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Crankshaft profiling

Posted By: Chargerfan68

Crankshaft profiling - 01/30/23 05:33 AM

Just received my new Crower 4340 BB crank and was little surprised to not see any profiling of the leading edges of the throws. I will be using a crankscraper, and vacuum pump….but how important is some radiusing to the leading edges in an engine with these systems.

572” 7500 rpm. Good scraper with 13-14” vacuum.

Thanks.
Posted By: AndyF

Re: Crankshaft profiling - 01/30/23 06:57 AM

That seems odd, for the price I'd expect their cranks to be fully machined. I haven't used a Crower crank in a long time but they used to be good stuff. I can't tell you how much power you'll be losing but I do know that the serious engines all use fully machined cranks and most of them are fully polished or REM treated. I've seen some Winberg cranks that look like jewelry.
Posted By: polyspheric

Re: Crankshaft profiling - 01/30/23 04:35 PM

Reason #1: cost$$$, not everyone understands why or wants to spend the money.
"Leading edge" means you know which way the crank turns. Not as common as you would think. I've seen some with both edges end as sharp blades...
The leading edge should be close to a full radius (using all the web thickness) not just smoothed, the trailing edge as close to a knife as you can.
This will ruin the balance.
It has almost no effect until high RPM, then it reduces CC pressure cycling, reduces oil temperature, and entrains less air.
Posted By: EchoSixMike

Re: Crankshaft profiling - 01/30/23 05:18 PM

David Vizard did some videos about this. You will need to work with the shop doing the balancing, and I doubt they'll be willing to do it for you, but that depends on how much manpower they have to spare. Not much would be my guess, based on local conditions here. S/F....Ken M

https://www.youtube.com/watch?v=14q5xp1epCY
Posted By: Chargerfan68

Re: Crankshaft profiling - 01/30/23 09:39 PM

Thanks all for the replies. I was also surprised that the leading edges were not profiled/radiused after how much this crank cost. However, other than that it is a very, very nice piece. I think I will give a call and ask why. I have seen mixed photos from Crower of radiused vs non-radiused throws.

Here are 2 pics:

Attached picture 4B990DAD-E8D3-48CD-8F9E-8DA12CC3496D.jpeg
Attached picture 70A3D3C1-1FC6-46BB-9362-705D3075988B.jpeg
Posted By: polyspheric

Re: Crankshaft profiling - 01/30/23 11:28 PM

Extensive work on VW Type 1 (beetle) engines produced a crank where each cheek/CW is a full cylinder.
Even changes in the OD of the CW create turbulence.
Every cross-sectional area or shape change should be profiled as well - no sharp edges.

Appearance is nice, but the people who do the polishing are not engineers or machinists.

Reasons not to offer this as an option:
Huge extra cost
Slows down the production line
They sell faster than they make already
Posted By: Ray S

Re: Crankshaft profiling - 01/31/23 12:14 AM

Interesting thread.
Some coatings are available to reject oil; I have Cerakote in my Geo Metro which regularly sees 6k rpm.
Posted By: dvw

Re: Crankshaft profiling - 01/31/23 03:24 AM

Originally Posted by Chargerfan68
Just received my new Crower 4340 BB crank and was little surprised to not see any profiling of the leading edges of the throws. I will be using a crankscraper, and vacuum pump….but how important is some radiusing to the leading edges in an engine with these systems.

572” 7500 rpm. Good scraper with 13-14” vacuum.

Thanks.

What heads ar you using to get the power range up to 7500?
Doug
Posted By: Chargerfan68

Re: Crankshaft profiling - 01/31/23 05:20 AM

Originally Posted by dvw
Originally Posted by Chargerfan68
Just received my new Crower 4340 BB crank and was little surprised to not see any profiling of the leading edges of the throws. I will be using a crankscraper, and vacuum pump….but how important is some radiusing to the leading edges in an engine with these systems.

572” 7500 rpm. Good scraper with 13-14” vacuum.

Thanks.

What heads ar you using to get the power range up to 7500?
Doug


I have 572-13 prepped by Dwayne Porter.
Posted By: moparx

Re: Crankshaft profiling - 01/31/23 07:04 PM

Originally Posted by Ray S
Interesting thread.
Some coatings are available to reject oil; I have Cerakote in my Geo Metro which regularly sees 6k rpm.




in my machinist career, cerakoat [coated] carbide cutting inserts were frequently used. they cut very well using little or no lubrication liquid, and would cut at almost twice the rpm and feed rate as a bare carbide insert would.
beer
Posted By: Ray S

Re: Crankshaft profiling - 01/31/23 07:17 PM

Originally Posted by moparx
Originally Posted by Ray S
Interesting thread.
Some coatings are available to reject oil; I have Cerakote in my Geo Metro which regularly sees 6k rpm.


in my machinist career, cerakoat [coated] carbide cutting inserts were frequently used. they cut very well using little or no lubrication liquid, and would cut at almost twice the rpm and feed rate as a bare carbide insert would.
beer


Ooooh, I never knew that
I wonder if mill bits would be helped
Posted By: Cab_Burge

Re: Crankshaft profiling - 01/31/23 07:17 PM

I've bought and use many different brands of stroker cranks from CAT (Call Auto Transport (China company) to) to KB, Bryant, Oho Crankshaft CO, and Molnar. Most of them had the front edge of the counterweights rounded off like the front edge of airplane wings and the back sides tapered down to nothing like the back edges of airplane wings are scope up
Posted By: Chargerfan68

Re: Crankshaft profiling - 01/31/23 07:36 PM

Originally Posted by Cab_Burge
I've bought and use many different brands of stroker cranks from CAT (Call Auto Transport (China company) to) to KB, Bryant, Oho Crankshaft CO, and Molnar. Most of them had the front edge of the counterweights rounded off like the front edge of airplane wings and the back sides tapered down to nothing like the back edges of airplane wings are scope up


Yes…that’s what I thought of throughout this whole topic. I thought exactly of airplane wings. Rounded raidius front and tapered edge on rear. If calling gets me nowhere, I might do this myself. I have the equipment and ambition.
Posted By: Ray S

Re: Crankshaft profiling - 01/31/23 08:09 PM

Interesting
with a 4" typical radius, surface speed
>>> ((5000 * 60) * (12 /4.)) / 5280
170.45 mph

Reynolds # is probably 150k to 200k for hot air with some oil droplets
the more you can shape it like a NACA strut foil the better - ie between round and "knife" front edge
Posted By: moparx

Re: Crankshaft profiling - 01/31/23 08:20 PM

Originally Posted by Ray S
Originally Posted by moparx
Originally Posted by Ray S
Interesting thread.
Some coatings are available to reject oil; I have Cerakote in my Geo Metro which regularly sees 6k rpm.


in my machinist career, cerakoat [coated] carbide cutting inserts were frequently used. they cut very well using little or no lubrication liquid, and would cut at almost twice the rpm and feed rate as a bare carbide insert would.
beer


Ooooh, I never knew that
I wonder if mill bits would be helped



we had a few ceracoated carbide end mills in 3/4" size used to cut T6061 aluminum. those were used with a cutting fluid so the aluminum didn't stick. 3000-3200rpm, but i forget the ipm. it was up there though.
man, the chips flew with those babies ! boogie
beer
Posted By: polyspheric

Re: Crankshaft profiling - 01/31/23 10:55 PM

Ideally, the trailing edge should taper down from full thickness at a 15° angle. Needless to say, there's no room for that.

This is also a favored shape for the back of LSR vehicles. The "Kamm" principle dictates that if this isn't possible, the next best shape is to reduce both length & width of the tail at 15° until the cross-sectional area is 50% of the car's full dimensions, and cut it off flush at this point (no radius). Is the closed end vertical, or 90° to the air flow? IDK.
Posted By: HardcoreB

Re: Crankshaft profiling - 02/01/23 01:28 PM

Not sure what it cost you? No-doubt that's a 'good' CCW crank! I'll look at my old Crower BBM crank and compare but, I doubt you'd notice any power difference. So don't risk anyone messing things up to fix what isn't broken IMO. Keep us updated on your build, so far it sounds promising.
Posted By: polyspheric

Re: Crankshaft profiling - 02/01/23 02:25 PM

It has little value at lower RPM, but is especially helpful with big strokers where the crankcase air volume is nearly OEM but the pressure cycling is higher.
Posted By: Ray S

Re: Crankshaft profiling - 02/01/23 03:10 PM

Originally Posted by HardcoreB
Not sure what it cost you? No-doubt that's a 'good' CCW crank! I'll look at my old Crower BBM crank and compare but, I doubt you'd notice any power difference. So don't risk anyone messing things up to fix what isn't broken IMO. Keep us updated on your build, so far it sounds promising.

Yeah, and maybe a better overall option is to just coat it to sling oil off and add a crankcase vacuum pump that switches on at high-rpm/throttle or low vacuum to lower the air density it sees.
Posted By: polyspheric

Re: Crankshaft profiling - 02/01/23 10:48 PM

Getting the oil off the crank is a different question, even a sharp tail will do that.
The blunt CW leading edges create a lot of drag trying to plow through the hurricane of hot air, oil vapor, blah. Reducing the air density with a pump is a great idea: do both.
It's why modern boats have a "bulb" in front of the bow, but a rounded nose was used on the Nile 6,000 years ago.
Posted By: Chargerfan68

Re: Crankshaft profiling - 02/01/23 11:06 PM

Originally Posted by polyspheric
Getting the oil off the crank is a different question, even a sharp tail will do that.
The blunt CW leading edges create a lot of drag trying to plow through the hurricane of hot air, oil vapor, blah. Reducing the air density with a pump is a great idea: do both.
It's why modern boats have a "bulb" in front of the bow, but a rounded nose was used on the Nile 6,000 years ago.


Thank you. That’s what I thought and it made sense in my mind. I am gonna call Crower..,,,then figure out best course of action to have it done.

No sense, to me, in trying to accomplish a maximum effort build if I leave details untouched.

This seems to be the modern, agreed upon shape at the leading edge:


Attached picture 93050AC5-5898-46AD-ABF2-0C67388FF67D.png
Posted By: Ray S

Re: Crankshaft profiling - 02/02/23 12:03 AM

Thinking on it, if a surface is always up against the web/cap it should not be round; it is not spinning in free air, rather should be shaped like an air dam on that side.
Pinching air & oil up against the web will hurt more than a flat edge.

Attached picture EV12-Block With Crank.jpg
Posted By: Thelma133

Re: Crankshaft profiling - 02/02/23 03:03 AM

All of this discussion is only relevant in a wet sump motor, correct?
Posted By: Cab_Burge

Re: Crankshaft profiling - 02/02/23 03:31 AM

Looks really good to me up
The oil flowing out of the rod and main bearings as well as the oil being slung off of it and the oil leaking around the lifters causes the oil to get really mixed up with a lot of air bubbles in that oil, not good down That is one of the main reasons to build and use a good crankshaft scraper wrench up
Posted By: dvw

Re: Crankshaft profiling - 02/02/23 01:12 PM

The trouble with the deep skirted block is the oil comes off and hits the block skirt. Back when I was working with Koffels their 400 block comp motor had holes milled betweeneach main web from the crank C/L to the pan rail. There were large buckets on that side of the block going to the pan. As I remember the opposite side of the block was filled with epoxy and smoothed. I would pay more attention to scraper/tray/pan then worry about the crank shape.
Doug
Posted By: HardcoreB

Re: Crankshaft profiling - 02/02/23 04:37 PM

Originally Posted by dvw
The trouble with the deep skirted block is the oil comes off and hits the block skirt. Back when I was working with Koffels their 400 block comp motor had holes milled betweeneach main web from the crank C/L to the pan rail. There were large buckets on that side of the block going to the pan. As I remember the opposite side of the block was filled with epoxy and smoothed. I would pay more attention to scraper/tray/pan then worry about the crank shape.
Doug

X2 Also, if it makes you feel any worse LOL the crank i have is rounded on both edges of the throws like in your LAST picture of another crank. Other than the crank being an oddball that was on the shelf in their inventory I don't know why it is made differently. I can tell you its color is an indication that it WASN'T profiled AFTER it was heat treated. It has a 'baked' appearance.
Posted By: HardcoreB

Re: Crankshaft profiling - 02/02/23 04:38 PM

Originally Posted by Chargerfan68
Originally Posted by polyspheric
Getting the oil off the crank is a different question, even a sharp tail will do that.
The blunt CW leading edges create a lot of drag trying to plow through the hurricane of hot air, oil vapor, blah. Reducing the air density with a pump is a great idea: do both.
It's why modern boats have a "bulb" in front of the bow, but a rounded nose was used on the Nile 6,000 years ago.


Thank you. That’s what I thought and it made sense in my mind. I am gonna call Crower..,,,then figure out best course of action to have it done.

No sense, to me, in trying to accomplish a maximum effort build if I leave details untouched.

This seems to be the modern, agreed upon shape at the leading edge:

Mine looks like this one!
Posted By: HotRodDave

Re: Crankshaft profiling - 02/02/23 06:03 PM

Originally Posted by Chargerfan68
Originally Posted by polyspheric
Getting the oil off the crank is a different question, even a sharp tail will do that.
The blunt CW leading edges create a lot of drag trying to plow through the hurricane of hot air, oil vapor, blah. Reducing the air density with a pump is a great idea: do both.
It's why modern boats have a "bulb" in front of the bow, but a rounded nose was used on the Nile 6,000 years ago.


Thank you. That’s what I thought and it made sense in my mind. I am gonna call Crower..,,,then figure out best course of action to have it done.

No sense, to me, in trying to accomplish a maximum effort build if I leave details untouched.

This seems to be the modern, agreed upon shape at the leading edge:



There can be a lot of power found in the detail stuff. I always figure if I can find 10 places to get just 5 HP that is 50 HP obviously assuming they are not all 10 doing the same thing. 5 HP from a top notch valve job VS run of the mill production shop VJ plus 5 HP from well thought out windage control is 10 HP but 5 HP from well thought out windage control and a vacuum pump that normaly gives you 5 HP would not nessacary be 10 more HP. DISCLAIMER!!! The numbers might not be those exact numbers but just trying to get the IDEA across.
Posted By: Chargerfan68

Re: Crankshaft profiling - 02/04/23 05:32 PM

Originally Posted by Ray S
Thinking on it, if a surface is always up against the web/cap it should not be round; it is not spinning in free air, rather should be shaped like an air dam on that side.
Pinching air & oil up against the web will hurt more than a flat edge.


This point looks like it could be the reason why this Nascar crank is profiled this way. Good point!


Attached picture C47D9E7E-14DF-4ED6-BE55-DB216F81B0ED.jpeg
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