Stroker pistons protrude more than expected...quench...
#1426558
04/28/13 07:33 AM
04/28/13 07:33 AM
|
Joined: Dec 2010
Posts: 208 Norrland, Sweden
Swedcharger67
OP
enthusiast
|
OP
enthusiast
Joined: Dec 2010
Posts: 208
Norrland, Sweden
|
Building a 512 based on the 400-block, using the 12.5 comp strokerkit, Stealth heads, steel billet main caps etc. from 440Source.
Probably due to the block decking and the line boring of the main caps the pistons now protrude up to .016 inch above deck (including piston rocking). If I choose the .051 thick head gasket my min quench will be .035 inches.
I'm tempted to go with the .051 gasket, it gives me 12.5 static comp, while a .060 gasket would give a min quench of .044 and the comp drops to 12.2
It's an E85 engine and it likes compression. See measurements below.
What do you guys think about the worst case .035 quench on cylinder #4? ------------------------------ Head gasket thickness inch 0,051 Cyl # Max out mm Max out inch Cylinder quench settings 1 0,35 0,014 0,037 2 0,25 0,010 0,041 3 0,35 0,014 0,037 4 0,40 0,016 0,035 5 0,35 0,014 0,037 6 0,25 0,010 0,041 7 0,35 0,014 0,037 8 0,35 0,014 0,037
Martin, 67 Charger, 512 cui, E85, MegaSquirt MS3X sequential ignition & injection
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: 440Jim]
#1426561
04/28/13 10:48 AM
04/28/13 10:48 AM
|
Joined: Jan 2003
Posts: 9,997 Frostbitefalls MN (Rocky&Bullw...
gregsdart
master
|
master
Joined: Jan 2003
Posts: 9,997
Frostbitefalls MN (Rocky&Bullw...
|
avoid any gasket with too big of a bore if you can. Too much crevice volume (far edge of the bores) can cost enough hp to make getting it to fit the bore worth while.
Last edited by gregsdart; 04/30/13 03:11 PM.
8..603 156 mph best, 2905 lbs 549, indy 572-13, alky
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Swedcharger67]
#1426565
04/28/13 02:32 PM
04/28/13 02:32 PM
|
Joined: Jan 2003
Posts: 75,005 U.S.S.A.
JohnRR
I Win
|
I Win
Joined: Jan 2003
Posts: 75,005
U.S.S.A.
|
Quote:
I'm tempted to go with the .051 gasket, it gives me 12.5 static comp, while a .060 gasket would give a min quench of .044 and the comp drops to 12.2
------------------------------ Head gasket thickness inch 0,051 Cyl # Max out mm Max out inch Cylinder quench settings 1 0,35 0,014 0,037 2 0,25 0,010 0,041 3 0,35 0,014 0,037 4 0,40 0,016 0,035 5 0,35 0,014 0,037 6 0,25 0,010 0,041 7 0,35 0,014 0,037 8 0,35 0,014 0,037
By going with a .009 thicker gasket you move the shorter pistons out to .050. If you are concerned with quench you need to look at all the numbers not just the minimum. It appears that the rods and/or pistons are not all the same length ?
I would do as 440jim suggests and cut all the tall pistons and get them all at .041.
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Swedcharger67]
#1426569
04/28/13 05:54 PM
04/28/13 05:54 PM
|
Joined: Jan 2003
Posts: 75,005 U.S.S.A.
JohnRR
I Win
|
I Win
Joined: Jan 2003
Posts: 75,005
U.S.S.A.
|
Quote:
Quote:
By going with a .009 thicker gasket you move the shorter pistons out to .050. If you are concerned with quench you need to look at all the numbers not just the minimum. It appears that the rods and/or pistons are not all the same length ? I would do as 440jim suggests and cut all the tall pistons and get them all at .041.
I'm more concerned about the minimum quench than the maximum. Was assuming the heaviest rod could be the tallest, compared rod weights to the quench, but couldn't find any correlation. Probably the biggest problem is can I trust my measurements? I need to do a new fresh round tomorrow to see what results I get. Thanks for all comments!
What are you using to make your measurements ?
I'm not sure how detrimental quench is with your compression and fuel choice, but the max number is as important as the minimum because once you get past a certain number you lose the quench effect. I try to build to .045 max, the engine the board built for the Enginemasters contest was run at .035, That motor was spun to 6700 rpm with no ill effects. If it was my motor I wouldn't be concerned with the .035, the spread you have to me is more of a concern.
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: JohnRR]
#1426570
04/28/13 06:03 PM
04/28/13 06:03 PM
|
Joined: Dec 2010
Posts: 208 Norrland, Sweden
Swedcharger67
OP
enthusiast
|
OP
enthusiast
Joined: Dec 2010
Posts: 208
Norrland, Sweden
|
Quote:
What are you using to make your measurements ?
I'm not sure how detrimental quench is with your compression and fuel choice, but the max number is as important as the minimum because once you get past a certain number you lose the quench effect. I try to build to .045 max, the engine the board built for the Enginemasters contest was run at .035, That motor was spun to 6700 rpm with no ill effects. If it was my motor I wouldn't be concerned with the .035, the spread you have to me is more of a concern.
I use a dial indicator to find TDC, feel with a finger which side of the piston is lower, press that edge down with "some" force and measure at the opposite side of the piston, to simulate worst case piston rocking. There I use a feeler gauge next to the piston and just feel the edge with my finger. I've also used a steel ruler across the piston and a feeler gauge. Both methods give about the same result...using my finger is faster and easier...
Last edited by Swedcharger67; 04/28/13 06:06 PM.
Martin, 67 Charger, 512 cui, E85, MegaSquirt MS3X sequential ignition & injection
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: dvw]
#1426572
04/28/13 06:10 PM
04/28/13 06:10 PM
|
Joined: Dec 2010
Posts: 208 Norrland, Sweden
Swedcharger67
OP
enthusiast
|
OP
enthusiast
Joined: Dec 2010
Posts: 208
Norrland, Sweden
|
Quote:
You saying that when you rock the piston in the bore it protrudes to the dimensions listed. If so what's the average between High and low? My bet is between .005"-.010". You have .035" when rocked I would run it. Doug
Yes, that's right, the numbers given are when one side of the piston is pressed down using some force with my thumbs, i.e. worst case (?). Yeah, I have to spend some "quality time" doing more measurements tomorrow...
Martin, 67 Charger, 512 cui, E85, MegaSquirt MS3X sequential ignition & injection
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Swedcharger67]
#1426574
04/28/13 08:05 PM
04/28/13 08:05 PM
|
Joined: Jan 2003
Posts: 75,005 U.S.S.A.
JohnRR
I Win
|
I Win
Joined: Jan 2003
Posts: 75,005
U.S.S.A.
|
Quote:
Quote:
What are you using to make your measurements ?
I'm not sure how detrimental quench is with your compression and fuel choice, but the max number is as important as the minimum because once you get past a certain number you lose the quench effect. I try to build to .045 max, the engine the board built for the Enginemasters contest was run at .035, That motor was spun to 6700 rpm with no ill effects. If it was my motor I wouldn't be concerned with the .035, the spread you have to me is more of a concern.
I use a dial indicator to find TDC, feel with a finger which side of the piston is lower, press that edge down with "some" force and measure at the opposite side of the piston, to simulate worst case piston rocking. There I use a feeler gauge next to the piston and just feel the edge with my finger. I've also used a steel ruler across the piston and a feeler gauge. Both methods give about the same result...using my finger is faster and easier...
Feeler gauge and your finger ???? You need a tool like this if you want any reading that are remotely accurate ...
http://www.summitracing.com/parts/pro-66797
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: JohnRR]
#1426576
04/29/13 02:34 AM
04/29/13 02:34 AM
|
Joined: Dec 2010
Posts: 208 Norrland, Sweden
Swedcharger67
OP
enthusiast
|
OP
enthusiast
Joined: Dec 2010
Posts: 208
Norrland, Sweden
|
Quote:
Feeler gauge and your finger ???? You need a tool like this if you want any reading that are remotely accurate ... http://www.summitracing.com/parts/pro-66797
Yeah, regarding a tool I came to think of the TDC finding toool I have fabricated, this one can easily be used for measuring the pistons as well. Will try that, but in this case of course there will be no more piston rocking than "normal" rocking...normal? Normal? What is normal rocking?
Quote:
Other than a custom-made gasket I don't know where you would get a .060" gasket. I have EXACTLY the same problem due to decking and line honing ... pistons .016 above the deck. I use the .051 Felpro gaskets and I'm not worried about it. HOWEVER, every one of my pistons is dead on .016 above the deck - no variances. Mine is a 528" stroker kit with very short piston skirts.
You are right, the 060 would most likely be a custom gasket. - Interesting, how du you measure the distance above the deck?
Martin, 67 Charger, 512 cui, E85, MegaSquirt MS3X sequential ignition & injection
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Swedcharger67]
#1426577
04/29/13 03:02 AM
04/29/13 03:02 AM
|
Joined: Jan 2003
Posts: 2,932 Finalnd, Perkele
jyrki
master
|
master
Joined: Jan 2003
Posts: 2,932
Finalnd, Perkele
|
You do not take the rocking in to account. Measure the height from the center of the piston directly above the pin.
Plynouth VIP '67 TT IC EFI
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: jyrki]
#1426578
04/29/13 03:19 AM
04/29/13 03:19 AM
|
Joined: Jun 2003
Posts: 52,972 Romeo MI
MR_P_BODY
Master
|
Master
Joined: Jun 2003
Posts: 52,972
Romeo MI
|
Quote:
You do not take the rocking in to account. Measure the height from the center of the piston directly above the pin.
as one side move up the other is going down so average is at the pin center line
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Swedcharger67]
#1426580
04/29/13 09:00 AM
04/29/13 09:00 AM
|
Joined: Oct 2005
Posts: 8,872 Ontario, Canada
Stanton
Don't question me!
|
Don't question me!
Joined: Oct 2005
Posts: 8,872
Ontario, Canada
|
Quote:
how du you measure the distance above the deck?
With a deck height gauge that looks like this:
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Stanton]
#1426583
04/29/13 12:42 PM
04/29/13 12:42 PM
|
Joined: Dec 2010
Posts: 208 Norrland, Sweden
Swedcharger67
OP
enthusiast
|
OP
enthusiast
Joined: Dec 2010
Posts: 208
Norrland, Sweden
|
Quote:
With the above tool you don't need a TDC finder, you zero the gauge to the deck once then measure each piston as it comes up to and past TDC.
Yes , a nice tool, no doubt.
I attach a pic of my home made stuff, not as nice as the professional tools, but it works.
Anyway, here are the new numbers:
Head gasket thickness inch 0,051 Cyl # $$ Max out inch $$$ Quench inches 1 0,006 0,045 2 0,006 0,045 3 0,008 0,043 4 0,007 0,044 5 0,008 0,043 6 0,006 0,045 7 0,008 0,043 8 0,009 0,042
I think that's as good as it gets, and personally I think it's good enough, and I will run it this way unless anybody has some compelling reason not to...
Oh well, the formatting looked good when I posted it...but it's not the best possible when displayed here...
Last edited by Swedcharger67; 04/29/13 12:46 PM.
Martin, 67 Charger, 512 cui, E85, MegaSquirt MS3X sequential ignition & injection
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Swedcharger67]
#1426584
04/29/13 01:22 PM
04/29/13 01:22 PM
|
Joined: Aug 2003
Posts: 43,173 Bend,OR USA
Cab_Burge
I Win
|
I Win
Joined: Aug 2003
Posts: 43,173
Bend,OR USA
|
I use a depth mike, you can use your tool with the dial indicator, some people use a dial caliper, some use feeler gauges like you did. Lots of ways to get results, I like to use a very thin flat screw driver blade to wedge between the piston top and the cylinder bore to rock it and hold it while measuring it I do measure them all at the front and back of the bores above the pins at the edge of the piston and the cam and then the outside of the block side also. I now use the highest measurement for my piston to cylinder head clearances, .035 averaged made the pistons hit the head lightly when running, .042 didn't hit
Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Cab_Burge]
#1426585
04/29/13 01:57 PM
04/29/13 01:57 PM
|
Joined: Oct 2003
Posts: 7,506 Az
Crizila
master
|
master
Joined: Oct 2003
Posts: 7,506
Az
|
I have always used the positive stop method. Most accurate IMO. BTW, you don't need fancy color anodized tools to get accurate readings. Much of my stuff is home brew.
Fastest 300
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Crizila]
#1426587
04/29/13 02:02 PM
04/29/13 02:02 PM
|
Joined: Oct 2003
Posts: 7,506 Az
Crizila
master
|
master
Joined: Oct 2003
Posts: 7,506
Az
|
cam degreeing w/more homemade stuff.
Fastest 300
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Crizila]
#1426591
04/29/13 03:43 PM
04/29/13 03:43 PM
|
Joined: Dec 2010
Posts: 208 Norrland, Sweden
Swedcharger67
OP
enthusiast
|
OP
enthusiast
Joined: Dec 2010
Posts: 208
Norrland, Sweden
|
Quote:
Quote:
Hahaha, a direct copy of my setup...same degreeing wheel, and 2 lifters welded together!!
Ya, but is your pointer a coat hanger or welding rod? Actually, the degree wheel is modified. Got tired of screwing around with the crank snout mounting problem, so I cut the center out, made an adapter with 3 set screws so I can rotate the outer ring without having to loosen the crank mounting bolt. Works great.
Now that's an excellent design not to have to loosen the crank bolt, which is annoying and can easily change the position of the crank!!! I will remember that idea! My pointer is, as you can see, a multipurpose piece of soft iron wire... Here is what my engine looked like yesterday...
Martin, 67 Charger, 512 cui, E85, MegaSquirt MS3X sequential ignition & injection
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: FastmOp]
#1426592
04/29/13 04:24 PM
04/29/13 04:24 PM
|
Joined: Dec 2009
Posts: 20,640 in a cattle trailer down by th...
Guitar Jones
Paddle faster! I hear banjo music!
|
Paddle faster! I hear banjo music!
Joined: Dec 2009
Posts: 20,640
in a cattle trailer down by th...
|
Quote:
Cometic made me some .098 thick gaskets for my turbo build. There not cheep but they can make you any size thickness up to that.
I just bought .120 thick gaskets from them.
"Follow me the wise man said, but he walked behind"
'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion. '74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon! 2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: JohnRR]
#1426594
04/29/13 06:32 PM
04/29/13 06:32 PM
|
Joined: Oct 2005
Posts: 8,872 Ontario, Canada
Stanton
Don't question me!
|
Don't question me!
Joined: Oct 2005
Posts: 8,872
Ontario, Canada
|
Quote:
I just bought .120 thick gaskets from them.
That's not a gasket, that's a torque plate !!!
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Stanton]
#1426595
04/29/13 06:38 PM
04/29/13 06:38 PM
|
Joined: Dec 2009
Posts: 20,640 in a cattle trailer down by th...
Guitar Jones
Paddle faster! I hear banjo music!
|
Paddle faster! I hear banjo music!
Joined: Dec 2009
Posts: 20,640
in a cattle trailer down by th...
|
Quote:
Quote:
I just bought .120 thick gaskets from them.
That's not a gasket, that's a torque plate !!!
Yeah I know. It wasn't the ideal thing but to make everything work with my heads and cam that's what I had to do. It still has 12.1:1 compression.
"Follow me the wise man said, but he walked behind"
'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion. '74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon! 2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: Stanton]
#1426596
04/29/13 06:51 PM
04/29/13 06:51 PM
|
Joined: Jan 2003
Posts: 5,762 Hot Rod Ridge
FastmOp
master
|
master
Joined: Jan 2003
Posts: 5,762
Hot Rod Ridge
|
Quote:
Quote:
I just bought .120 thick gaskets from them.
That's not a gasket, that's a torque plate !!!
Good to know they can do thicker.
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: JohnRR]
#1426597
04/30/13 02:23 PM
04/30/13 02:23 PM
|
Joined: Dec 2010
Posts: 208 Norrland, Sweden
Swedcharger67
OP
enthusiast
|
OP
enthusiast
Joined: Dec 2010
Posts: 208
Norrland, Sweden
|
I've started working on the valve train, and checked the clearance between valves/pistons/heads... Using modelling clay, the quench was as calculated. What was a slight surprise though was the huge clearance between valves and piston. I don't have the exact numbers here right now, but you can see the thick layer of modelling clay in between. The cam is a Lunati 10230703 hydraulic installed straight up. Seems I have a lot of room for future maneuvering with cams... Forgot to say that the roller rockers are 1.6 ...
Last edited by Swedcharger67; 04/30/13 02:25 PM.
Martin, 67 Charger, 512 cui, E85, MegaSquirt MS3X sequential ignition & injection
|
|
|
Re: Stroker pistons protrude more than expected...quench...
[Re: 440Jim]
#1426598
04/30/13 03:11 PM
04/30/13 03:11 PM
|
Joined: Jan 2003
Posts: 9,997 Frostbitefalls MN (Rocky&Bullw...
gregsdart
master
|
master
Joined: Jan 2003
Posts: 9,997
Frostbitefalls MN (Rocky&Bullw...
|
avoid any gasket with too big of a bore if you can. Too much crevice column (far edge of the bores) can cost enough hp to make getting it to fit the bore worth while.
8..603 156 mph best, 2905 lbs 549, indy 572-13, alky
|
|
|
|
|