Quote:

If I'm not mistaken, there are some pretty good cuves in that rear glass. That will be really tough to duplicate with lexan. Anything thicker than 1/8" likely won't take the bend cold and if you heat it enough to shape it will develop air bubbles in it and look like hell. 1/8" is probably too thin and will blow out.



I've bent 1/4" with no issues what so ever... if you
get air bubbles you are heating it WAY TO FAST... I
have watched the guys in the plastic shop at work
heat 4'X 8' sheets up to 1/2" and turned out perfect