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Re: Broke the transmission cooler fitting. Not happy. [Re: John_Kunkel] #1168267
01/30/12 06:49 PM
01/30/12 06:49 PM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
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Cincinnati, Ohio
Quote:

The 727 fitting is Edelman #148520, 1/8"-27 NPT X 5/16" flare.

http://www.oreillyauto.com/site/c/detail...5&ppt=C0248




Oh man you are right, it is a male flare. I was thinking of another vehicle.

Re: Broke the transmission cooler fitting. Not happy. [Re: Challenger 1] #1168268
01/31/12 12:10 AM
01/31/12 12:10 AM
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Posts: 4,410
Michigan
MarkZ Offline
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I had this happen to a small block 727 a few years back. It snapped off flush to the case. An easy out pulled out what was left of the fitting without messing the case up and they actually had the correct fitting in the Help section at the local auto parts store.


1987 Fifth Avenue - 512/518/D60
Re: Broke the transmission cooler fitting. Not happy. [Re: MarkZ] #1168269
02/03/12 02:52 AM
02/03/12 02:52 AM
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Irving, TX
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Quote:

I had this happen to a small block 727 a few years back. It snapped off flush to the case. An easy out pulled out what was left of the fitting without messing the case up and they actually had the correct fitting in the Help section at the local auto parts store.




I'm, glad it worked out for you. It didn't happen for me.

One of my techs loaned me his Snap-On bolt extractor kit. It didn't move the fitting but it did split the outer part of it. When I tried the larger size all it did was strip the brass.
I grabbed my old Craftsman bolt extractor. It's taking a ferocious bite into the brass but the fitting refuses to turn. The extractor is in there so tight that I'm afraid I'm going to break the aluminum housing.
It looks like I'm down to dropping the valve body and drilling the fitting. This does not make me happy. If it wasn't for this issue, I'd have a good chance of starting the car on Saturday.

Mechanically, I'm down to installing the distributor, putting together one of my carburetors, installing the linkages, and adding fluids.
Then it will be down to installing the new carpet, dropping the seats in, and a couple other small things before driving it to the exhaust shop.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: Broke the transmission cooler fitting. Not happy. [Re: feets] #1168270
02/03/12 03:07 AM
02/03/12 03:07 AM
Joined: May 2005
Posts: 6,446
NJ-USA
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Quote:

Quote:

I had this happen to a small block 727 a few years back. It snapped off flush to the case. An easy out pulled out what was left of the fitting without messing the case up and they actually had the correct fitting in the Help section at the local auto parts store.




I'm, glad it worked out for you. It didn't happen for me.

One of my techs loaned me his Snap-On bolt extractor kit. It didn't move the fitting but it did split the outer part of it. When I tried the larger size all it did was strip the brass.
I grabbed my old Craftsman bolt extractor. It's taking a ferocious bite into the brass but the fitting refuses to turn. The extractor is in there so tight that I'm afraid I'm going to break the aluminum housing.
It looks like I'm down to dropping the valve body and drilling the fitting. This does not make me happy. If it wasn't for this issue, I'd have a good chance of starting the car on Saturday.

Mechanically, I'm down to installing the distributor, putting together one of my carburetors, installing the linkages, and adding fluids.
Then it will be down to installing the new carpet, dropping the seats in, and a couple other small things before driving it to the exhaust shop.




Did you put some heat on it? You dont need to go crazy but sometimes a bit of heat with a Mapp torch gets it done. Also, maybe the reason why the extractors and ez outs didnt work was because the wall of the fitting is thin and those tools are tapered. When you try to remove it, its forcing the broken fitting to bite harder to the case. I would try a straight torx bit, pound one in that fits pretty tight, warm the area with a propane torch and give it a try. Use a Snap On bit as they are less brittle than the cheap stuff. Ive gotten out countless broken fittings this way.

MB

Re: Broke the transmission cooler fitting. Not happy. [Re: HPMike] #1168271
02/03/12 04:55 AM
02/03/12 04:55 AM
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communist bloc of new jersey
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ez outs and any similar extractors flat out suk because they by design exert outwards force against the part you're trying to get out which wedges the part in the hole and is the exact opposite of what you want. the better design extractors are straight fluted and have a nut that slides over them to turn the extractor. i'm just starting to learn about the TF again (been 30 years since i messed with one) but you may well have to pull that trans to get it out. that fitting is the outlet to the cooler and comes from the converter. as mentioned it's 1/8 NPT by 5/16 flare i believe they changed to a 1/4 NPT in later years but not sure when.

Re: Broke the transmission cooler fitting. Not happy. [Re: feets] #1168272
02/03/12 07:42 AM
02/03/12 07:42 AM
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places
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Fire wrench and a birthday cake candle will allow you to get it out. I also have had two 727 cases welded back together and machined to spec for about $50.00 locally (both had different fractures that I didn't cause ), so even if you do crack it, you can probably have it repaired cheaper than a core price...

Re: Broke the transmission cooler fitting. Not happy. [Re: feets] #1168273
02/03/12 06:01 PM
02/03/12 06:01 PM
Joined: Jan 2003
Posts: 25,801
Rio Linda, CA
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The spiral type EZ-outs don't work well with brittle metals like brass (they just act like a reamer), for that I prefer the tapered square type that you drive in the hole.

7051955-Squareezout.jpg (155 downloads)
Re: Broke the transmission cooler fitting. Not happy. [Re: John_Kunkel] #1168274
02/03/12 09:18 PM
02/03/12 09:18 PM
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Lincoln Nebraska
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JK Thanks for the tip, I have some brass jets that are fubared badly


live every 24 hour block of time like it's your last day on earth
Re: Broke the transmission cooler fitting. Not happy. [Re: RapidRobert] #1168275
02/04/12 12:54 AM
02/04/12 12:54 AM
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Amherst,NY
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Im surprized the spiral type EZ-outs didnt work. I could only guess that the fitting must be cross threaded in. I work at a trans shop and have extracted many broken ones with them. They do make a special fitting for the A518s if the case does crack, not sure if they make one for a 727 though. It's just a longer threaded case fitting that go's in deeper.

Last edited by challengermike; 02/04/12 12:55 AM.
Re: Broke the transmission cooler fitting. Not happy. [Re: challengermike] #1168276
02/04/12 11:09 AM
02/04/12 11:09 AM
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MINNESOTA
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Drill the hole as large as you can then install the easy out.From my experience the fitting locks towards the inner part of the hole because the cooler line hole is tapered like a pipe fitting.The less brass you have showing the better your chances with the easy out.If is the cooler fitting in the rear be VERY CAREFUL NOT TO CRACK THE CASE there is not much material back there.

Re: Broke the transmission cooler fitting. Not happy. [Re: BRONZEBEE] #1168277
02/04/12 02:33 PM
02/04/12 02:33 PM
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Irving, TX
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Quote:

From my experience the fitting locks towards the inner part of the hole because the cooler line hole is tapered like a pipe fitting.




This makes no sense. Pipe threads are tapered. The male and female portions are tapered if I recall correctly. That means they tighten along the whole length of the mating surface.

Quote:

If is the cooler fitting in the rear be VERY CAREFUL NOT TO CRACK THE CASE there is not much material back there.




This is the front fitting.


I just got back from a small tool shop that had straight flute extractors. I'll get to work on it this afternoon.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: Broke the transmission cooler fitting. Not happy. [Re: feets] #1168278
02/04/12 03:06 PM
02/04/12 03:06 PM
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MINNESOTA
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The fitting will bottom out in the case,usually caused from running in the fitting to far.Like your car by the way

Re: Broke the transmission cooler fitting. Not happy. [Re: BRONZEBEE] #1168279
02/05/12 02:13 AM
02/05/12 02:13 AM
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Irving, TX
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I tried the blue wrench and a new straight flute extractor. In return, I was rewarded with zero progress. It continued stripping the fitting.
I dug around in my plumbing stash and found a spare fitting. It has 1/8 NPT threads. I grabbed my tap and drill bits and went back into the shop.
Dropping the crossmember and resting the oil pan on the steering linkage helped. I was able to shove it off to one side just far enough to work the drill into position.
After some careful reaming and holding my tongue just right I was able to get the hole tapped again. It put up a fight and I had to go fairly slow. The tap was breaking up the remnants of the brass fitting.
I also pulled the cooler line off the car and cleared the threads on it to get rid of all the stripped brass.
That's where it sits right now. Everything will fit back together. I simply need to reassemble the cooler line then put the transmission back in place.

Progress, but a PITA.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: Broke the transmission cooler fitting. Not happy. [Re: feets] #1168280
02/05/12 11:35 AM
02/05/12 11:35 AM
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MINNESOTA
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Glad to see you got it out.Good work!!

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