will like something different..
If you run into trouble, I am pretty close by and can swing by.
One of the posters mentioned torching, that is when the lit gases travel from one cylinder to another and erode a portion of the block.





Thanks, out of curiousity these steps all make sense except pulling the shaft rocker system off the heads. Is that neccasary to remove the heads? Just curious what this step accomplishes, thanks for the advice, explanation and help




How would you get the pushrods out if you didn't pull the rockers ? How would you hold the pushrods upright so you could get the head back on if you left the rockers in place ?

Re: 440 Compression Test Results-Head Gasket or ??? [Re: dogdays] #1436698
05/16/13 12:25 PM
05/16/13 12:25 PM
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Berwyn, IL
challenger70 Offline OP
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Quote:

It's a lot easier to take off the heads if the pushrods aren't in the way. Taking off the rocker shaft assembly allows the pushrods to be removed easily. It's a 5-minute job.

Keeping all the parts together and in order helps the reassembly, too.

R.




Thanks, it made more sense on aligning the pushrods for re-assembly to me, minds well do it when you take them off to make that easier too, thanks for all the help.

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436699
05/16/13 12:41 PM
05/16/13 12:41 PM
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Dont forget to FIRST pull the block drain plugs (1) on each side of the block/roughly in the middle/down at the pan rail


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Re: 440 Compression Test Results-Head Gasket or ??? [Re: RapidRobert] #1436700
05/16/13 10:52 PM
05/16/13 10:52 PM
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Berwyn, IL
challenger70 Offline OP
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Quote:

Dont forget to FIRST pull the block drain plugs (1) on each side of the block/roughly in the middle/down at the pan rail




Do I need to do this if I drain the radiator?

Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436701
05/16/13 11:14 PM
05/16/13 11:14 PM
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Quote:

Quote:

Dont forget to FIRST pull the block drain plugs (1) on each side of the block/roughly in the middle/down at the pan rail




Do I need to do this if I drain the radiator?


Yes


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Re: 440 Compression Test Results-Head Gasket or ??? [Re: challenger70] #1436702
05/17/13 10:34 AM
05/17/13 10:34 AM
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can you even pull a head w/o removing the rockers? Never tried it. It takes like 3 minutes... and a re-install trick I use is a straighten coat hanger to hold all the push rods in place as you tighten down the rocker shaft.


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