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WELDED K member pictures #1188739
03/01/12 12:57 AM
03/01/12 12:57 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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On the advice and suggestions of several experienced members, I took a spare '70 B body K member and went to work on it. In this picture you will notice a long screwdriver that points to what WAS an open, unsupported area of the steering box mount.
You can also see the washers welded around the lower control arm pivot shaft holes. These washers are 1/8" thick and spread the load of the LCA to a much wider area. I have seen several K members that were damaged in this area when the thin factory weld breaks loose and the hole elongates.

7097539-DSCN1096.JPG (4552 downloads)
Last edited by Frankenduster; 03/01/12 01:33 AM.
Re: WELDED K member pictures [Re: Kern Dog] #1188740
03/01/12 12:59 AM
03/01/12 12:59 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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Closer picture. I used simple .120 thick steel plate.
Please forgive the sloppy welds!

7097544-DSCN1097.JPG (2495 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188741
03/01/12 01:03 AM
03/01/12 01:03 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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This shot shows a weld bead that now bridges between the body of the K member and one of the factory steering box mounts.
Also note the welded washer that reinforces the lower control arm shaft.

7097547-DSCN1098.JPG (1817 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188742
03/01/12 01:05 AM
03/01/12 01:05 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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This shows the welded washers that support the strut rod holes.

7097549-DSCN1101.JPG (1760 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188743
03/01/12 01:12 AM
03/01/12 01:12 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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Other side.

7097563-DSCN1102.JPG (1409 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188744
03/01/12 01:14 AM
03/01/12 01:14 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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Sorry that this picture is so fuzzy, but it does show the front edge of the K member with the gaps filled by welding.

7097566-DSCN1103.JPG (1003 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188745
03/01/12 01:18 AM
03/01/12 01:18 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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I got ambitious here and decided to add in a skid plate. I wasn't interested in trying to recreate the factory design. I just wanted something there to deflect any road debris that I may encounter.

7097577-DSCN1104.JPG (2258 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188746
03/01/12 01:20 AM
03/01/12 01:20 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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Another angle.

7097580-DSCN1105.JPG (1297 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188747
03/01/12 01:22 AM
03/01/12 01:22 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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Overhead view. Hopefully I'll never show this side to the sky once it is in the car!

7097585-DSCN1106.JPG (1337 downloads)
Re: WELDED K member pictures [Re: Kern Dog] #1188748
03/01/12 01:29 AM
03/01/12 01:29 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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In summary, I just filled the open spaces where the steering box mounts were. I made patterns out of thin cardboard and traced onto the steel plate stock. When you look at a K member stripped down like this, you can see where there is room for improvement. They were probably never designed to last 40 years though! The bigger sway bars, larger brakes, wider tires ALL put additional stresses on the K member and frame rails. I'm anxious to get this installed and tested!

Re: WELDED K member pictures [Re: Kern Dog] #1188749
03/01/12 01:56 AM
03/01/12 01:56 AM
Joined: Mar 2003
Posts: 18,678
Fresno, CA
Jim_Lusk Offline
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Lookin' good.

Re: WELDED K member pictures [Re: Kern Dog] #1188750
03/01/12 03:18 AM
03/01/12 03:18 AM
Joined: Jan 2011
Posts: 4,785
Utah and Alaska
astjp2 Offline
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Is there any way to verify that the steering box is in the correct position? From what I have read, Firm Feel remounts the steering box mount to correct alignment and to help eliminate bump steer. Did you also reinforce or reweld the ends where the Kmember mounts to the frame? Thanks Tim

Quote:

In summary, I just filled the open spaces where the steering box mounts were. I made patterns out of thin cardboard and traced onto the steel plate stock. When you look at a K member stripped down like this, you can see where there is room for improvement. They were probably never designed to last 40 years though! The bigger sway bars, larger brakes, wider tires ALL put additional stresses on the K member and frame rails. I'm anxious to get this installed and tested!



Re: WELDED K member pictures [Re: astjp2] #1188751
03/01/12 04:28 AM
03/01/12 04:28 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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Quote:

Did you also reinforce or reweld the ends where the Kmember mounts to the frame? Thanks Tim




No, the welds there were plenty adequate. Unlike other areas, the mounts had full welds, not just spotwelds.

Re: WELDED K member pictures [Re: Kern Dog] #1188752
03/01/12 05:08 AM
03/01/12 05:08 AM
Joined: Mar 2008
Posts: 685
Bismarck, ND USA
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cageman Offline
mopar
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Bismarck, ND USA
so the extra material moved the lower control arm to the rear what ever the thickness was, now you lost caster. This is how cars get ruined.

Re: WELDED K member pictures [Re: cageman] #1188753
03/01/12 05:21 AM
03/01/12 05:21 AM
Joined: Feb 2010
Posts: 18,493
Granite Bay CA
Kern Dog Offline OP
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Wrong. Have you ever seen a k member without the lower control arm installed? There is a raised edge around the hole that the pivot shaft rides in. It sticks out about 1/8", EXACTLY the thickness of the washer. The pivot shaft and LCA will be in the same position that it was before.
Cars getting ruined? Learn the facts before you criticize another persons work.

Re: WELDED K member pictures [Re: Kern Dog] #1188754
03/01/12 07:15 AM
03/01/12 07:15 AM
Joined: Jan 2005
Posts: 4,862
the frozen wastes...
Pale_Roader Offline
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the frozen wastes...
Quote:

Wrong. Have you ever seen a k member without the lower control arm installed? There is a raised edge around the hole that the pivot shaft rides in. It sticks out about 1/8", EXACTLY the thickness of the washer. The pivot shaft and LCA will be in the same position that it was before.
Cars getting ruined? Learn the facts before you criticize another persons work.




I'll be welding up my 70 Challenger's K before it goes in the car (and the 6cyl one comes out), and this was something i want to do... but am wary.

My 72 Charger had this area break 400 miles from home and 100 miles from ANY civilization. I had to limp it to Calgary, find someone that could weld and knew Mopars, and he was able to weld it back up and get me going again. I had already scrubbed off a brand new set ov tires and had to ship myself some bald crap from home on the Greyhound to get back home.

The guy who welded this up for me has a LOT ov Mopar chassis/racing experience... and i think its very safe to say more experience on these cars than all but a slim few on Moparts. He did a great job, but because the weld was broken and the LCA just flopping around in a (by now) rather large jagged hole in the K, he had to 'eyeball' it (measurements were used obviously) and hope for the best. We did a tape-measure alignment and it got me home without destroying the tires or squealing the whole way.

Funny thing was, even with just eyeballing it (and our tape-measure alignment), the car had ZERO alignment issue... no pulling at all at even 100mph. Yet, when i got it home and took it to be properly aligned, they said the one side had 3 1/2 degrees (positive?) caster while the other was negative (or the opposite, i forget). It was so far off it could not be aligned, or even brought within 3 degrees ov the other side.

Yet... ZERO pull! As in, let go ov the wheel straight. It was bizarre. The brakes on the other hand, were now a nightmare... the welded side would lock up (just the one tire) with very little pressure, and it made things rather dangerous.

Goes to prove how little a visual difference it takes to mess things up badly. I want to gusset this point, but i'm paranoid after that. But... even further down the rabbit hole... how do we know it was perfect from the factory?


And as far as someone above (or was it in the other thread?) mentioning drag racer K-members not compromising structure/handling (well, for one, how would a drag racer know it handled better...???) i'll say this. The factory piece, whether good or bad, looks like crap. Spot-welds have their place in many places sure, but in suspension/frame i dont think its a good idea. For the COST (ov a few welds)... i dont think there is a choice to be made. However... when those drag racers cut/hack the K for a deep pan, they usually gusset and weld up all the spot welds and box everything else. I would say that a K with a pan-hole cut out but fully welded up would be far stronger than a full factory piece, that is still only spot-welded together.

Re: WELDED K member pictures [Re: Pale_Roader] #1188755
03/01/12 10:57 AM
03/01/12 10:57 AM
Joined: May 2008
Posts: 958
eastern, pa.
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cudabitten Offline
super stock
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eastern, pa.
Interesting story, I will also be wary and take my time if weld on my K- Frame....did you say you drove that car 100 miles an hour after the repair???

Hey Frankeduster, thank you for sharing your pictures. I asked you to show your work, and you did and got criticized. Enough said.

Re: WELDED K member pictures [Re: Kern Dog] #1188756
03/01/12 12:43 PM
03/01/12 12:43 PM
Joined: Jan 2003
Posts: 31,050
Oregon
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AndyF Offline
I Win
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Oregon
The guys at Firm Feel sell a kit of gussets and supports to do this job. So if other people want to do the same thing but don't have the means to cut up the steel, you can just buy a kit of parts and weld them in.

Re: WELDED K member pictures [Re: AndyF] #1188757
03/01/12 03:44 PM
03/01/12 03:44 PM
Joined: Aug 2006
Posts: 1,884
Tracy CA
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rabid scott Offline
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Tracy CA
Thanks for the photos Frankenduster!!

Like I said, I've wanted to do this before, it's good seeing what you did.

I had a k-frame hole crack out on a Duster I had in high school and has to repair it a similar way.

Re: WELDED K member pictures [Re: rabid scott] #1188758
03/01/12 03:50 PM
03/01/12 03:50 PM
Joined: Jan 2011
Posts: 4,785
Utah and Alaska
astjp2 Offline
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Utah and Alaska
Does anyone have the drawings for any K-member, It would be nice to see where the steering box is supposed to mount compared to where many currently set. Tim

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