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66 Barracuda (very slow resto-mod )

Posted By: rockerbob

66 Barracuda (very slow resto-mod ) - 11/01/09 12:17 PM

Thought I'd share with you the work on my 66 Barracuda. I bought it localy about a year & a half ago. Car apparently came from New Jersey orginaly. Now in NC. Biggest project i've taken on yet. Will need some encouragement along the way. It want be a rotiserie, but I still want it to look as nice as I can. Its the dark green car in the pic. Gold car is an allready striped parts car with not much left.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 12:20 PM

Car is a 273 V8 auto with what loks to be factory air. 273 engine came with car dissasembled. Car has a running 318 in it now.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 12:24 PM

Floors look bad. May need to replace them all. Gonna be fun.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 12:28 PM

Back window was cracked badly & was leaking a lot of water when it rained. In fact the day I went to look at the car ir was raining & I watched the water run in. The car was full of parts so I was not able to get a good look at the floors, but I expected it was bad. I was able to get the rear glass off the parts car. So far the only thing I've used from it.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 12:34 PM

Trunk floor looks pretty good, other than a lot of surface rust. I began grinding it al down to the bare metal with a wire wheel on a drill. Vacumed it all up & wiped it down with laqure thinner. Then applied several coats of rattle can primer. I think it will be ok. There where a few very small holes it the spare tire well. After getting it down to the metal & primering it I filled those with 3M seam sealer. Seems to have worked.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 12:44 PM

More grinding, priming of the trunk area. You can see on the rear floor section under the glass. It has a lot of pits. This piece is removeabe & I figured my parts car one may be in better shape. However I decided to use this one since it will be covered with carpet. I took it down to bare metal. Primed it good with several coats & time between coats. It was the wet carpet that did this I'm sure.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 12:55 PM

While the old broken rear glass was out. I cleaned up the channel down to bare metal. I primed it with rattle can epoxy primer. I also decided on the color I wanted to aint the car. Its a late model Chrysler color. Called Flame Red or Poppy Red. Very popular on Rams, PT's, Mini Vans. I got that color from a Dart that was in Mopar Muscele. It was a similar color with black carpet & black & white interior. Looked good in the mag so I went with it. So I began trimming it out with Dupli Color rattle can as well. Also removed the metal bolt in floor section under the glass to paint it. Every thing looked good underneath so since it will be covered I left it the factory green.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 01:00 PM

Rear glass from the parts car installed. I got the new gasket from The Paddock. Good price & timely delivery. However we (had friend who's done glass work before help on this) had a hard time with the gasket. It was very soft & fit pretty loose. Had to tape it on so it wouldn't fall off when we turned the glass over to install it. Got it on, but it was tough.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 01:05 PM

Saw an add on Craigslist for a 65 Barracuda parts car not to far away. Went to check it out. I dont like the front end styling of the 66 & since this is a resto mod I want to use a 64/5 front clip. So this car would help there.

Attached File
5579379-65cuda4.bmp  (125 downloads)
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 01:09 PM

$500 bucks later & the "new parts car " is home. Its rough too & I think I paid too much. However it was close by & had some of the stuff I will need. Lots of thanks to my buddy Mike Miller who taged along. It was raining buckets in the wet old junk yard. The car didnt have a rear end under it either. Somehow we got it loaded???

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 01:14 PM

Went back to work on the 66. Sanded down the tail panel section. Primed with Dupli color rattle can epoxy. Removed both bumpers & brackets too. The tail panel is creased in. Going to have to try to pull it out. Maybe a little hammer & dolly work as well.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 01:21 PM

Decided to continue to strip down the car. Removed the front clip. The car didnt get much done on it during the July-early September time due to my bracket racing schedule & just needing a break. So it had a decent engine oil leak. Came in the shop one day and it had run all over the floor. What a mess. Not real sure where it was comming from. Engines comming out soon along with the tranny. Will clean floor better after that.

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Posted By: jrwoodjoe

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 02:07 PM

Looks like you're making some good progress. There is a local Challenger painted that color of red and it's of my favorite cars at the local shows. It really stands out nicely. Great color. Look forward to seeing more progress pics. I restored the 65 in my sig with my Dad in the mid 80s. It was in Wilmington, NC. It needs a full resto now but will have to wait until the Challenger is done. Your post makes me look forward to starting on it.

Joe
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 02:23 PM

Thanks Joe Your Challenger will be fun. Looks like you have a nice collection of cool Mopars
Posted By: Jeremy Ray

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 05:33 PM

I love these cars. I knew a guy in college who had one. I always parked my 72 Charger next to him. I bet a lot of people stopped to look at those cars But some doofus with a Saturn kept messing up the car show
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/01/09 05:52 PM

Oh no not a Saturn...plastic car from another planet. Just kiddin. He was trying to be cool, parking next to your Mopar.
Posted By: minivan

Re: 66 Barracuda (very slow resto-mod ) - 11/03/09 04:36 AM

Quote:

Rear glass from the parts car installed. I got the new gasket from The Paddock. Good price & timely delivery. However we (had friend who's done glass work before help on this) had a hard time with the gasket. It was very soft & fit pretty loose. Had to tape it on so it wouldn't fall off when we turned the glass over to install it. Got it on, but it was tough.



The gasket should have gone on the body and then you install the glass into the gasket based on the pic you posted.. Should be a filler type of strip that goes in the gap on the outside of the gasket
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/03/09 12:24 PM

Dont think it would have mattered. This gasket was way too loose. I need to do the front windshield also so I guess we'll look into your tip. As for the lock strip. I was hoping to reuse the old one, but it looks kinda bad. After installing the new gasket decided to get a new lock strip. I have not decided if I want black or chrome. Thanks for the info. Learning as I go.
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/14/09 10:28 PM

Got a lot done on the car today. Got the engine & trans out. Sitting on the shop floor. Also got the master cyl out as well as removed al of the rest of the under hood A/C stuff. I had to break one metal hose as I just could not get it to release. I tried everything I know. It was slowly bending so I decided to just let it go. Plan on new ones anyway just wanted to remove as much as I can with out damage for reference.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/14/09 10:32 PM

A look at the engine bay. Dont know what I will put back in it yet. Got lots of time to think about that. 5.7 Hemi would be sweet, but I think thats a bear of a job. The old 318 had 11/75 stamped on the side. It had two bad looking freeze plugs & the oil smeals burnt. If I decide to use it I hope its ok.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/14/09 10:38 PM

Will probably start to remove the dash & hvac mode box tomorrow. May be a while before I can make any real progress on the car after this weekend. We had a nasty storm blow up the east coast as many of you know. I have some minor damage to the house & the shop. Need to work on that. Then plus the holidays comming. Also wanted to build some shelves for the shop. I running out of places to put stuff. Thats why I titled this thread as a slow resto-mod.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 01:01 AM

Got a chance to work on the Barracuda this weekend. Got the windsheild out & the dash assembly. The windsheild was not so bad. The dash took ver an hour & I tried to take it out with all the wires still attached the the gauges & switches. Have been watching several other post on this board & others & have seen a few guys do this. Look like the way to go. Well on this car there must be a better way. I thought I had everything loose & would start to pull the dash up & out only to find 1 more wire connected way up under in a hard to get at place. This car has A/C so it pretty compact under there. Evern the wiper motor was up in there hidden. So early A body guys feel free to clue me in on things I should have done differently. And how is the best procedure to reinstalling it all.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 01:02 AM

Here's a pic of one of two times I thought I had it all ready to come out.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 01:04 AM

These little suckers help up progress for a while. Gonna be tought on the re-install too....

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 01:07 AM

These where even worse. I had unpluged the harness at the bulkhead thinking I coud work the wires up & out with the dash...ah, but these came off the harness & pluged in tight against the fire wall area. Also will cause problems on the re-install.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 01:10 AM

But finealy in a little over an hour it was out.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 01:13 AM

Next will be the HVAC box then the e-brake, wiper motor & linkage. Going to leave the steering column in for now in case I need to move the car around. It too will get rebuilt & painted.

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Posted By: jrwoodjoe

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 01:55 AM

It's coming along nicely. I took the dash out of the Challenger but have never taken the one out in my 65 Barracuda. But I will need to when I get to it so I'm taking some notes.

Keep up the great work and keep the pics coming!

Joe
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 02:07 AM

Quote:

It's coming along nicely. I took the dash out of the Challenger but have never taken the one out in my 65 Barracuda. But I will need to when I get to it so I'm taking some notes.

Keep up the great work and keep the pics coming!

Joe



Thanks Joe, I'll photograph & post as I go. Its actually been fun & rewarding. I used to work in a junkyard stripping down cars so I'm kinda good at taking em apart. Its putting them back together that I lack experience at.
Posted By: jrwoodjoe

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 03:13 AM

That's easy...just do the opposite of taking them apart.
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/23/09 08:35 AM

Quote:

That's easy...just do the opposite of taking them apart.



Oh so thats how its done. Well I should be ok then LOL
Posted By: DusterKrazy

Re: 66 Barracuda (very slow resto-mod ) - 11/25/09 06:44 AM

Cool Project! I have a '66 that I've turned into a drag car. I may have something small that you may need? I'm in NC as well..bout 3hrs from Raleigh.
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/25/09 12:01 PM

Quote:

Cool Project! I have a '66 that I've turned into a drag car. I may have something small that you may need? I'm in NC as well..bout 3hrs from Raleigh.



Thats cool. Love to see a pic of it. Thats a nice track you guys have in Wilksboro. Stopped by to take a look a few years back while comming home from a vacation in the mountains. I have 2 parts cars, but I'm sure there will be something I will need.
Posted By: DusterKrazy

Re: 66 Barracuda (very slow resto-mod ) - 11/25/09 05:27 PM

Not much left, and it's not complete like most things here Home built tube chassis car...




Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/25/09 10:26 PM

So why no tail lights? You know thta car looks familar??? Remember the stripe.
Posted By: DusterKrazy

Re: 66 Barracuda (very slow resto-mod ) - 11/25/09 11:33 PM

Quote:

So why no tail lights? You know thta car looks familar??? Remember the stripe.



We are going for maximum weight reduction
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/25/09 11:42 PM

Quote:

Quote:

So why no tail lights? You know thta car looks familar??? Remember the stripe.



We are going for maximum weight reduction



It all ads up doesn't it
Posted By: DusterKrazy

Re: 66 Barracuda (very slow resto-mod ) - 11/26/09 03:22 AM

Quote:

Quote:

Quote:

So why no tail lights? You know thta car looks familar??? Remember the stripe.



We are going for maximum weight reduction



It all ads up doesn't it



It sure does. The rear glass came in at about 60 pounds
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 11/26/09 05:16 AM

Quote:

Quote:

Quote:

Quote:

So why no tail lights? You know thta car looks familar??? Remember the stripe.



We are going for maximum weight reduction



It all ads up doesn't it



It sure does. The rear glass came in at about 60 pounds



Yep thats a lot of glass. May need some of that weight, especially on the rear.
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:11 PM

Got a little done on the car today. My buddy came over to supervise. Got the HVAC out finaly. Shifter, wiper motor & related linkage/pivots. All in about 2 to 2 1/2 hours for those taking notes. Some of the stuff was already loose. I took some notes as well to help reinstalation & anyone else who may work on one of these cars.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:14 PM

The put the wiper motor up under the dash. Probably not a big deal on a non-a/c car. However on an a/c car its really hidden.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:17 PM

This pic you can see I have it loose. However there are two (2) wiring connections here (circled) that you need to disconect. With the dash out of the way & the wiper motor unbolted it was no problem.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:20 PM

This vacumn hose works its way along the firewall & over the box. It was clearly visable with everything out of the way.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:26 PM

Ok this is a time saver tip. I thought I had the box loose & ready to come out. I gently tugged on it & it moved out quite a bit. In fact the left side was out. Something was still holding the upper right side. Got my light out & was looking all around & spotted this long rod. It runs down throught the box & has a small bolt that retains it. The top of the rod loops over like a hook over the inner body. All you need to do it loose the lower retaining bolt (dont remove it)& lift up on the box so the rod will unhook & out it will come.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:27 PM

The rod runs all the way to the bottom of the box. As seen here.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:30 PM

Pull the hoses through the firewall as you remove the box. This car has 3. Its easy. Just be sure to check them on the other side before to make sure they ar not tangled.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:32 PM

And in a little over two hours later its all out. Yes the shifter too. Just didnt make the pic.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:34 PM



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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/02/09 10:38 PM

Here is a dealer emblem that was on the car. I remember seeing something indicating the car came from New Jersey. There was some stuff from California also in the car. As well as some military dog tags. Anyone know of this dealer. It would be nice if they where still around & could share any information they have about the car. I also think it would be neat to install a new emblem from this dealer if they where in fact the original selling dealer.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/28/09 12:35 AM

Got a chance to work on the Barracuda some this weekend. No major work just still dismantaling. Was able to get both rear windows & regulators out. Some trim off too. There is one iece that fits up under the roof where the door glass joins. It was dry rotted & kinda hard on spots & brittle in others. I removed both sides of it. There are screws under the rubber weatherstrip for those taking notes. You have to pull the old weatherstrip off to access the screws.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/28/09 12:37 AM

The very first screw at the front is visable through a seam or layer in the weatherstrip. The rest are hidden behind it.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/28/09 12:41 AM

Once the weatherstip is out of the way you can easily access the retaining screws. I assume the weatherstrip is all you buy when you replace it. Just sticks back on to the chrome strip. It also has a thin piece of foam between it & the cars roof. It too needs to be replaced. I have been checking on parts as I remove stuff to make sure is avaliable. Did not check on this so I hope someone sells a good replacement.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 12/28/09 12:44 AM

And it off. On to the next item

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 01/15/10 02:17 AM

Have been a little busy working on a few other things. Yet I have done a little work on the 66. I removed all the wiring. Only thing still attached to the car is the rear end, front suspenson & steering column. Going to leave it that way for now so it will remain mobile. It has been raining a lot here for several months & has finaly stopped so I was able to get parts car #2 jacked up so I could remove the front clip eaiser. Ground was still wet. I am putting a 65 nose on her as I like the styling better. It was in worse shape than I thought. Both have rust holes behind the headlights. I can probably fix that. 1 has the lower section completely rotted. Can fix that if I can find a patch panel. 1 has a nice dent that may be tough to fix. The front valence panel was bent up badly, but I could see that without removing it so thats ok. I have leads on some good fenders. 1 local & one a hundred miles away. May try to fix these. Not sure what to do yet. I need to get wrorking on my bracket car. The season is approching & I had some things I wanted to do to it. So it may be a while before much is done to the 66. Anyway here are some pic's of the ratty fenders.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 01/15/10 02:18 AM

another

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 01/15/10 02:21 AM

The good one...er except for the dent

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 01/15/10 02:22 AM

another pic of the good one

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 06/20/10 03:02 AM

Well finaly got a chance to work on the Barracuda a bit. Its been a few months. Not that I have been goofing off. Been hard at work on other things & the Barracuda kinda got in the back of the line. So I decided I would attack some of the rust areas. This spot is on the lower left (drivers) quarter just in front of the wheel. It has rust through. I sanded it down with a paint stripper wheel to the bare metal so I could see where I needed to cut out. Also after removing the paint the body has quite a lot of dimples in the area just above the rust through. Looks like someone tap a hammer all around.

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Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 06/20/10 03:10 AM

Here I have it all sanded down & the bad metal cut out. There was a lot of dirt & scale in side that I was able to use a vacumn & a coat hanger bent to form a scraper to help loosen it. Looked like I got it all. Took a pick of that before & after, but those pic's apparently didn't come out. I then sprayed a rust inhibitor/converter (Permatex product) to protected it. Now my thinking is to buy a panel flanger to form a flange that the patch can fit into. My welding is poor still although I have been practcing & getting better. I'm thinking about using a metal bonding adhesive also. I see there are 2 types of flangers. A simple pliers type similar to vise grips & a pneumatic type. Can anyone share some opinions on these.

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Posted By: stockerbill

Re: 66 Barracuda (very slow resto-mod ) - 07/22/10 03:05 PM

Get the air one,it will save you a lot of wrist cramps. and drill small holes in your flange fot spot welding in your metal. you don't have to be good, just weld the holes shut,grind flat and you are good
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 07/23/10 02:25 AM

Quote:

Get the air one,it will save you a lot of wrist cramps. and drill small holes in your flange fot spot welding in your metal. you don't have to be good, just weld the holes shut,grind flat and you are good



Thanks. noted.
Posted By: jrwoodjoe

Re: 66 Barracuda (very slow resto-mod ) - 07/24/10 02:26 AM

Good to see some more progress Bob. Keep at it.
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 07/25/10 04:49 PM

Quote:

Good to see some more progress Bob. Keep at it.



Thanks, unfortunately not much has been getting done. I have been busy working on other cars. My race car mostly. It broke again last night....so. Anyway thanks for the support.
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 10/14/10 09:47 PM

Started buffing on some of the stainless trim. Did this a few weeks ago. Was time consuming, but not hard at all. First time I had ever done this. I left the piece on the car so I wouldn't have to make a holder for it. Works well if you are going to strip & repaint the car as I plan to do. It does buff the surrounding paint right off. This piece was scratched up. Still has some light swirls in it. I need to get a new wheel & hit it one more time for that final finish. Yes I know it has a nick or two, but its going to be a driver & I think it came out very good.

Attached picture 6250534-66Barracuda001.jpg
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 10/14/10 09:49 PM

This is a pic of the other side for an idea of how bad the stainless was. This side has a nice bend in it & I'm not sure how to fix that. So I may have to buy another piece.

Attached picture 6250537-66Barracuda002.jpg
Posted By: Anonymous

Re: 66 Barracuda (very slow resto-mod ) - 10/15/10 03:35 AM

Like they say progress is progress and besides what else are you going to do besides watching the tv.
Posted By: rockerbob

Re: 66 Barracuda (very slow resto-mod ) - 10/15/10 11:05 AM

Yea, hopefully this winter I can spend some time on it . Thanks
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