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Broken tranny tailshaft housing question #1312002
09/28/12 12:04 PM
09/28/12 12:04 PM
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Utah
dragnduster Offline OP
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I was making a pass yesterday and after I let off the throttle and was coming to a stop all of the sudden I heard a banging noise that lasted a couple of seconds and then went away. The car seemed to drive just fine and after I parked it and was checking things over I found a small amount of tranny oil under the car. I looked closer and found that the tailshaft housing had broke completely off just behind the tranny mount and had been just spinning with the yoke. It slid back into place just fine with no binding on the yoke. I am kinda baffled on what would cause it to break. Anyone ever seen this happen before and have any ideas? Thanks for the help.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312003
09/28/12 12:11 PM
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Have the driveshaft checked to ensure it is balanced. In my experience 99% of the time a broken tailshaft is caused by a driveshaft issue.


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Re: Broken tranny tailshaft housing question [Re: Al_Alguire] #1312004
09/28/12 12:17 PM
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dragnduster Offline OP
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That's a good idea, it is an all brand new shaft with just 5 runs on it but that don't mean it couldn't be the problem. Will breaking the housing like that cause any other problems with the tranny that I should check for or can I just replace the housing?

Last edited by dragnduster; 09/28/12 12:18 PM.
Re: Broken tranny tailshaft housing question [Re: Al_Alguire] #1312005
09/28/12 12:19 PM
09/28/12 12:19 PM
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Lot's of variables here. Do you run rubber motor mounts or solid? Motor plate? Mid plate? Poly trans mount? If you run solid motor mounts or a motor plate and you use a poly trans mount there isn't enough cushion in that hard trans mount to give and the weakest point of the extension housing is right behind the webbing, probably where yours broke.

An out of balance driveshaft wouldn't have much of anything to do with it. The bushing inside the extension housing rides on the yoke which is attached to the output shaft.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312006
09/28/12 12:23 PM
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I have done that with a tight u-joint . make sure the u-joints move full swing freely. also if this is a new set up check travel to make sure you are not bottoming it out or Pulling it out to far


when I broke mine I was able to just replace the tail housing.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312007
09/28/12 12:25 PM
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dennismopar73 Offline
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Yes need to check the out put shaft!
I have never broke one, but I have seen plenty of others tho!!
Check the rear mount for movement,
A motor can ' charge ' forward under de-accell if the drive shaft is to short can cause issues,, same as charging forward under heavy load, bent drive shaft, bad u joints,,
look for binding in the shafts movement area!!

Re: Broken tranny tailshaft housing question [Re: Max Wedge Savoy] #1312008
09/28/12 12:35 PM
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dragnduster Offline OP
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I run a solid mounted engine plate with the spool style factory rubber tranny mount. I have run that same setup on several other cars over the last 25 years with good luck but maybe this time is different. U-joints didn't seem overly tight but I will recheck. The yoke wouldn't be able to bottom out but it ended up hanging out about 3/4" more than I would have like it to be when the car is at rest, so maybe it slipped a little to far out and caused the problem. Wouldn't it slip out of the tranny more on decel and into the tranny on excelleration?

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312009
09/28/12 12:38 PM
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Well yes a lot of things can cuase this problem but I have seen a LOT of Mopar tailshaft housing break and all but 1 were from the driveshaft. Either to long, or two short or not balanced. With balance being the usual cause of failure. The fact that it is new means little unfortunately these days. Since it is a new shaft and this occurred it woudl be where I would start. Assume this car was working with a different set up before??


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Re: Broken tranny tailshaft housing question [Re: Al_Alguire] #1312010
09/28/12 12:43 PM
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dragnduster Offline OP
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Lots of good ideas to check, thanks for all the help. Yes the car was working good before but it was a small block car then with all factory mounts. When I put the 440 in I decided to put in a new drive shaft with it since the old one was just that "old". I have no forward/backward travel limits on this setup, could that be an issue?

Re: Broken tranny tailshaft housing question [Re: Al_Alguire] #1312011
09/28/12 12:50 PM
09/28/12 12:50 PM
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Marion, South Carolina [><]
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Quote:

Well yes a lot of things can cuase this problem but I have seen a LOT of Mopar tailshaft housing break and all but 1 were from the driveshaft. Either to long, or two short or not balanced. With balance being the usual cause of failure. The fact that it is new means little unfortunately these days. Since it is a new shaft and this occurred it woudl be where I would start. Assume this car was working with a different set up before??



I've broken two tailshaft housings and both times the cause was a twisted driveshaft.


CHIP
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'69 road runner, 440-6, 18 spline 4 speed, Dana 60
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Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312012
09/28/12 12:57 PM
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Quote:

I run a solid mounted engine plate with the spool style factory rubber tranny mount. I have run that same setup on several other cars over the last 25 years with good luck but maybe this time is different. U-joints didn't seem overly tight but I will recheck. The yoke wouldn't be able to bottom out but it ended up hanging out about 3/4" more than I would have like it to be when the car is at rest, so maybe it slipped a little to far out and caused the problem. Wouldn't it slip out of the tranny more on decel and into the tranny on excelleration?




It will and can travel either direction equally! under accell it will try to push the shaft into the trans, under de accell it will pull it out, depending on the 'roll' of the suspension .
I would look at the balance, and see how straight the shaft is,, I had a new shaft and it was bent , got it from a drive shaft co out of Florida, never got in because I checked it out, !

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312013
09/28/12 01:29 PM
09/28/12 01:29 PM
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I broke 3 & 4 rearend yokes because 1" to long.


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Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312014
09/28/12 01:59 PM
09/28/12 01:59 PM
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Savannah, GA
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I had this issue with too much pinion angle. The car was smooth going down the track but when I let off the gas I was getting a vibration. The pinion would fall on decel. and put the rear joint in a bind. Too many passes before I could get it fixed caused the tail housing to crack by the speedo hole. I ended up winning that day but was dripping trans. fluid on the last pass! I was a young kid and had set the pinion angle up incorrectly. Lesson learned! Kevin


1965 Fury II 1970 Challenger 440, 509 cam, 11:1 w/ 452 iron heads, 6.99 1/8, 11.29@ 120mph 1/4 (1999 Magnolia Drag strip track champion) 1992 Jeep XJ Crawler
Re: Broken tranny tailshaft housing question [Re: Max Wedge Savoy] #1312015
09/28/12 04:30 PM
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Quote:

An out of balance driveshaft wouldn't have much of anything to do with it. The bushing inside the extension housing rides on the yoke which is attached to the output shaft.




Huh?


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Re: Broken tranny tailshaft housing question [Re: John_Kunkel] #1312016
09/28/12 04:42 PM
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Blown 68 R/T Offline
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I had a problem with a new shaft it wasn't balanced properly also check to make sure it was measured right,i.e maybe too short, how far back is the yoke sticking out of the housing?

Re: Broken tranny tailshaft housing question [Re: Blown 68 R/T] #1312017
09/28/12 05:46 PM
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dragnduster Offline OP
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I will have to get a measurement when I get home, I forget what it was off the top of my head(old age I guess). Sounds like I will make a point of getting the driveshaft rechecked for balance and straightness and hook up some travel limiters on both sides of the motor. I did have to readjust the pinion angle with this rear end I put in and I have it at 3* down with the car at rest on the tires. By the way it is a leaf spring car.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312018
09/28/12 06:08 PM
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What leaf springs do you have?

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312019
09/28/12 06:26 PM
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Yep, alot of variables. Bent shaft, out of balance shaft, to short of shaft, binding pinion angle issues, tranny and engine bolted together in a stressed condition alignment, etc.

The shaft does pull out on decell, if it comes out to far it can shake and break the tail housing.

Or a combination of any of the listed variables can stack up and break the housing too.

With your spool mount I think you would have enough driveline flex to avoid a stress break. Id focus on blance, length and staightness.

Re: Broken tranny tailshaft housing question [Re: Sport440] #1312020
09/28/12 06:39 PM
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Leaf springs are a factory A body spring with 5 leafs, I put 2 stock type spring clamps on the front half and 1 on the back half since the previous owner had the bolt on type clamps that were so tight the leaves wouldn't slide on each other as the spring tried to compress.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312021
09/28/12 06:56 PM
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You will have to run a pinion snubber about 1 inch from floor. Check rear shocks they may have dents next to the housing.

Re: Broken tranny tailshaft housing question [Re: oldtimer5151] #1312022
09/28/12 07:09 PM
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I am running a pinion snubber but have it about 3/4" off the floor. I will check the shocks for dents, thanks for the help.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312023
09/28/12 07:22 PM
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You stated that your driveshaft is 3/4" shorter then you would like it. What is that number? At rest I like it to be 3/4" max.

Re: Broken tranny tailshaft housing question [Re: Sport440] #1312024
09/28/12 08:23 PM
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Went through a phase of breaking these a few years ago. checked driveshaft at the shop that made it...Ok, Changed trans mount from stock to urethane piece, and checked length and pinion angle... broke one. Added an engine limiter and snub bars to the cage... broke one. Had the drive shaft checked for balance and out of round at another shop... said it was "ok", broke another one. Ordered a brand new aluminum shaft from Inland Empire Driveline... never broke a tail again.

It was funny... the change that I made was putting my newly ported heads on and went from running high tens, to low tens/high nines.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312025
09/28/12 08:30 PM
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last year on the wednesday test and tune before Monster Mopar. broke on the launch, never knew it. i oiled down the entire length of the track, i couldn,t apologise enough. had made a 4 link change and thought that was the cause, letting yoke bottom in tranny. what happenned is engine limiter mount bolt had nut come loose allowing eng/tranny to move enough to bottom yoke out. i check that nut alot now.

Re: Broken tranny tailshaft housing question [Re: eds dart] #1312026
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Here is a couple of pics. The yoke has about 5" of spline with 3.25" of it engaged on the output shaft and 1.75" hanging off the end of the output shaft with the car at rest with weight on its tires. Do you guys think maybe the shaft is too short? Just to clearify this is a stock low compression 440 short block with a set of 906 heads and Comp magnum 292H cam, 2800rpm convertor and a stock tranny. Thanks again for all your help.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312027
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one more with the tail shaft housing slid back into place to show how far the yoke is into the tranny.

Last edited by dragnduster; 09/28/12 10:24 PM.
Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312028
09/28/12 10:40 PM
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I had the same problem after buying a driveshaft from a reputable shop. Took the shaft to another shop, they said it was out a tiny bit. They fixed it and no more problem.

In your case, I think your shaft is a little too short. you might have to get a new one made up.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312029
09/28/12 11:19 PM
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Quote:

one more with the tail shaft housing slid back into place to show how far the yoke is into the tranny.




Pics can be deceiving, but from my view your shaft is to short even with your snub nose seal. I see a angle difference between your shaft and housing, Your rear bushing is probably wore out too, adding to that angle.

Add extra shaft pull out on decell, and I see a good chance for shaft wobble on a performance car such as yours. If thats the case your new shaft may be bent now as well.

With your stock springs and loose clamps, Im sure your having alot of axel rotation, Im not 100% positive, but I think you may of found your gremlins.

Short shaft, worn bushing and loose spring wrap control.

Last edited by Sport440; 09/28/12 11:26 PM.
Re: Broken tranny tailshaft housing question [Re: Sport440] #1312030
09/28/12 11:44 PM
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dragnduster Offline OP
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Thanks for the input, guess I better get the driveshaft checked out and maybe even a new tube to make it a little longer. How far into the tranny do you want the yoke to go? Should I be using the bolt on spring clamps and keeping the leaves really tight on each other?

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312031
09/29/12 01:03 AM
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You state that you are running a pinion snubber. Pinion snubbers and S/S springs are not to be run together. They will load and unload many times on the track.

Re: Broken tranny tailshaft housing question [Re: THE GLASS MAN] #1312032
09/29/12 12:45 PM
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Quote:

You state that you are running a pinion snubber. Pinion snubbers and S/S springs are not to be run together. They will load and unload many times on the track.




Nope, no S/S springs here just standard A body leaf springs.

Re: Broken tranny tailshaft housing question [Re: dragnduster] #1312033
09/29/12 02:39 PM
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The old Direct Connection manual said the correct driveshaft length was determined by measuring from the rear of the tailshaft to the center of the rear end yoke bearing cup minus 3.5"

Re: Broken tranny tailshaft housing question [Re: marvo451] #1312034
09/29/12 03:09 PM
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Quote:

The old Direct Connection manual said the correct driveshaft length was determined by measuring from the rear of the tailshaft to the center of the rear end yoke bearing cup minus 3.5"




Thank you, that will help me on trying to figure out how short my driveshaft is.

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