I tested four ratios, 1.5, 1.6, 1.65 and 1.70. We're not sure why the engine didn't pick up power with the additional ratio but what we think is that the cam lobe was as fast as it needed to be at 1.50 so the higher ratio was just wasting energy by opening faster than what the engine needed. There is only so much air that is going to flow into that size of port in a certain amount of time. In this case evidently the valve action wasn't the "cork" in the system. With some testing we probably could've found a slower cam lobe that did require a high ratio rocker arm to work correctly. So if we ran the dyno tests with a slower cam lobe we probably would've picked up power every time we added rocker ratio. That is what you would want to do if you were selling high ratio rocker arms.
The T&D rockers use spacers between the rocker arms. I don't recall any shims but perhaps there is a thin shim between the rocker arm and the spacer.
Yes, if you are going to go past 0.680 then you'll need to change springs. If that is the case then you might want to think carefully about which head to buy. I'd buy the heads with the springs that are easiest to sell which is probably the hyd roller heads. Then you pull those springs and sell them and buy the springs that you need. Or just go ahead and buy the solid roller heads and sell the existing springs, but keep the good retainers and locks. If you look at my for sale ads in the race section you can see that I'm selling new parts which I didn't need. Most likely because I did this exact trick.
I used to sell pressure checker kits for BB and Hemi engines. I stopped selling them but I have a few on the shelf if you need on. It is a very simple tool. Bolt on a head with a good head gasket and then fill the block with water at least half full and then hit it with a little bit of air. I wouldn't go more than a few psi. Whatever your radiator cap is rated at is a good limit.