Moparts

Scratch Built Willys MB

Posted By: Defbob

Scratch Built Willys MB - 03/01/14 04:10 PM

I may be jumping the gun with this thread, but I want to. After I am finished with Tom's Willys Wagon, I have decided to build myself a new trail rig. I fell in love with Sebastian's Willys MB a few years ago and have decided to replicate it with a few minor changes. The main changes are; I will build mine as a tube chassis skinned to look like his and I will have a driver's drop front Dana 44 and an NP231 instead of a pass drop and D300.

I will have the same wheelbase, axle width, wheel/tire, and similar drivetrain. Due to under hood room and cost, I will not have a Mopar engine

And this all started because I had a steering box and a fuel tank laying around

5.3L LM7
TH350
NP231
Dana 44 4.10 E-locker, Front
Dana 44 4.10 Detroit locker, Rear
Stock 5-leaf Wagoneer spring, Front
RE 1.5 SOA 6-leafs, Rear
Allied 15x10 single beadlock
36x13.5R15 Irok Radials
90" wheelbase

Attached picture 8057171-IMG_2223.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/01/14 04:15 PM

I just got my first piece of sheet metal in yesterday. A top cowl from Walks4x4. The rest of the body panels will be coming from Vintagejeeps.com

Attached picture 8057176-2-28-14-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/01/14 04:19 PM

I will have a shackle reversal in the front using the new TMR modular spring hanger and sleeve the frame for a shackle bushing.

Attached picture 8057180-2-28-14-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/01/14 04:21 PM

In the rear I will use another spring hanger in the front eye and Tmr's modular shackle hanger with 3" shackles under the rear bumper.

Attached picture 8057186-2-28-14-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/01/14 04:26 PM

The LM7 I picked up for $500. I was able to pick it up cheap since everyone wants an LS1 or a 6.0L for their projects and no one wants the 5.3L. 275hp is more than enough power for small Willys.

Attached picture 8057194-12-28-13-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/01/14 04:27 PM

and the LS1 intake that came with it, which is essential to fitting under the Flatty hood.

Attached picture 8057197-12-28-13-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/01/14 04:29 PM

A pair of Dana 44 axles out of an '88 Grand Wagoneer. Thanks to Tom for finding these for me.

Attached picture 8057203-14-1-14-01.jpg.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/01/14 04:31 PM

I also have a Th350 sitting in my garage, but it won't be anything to look at until it gets the Novak adapter
Posted By: rck850

Re: Scratch Built Willys MB - 03/03/14 12:31 AM

Serious question. What is keeping a 5.7 Hemi from fitting? I'm not real familiar with the dimensions on the MB/2a Jeeps. I'm considering a project just like this. My cousins and their dad have scratch built Jeeps for over 40 years. The templates that 4WD Hardware first used were built by their dad.

Looks awesome! Can't wait for more
Posted By: Defbob

Re: Scratch Built Willys MB - 03/03/14 02:05 PM

Quote:

Serious question. What is keeping a 5.7 Hemi from fitting? I'm not real familiar with the dimensions on the MB/2a Jeeps. I'm considering a project just like this. My cousins and their dad have scratch built Jeeps for over 40 years. The templates that 4WD Hardware first used were built by their dad.

Looks awesome! Can't wait for more




The 5.7 Hemi is a little taller and wider, but I am sure it could be squeezed in. The owner of EFISource.com kept trying to talk me into that route. But the initial cost of the motors is what depicted the choice.

The LS motors are even a little tight with a firewall mounted master cylinder.

Attached picture 8059937-lkfgjlfd.jpg
Posted By: QuickDodge

Re: Scratch Built Willys MB - 03/04/14 01:16 AM

The Jeep in the first post looks great. I've never heard of anyone building one of these Jeeps in this manner though. Why build one of these from scratch?
Posted By: Defbob

Re: Scratch Built Willys MB - 03/04/14 01:37 AM

both the first picture and the engine bay picture are of Sebastian Varas's old Willys MB (he sold it and built a new one with link suspension and a repro tub). I love how his MB came out, but I intend to improve on his original design to make the Willys able to handle more abuse on the rocker panels. Instead of just 1/8" rock sliders like he had, I will have 1.75" square tube hidden behind the rocker panels tying all the way to the frame rails and the cage tied into the rock sliders. The body panels will be permanently attached and tinned inside. It will be more of a unibody than true buggy. Both of Sebastian's Willys have stock bodies with cages.
Posted By: bigdad

Re: Scratch Built Willys MB - 03/04/14 04:23 AM

Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/14 01:33 PM

I remember when that was made, there were a few videos of it too. The little kid knew what he was doing.
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/14 01:38 PM

Things have changed a little. There is no body panel supplier that has every piece I need. Each has some, but not one has all. I would have to buy from 3 different people and pay freight from each. So I am going to just buy a body kit from one person. If I were to buy all the loose panels with shipping it would cost as much as a whole body. The MB will still be scratch built, but not a buggy, just a Jeep with a cage

The steel for the frame is going to be ordered today as well as more roll cage tubing for Tastykake.
Posted By: Defbob

Re: Scratch Built Willys MB - 03/15/14 01:38 AM

My reproduction tub (MD Juan) from Ron Fitzpatrick will be here in one week
Posted By: Defbob

Re: Scratch Built Willys MB - 03/18/14 01:40 AM

The 2x4 .120" wall tubing for the frame rails arrived

Attached picture 8078227-3-17-14-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/18/14 01:42 AM

along with the 2x4 .188" wall tubing for the bumpers, 1.75OD .120 wall tubing for the roll cage, and 4"x1/4" strapping for the fish plates.

Attached picture 8078233-3-17-14-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/22/14 03:26 AM

Looky what showed up at the Fedex distribution facility at Bradley Airport...

Attached picture 8083416-3-21-14-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/23/14 03:56 AM

Unloaded the truck this morning

Attached picture 8084739-2014-3-22-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/23/14 03:57 AM

My "Jeep in-a-box"

Attached picture 8084740-2014-3-22-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 03/27/14 10:37 PM

My Allied Beadlocks showed up

Attached picture 8090714-2014-3-27-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 04/12/14 01:07 AM

my rear springs showed up today

Attached picture 8109259-2014-4-11-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 05/01/14 10:40 PM

Just got my front springs today

Attached picture 8130810-2014-5-1-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 05/18/14 09:22 PM

I finally got some time to start on my Willys MB frame this weekend

Attached picture 8148310-2014-5-17-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 05/18/14 09:23 PM

Front bumper

Attached picture 8148313-2014-5-16-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 05/18/14 09:23 PM

Rear bumper

Attached picture 8148314-2014-5-16-04.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 05/18/14 09:24 PM

Main rails tack welded together

Attached picture 8148315-2014-5-18-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 05/18/14 09:24 PM

And the body resting on the frame. I still have to do some modifications to the body.

Attached picture 8148316-2014-5-18-05.jpg
Posted By: DusterDave

Re: Scratch Built Willys MB - 05/18/14 11:58 PM

Heck of a job so far! I can tell you've done this kind of work before.
Posted By: Defbob

Re: Scratch Built Willys MB - 06/03/14 10:55 PM

Thanks Dave. I got my hydroboost and pedal in today

Attached picture 8164517-2014-6-3-01.jpg
Posted By: DusterDave

Re: Scratch Built Willys MB - 06/04/14 02:00 AM

Quote:

Thanks Dave. I got my hydroboost and pedal in today



Just a guess....is that out of a Chevy Astro Van?
Posted By: Defbob

Re: Scratch Built Willys MB - 06/05/14 01:22 AM

No, the Astro master cylinders are angled weird, short, and square. This is out of a 2003 G3500 Van, but is the exact same as a Silverado 3500 pickup of the same year.
Posted By: Defbob

Re: Scratch Built Willys MB - 06/05/14 01:25 AM

This is a Chevy Astro unit

Attached picture 8165953-784295_Astro_hydroboost.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/22/14 02:53 PM

My transfer case is on its way to me

I ordered an Atlas II transfer case with 3.0:1 low, synchronized shifting, 32 spline 1310 CV yoke f/r, super short tail housing, 27spline input and adapter for my TH350.
Posted By: Defbob

Re: Scratch Built Willys MB - 06/26/14 09:44 PM

I started modifying the tub

Attached picture 8188399-2014-6-26-08.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/26/14 09:45 PM

I picked up some hat channel to continue to driver side floor support

Attached picture 8188400-2014-6-20-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/26/14 09:46 PM

My birthday present to myself showed up today as well...

Attached picture 8188401-2014-6-26-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/26/14 09:47 PM

I had to tear apart the box to get the Atlas out, it was sealed in a ball of foam.

Attached picture 8188402-2014-6-26-04.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/26/14 09:50 PM

It is beautiful

Attached picture 8188407-2014-6-26-05.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/26/14 09:51 PM

I ordered my Atlas with the competition short tail without a VSS

Attached picture 8188408-2014-6-26-06.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/26/14 09:52 PM

To make up for the lack of speed sensor, I got a GPS speedometer

Attached picture 8188409-2014-6-10-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/01/14 11:17 PM

Radiator came in

Attached picture 8194052-2014-7-1-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/01/14 11:19 PM

Along with my steering wheel

Attached picture 8194054-2014-7-1-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/01/14 11:21 PM

and poly tranny mount

Attached picture 8194057-2014-7-1-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/14 07:43 PM

I started filling the hole in the tub

Attached picture 8199587-2014-7-6-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/14 07:43 PM

I brought my axles in to clean them up

Attached picture 8199589-2014-7-6-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/14 07:45 PM

Tom got my a Sam's Offroad "Sam Proof" pitman arm for my birthday

Attached picture 8199592-2014-7-6-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/14 07:45 PM

and a light weight MP3 am/fm radio

Attached picture 8199597-2014-7-6-04.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/14 11:53 PM

Made some progress today

Attached picture 8199813-2014-7-6-07.jpg
Posted By: DusterDave

Re: Scratch Built Willys MB - 07/07/14 02:50 AM

Killer job on the frame!
Posted By: Defbob

Re: Scratch Built Willys MB - 07/13/14 05:19 PM

Thank you Dave

I got my Taurus fan in, now I have all the parts for stretching the nose.

Attached picture 8206940-2014-7-10-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/19/14 07:17 PM

Axles are mocked in place

Attached picture 8213343-2014-7-19-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/19/14 07:17 PM

This thing is going to have an awesome approach angle

Attached picture 8213344-2014-7-19-04.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/19/14 07:18 PM

... And departure angle

Attached picture 8213346-2014-7-19-05.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/20/14 02:13 AM

mock up with the body to see where the rear tire falls

Attached picture 8213689-2014-7-19-07.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/03/14 12:55 AM

I took my frame apart and stretched it 4" to give me more room under the hood.

Attached picture 8228098-2014-8-2-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/03/14 12:56 AM

I also started the steering box mounts and arch over the axle

Attached picture 8228100-2014-8-2-02.jpg
Posted By: VL21

Re: Scratch Built Willys MB - 08/03/14 06:22 AM


Is that ALL you have got done?!!!






Why, just since you got the steel delivered I have changed the oil in my old truck ... and that's about all ...


Nice work, I am following every update!

Attached picture 8228390-thumbsup.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/04/14 12:09 AM

I spent the morning helping Tom fix his rusty CJ7, then this afternoon I started on my MB. I cut the body mounts but still have to drill the holes, I finished trimming the back of the tub, and I cut rear frame reinforcements. I also order some feet for the roll cage.

Attached picture 8228969-2014-8-3-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/04/14 12:10 AM

I also got to see how the tub fits with the longer frame.

Attached picture 8228970-2014-8-3-02.jpg
Posted By: Joshs68

Re: Scratch Built Willys MB - 08/04/14 03:07 AM

Very cool!

Hurry up I am dying to see this thing complete!
Posted By: Defbob

Re: Scratch Built Willys MB - 08/17/14 01:00 PM

I didn't get any work done last week, went up to Mass and Vermont to go wheeling with my Jeep club. Yesterday I made some progress on my MB. I finished the body mounts and rear supports for the centered d-ring mount.

Attached picture 8242907-2014-8-16-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/17/14 01:02 PM

I also finished the steering box mounts

Attached picture 8242908-2014-8-16-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/17/14 01:06 PM

I also added a rear floor support for the centered rear body mount and it will be tied into the cage. All but two of the body mounts will be tied into the cage. There isn't a lot of room to run "frame tie-ins" so I decided to have the body mounts play double duty. Each has a 1/2" bolt, six total.

Attached picture 8242910-2014-8-16-06.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/26/14 02:51 AM

I mounted the body Saturday with the body bushings

Attached picture 8251694-2014-8-23-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/26/14 02:52 AM

I still need to stretch the nose once I mock the engine, radiator, and fan.

Attached picture 8251696-2014-8-23-08.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 08/26/14 02:54 AM

I started the front frame arches for suspension travel. I will trim these the next time I have the body off the frame. I can continue my fabrication with them the way they are.

Attached picture 8251700-2014-8-24-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/12/14 12:45 AM

I got my LS-TH350 flexplate

Attached picture 8267876-2014-9-2-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/12/14 12:46 AM

Also my tires showed up

Attached picture 8267877-2014-9-8-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/12/14 12:47 AM

semi-mounted one so far

Attached picture 8267878-2014-9-8-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/13/14 10:42 PM

Test fitted the Atlas

Attached picture 8269331-2014-9-13-08.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/13/14 10:42 PM

Mocked the drivetrain to get an idea of how things will fit.

Attached picture 8269332-2014-9-13-11.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/13/14 10:43 PM

And set the nose in place to see how much room will be under the hood.

Attached picture 8269333-2014-9-13-13.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/13/14 10:44 PM

Took a step back to get a look at my adult go-kart

Attached picture 8269334-2014-9-13-12.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/21/14 12:32 AM

Just stretching out today...

Attached picture 8275979-2014-9-20-05.jpg
Posted By: Joshs68

Re: Scratch Built Willys MB - 09/21/14 08:11 PM

Very cool!
Posted By: Defbob

Re: Scratch Built Willys MB - 09/28/14 11:55 PM

The nose is now supported by its mounts

Attached picture 8283876-2014-9-28-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/28/14 11:56 PM

I'll trim up the bottom when I disassemble for paint

Attached picture 8283877-2014-9-28-02.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 09/28/14 11:57 PM

and bolted to the fenders

Attached picture 8283879-2014-9-28-04.jpg
Posted By: DusterDave

Re: Scratch Built Willys MB - 09/29/14 02:07 AM

Doing a heck of a job!
Posted By: Defbob

Re: Scratch Built Willys MB - 09/29/14 03:16 AM

Quote:

Doing a heck of a job!




Thank you Dave, that means a lot coming from you!!
Posted By: Defbob

Re: Scratch Built Willys MB - 10/06/14 05:55 PM

my steering column came in today

Attached picture 8292410-2014-10-6-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 10/06/14 10:49 PM

Now I can haul both mine and Tom's rig to the trails and Moab

Attached picture 8292655-10-6-2014-03.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 11/01/14 07:00 PM

Started the cage

Attached picture 8318186-2014-11-1-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/01/14 07:01 PM

base for the rear down-bars

Attached picture 8318187-2014-11-1-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/01/14 11:27 PM

I had a productive day

Attached picture 8318448-2014-11-1-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/01/14 11:28 PM

And my battery box showed up

Attached picture 8318449-2014-11-1-07.JPG
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 11/02/14 10:25 AM

xmas in october!
Posted By: Defbob

Re: Scratch Built Willys MB - 11/06/14 12:13 AM

Windshield frame is bolted on

Attached picture 8322556-2014-11-5-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/06/14 12:14 AM

Now you can get idea of the shape of the cage

Attached picture 8322558-2014-11-5-04.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 11/06/14 04:52 PM

Why did you put the main hoop so far back, assuming that's the main hoop.
Posted By: Defbob

Re: Scratch Built Willys MB - 11/07/14 11:30 PM

I'll be notching the wheel wells to move the seat back about 4". The back of the seat will be about where the hoop is. MB's are tiny
Posted By: Defbob

Re: Scratch Built Willys MB - 11/11/14 03:36 AM

I got the front bars bent and tack welded. See how tiny it is...

Attached picture 8327628-2014-11-9-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/11/14 03:43 AM

It is starting to look mean

Attached picture 8327634-2014-11-9-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/24/14 11:47 PM

I notched the rear wheel wells for the seats

Attached picture 8340874-2014-11-23-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/24/14 11:48 PM

I also patched the driver's floor finally

Attached picture 8340875-2014-11-23-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 11/24/14 11:49 PM

I also finally welded on the winch plate and capped the ends of the frame rails

Attached picture 8340876-2014-11-23-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/06/14 11:24 PM

I got bored today..

Attached picture 8353428-2014-12-6-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/06/14 11:24 PM

..and made a hood

Attached picture 8353429-2014-12-6-11.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/15/14 04:26 AM

I started my main hoop support bars

Attached picture 8362535-2014-12-14-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/15/14 04:27 AM

removed the rear storage boxes to make room for the tires during compression

Attached picture 8362538-2014-12-14-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/15/14 04:28 AM

and relocated the idler pulley to clear the throttle body.

Attached picture 8362539-2014-12-14-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/18/14 11:36 PM

The used handles I ordered for the rear of my MB showed up.

Attached picture 8366509-2014-12-18-01.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 12/20/14 11:53 PM

made my fuel fill neck

Attached picture 8368488-2014-12-20-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/20/14 11:53 PM

fairlead mount arrived

Attached picture 8368489-2014-12-20-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/21/14 10:04 PM

Got my high steer knuckle and arm

Attached picture 8369428-2014-12-21-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/21/14 10:05 PM

The Trasharoo bag to mount on the spare tire. Keep those trails clean

Attached picture 8369429-2014-12-21-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/21/14 10:05 PM

And a rebuild kit for my TH350

Attached picture 8369430-2014-12-21-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/23/14 11:55 PM

My Advance Adapters LS block hugger headers showed up today. I will weld vband flanges to them.

Attached picture 8371651-2014-12-23-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/28/14 12:25 AM

My fuel rail, injectors, and LS1 steam vent line came in.

Attached picture 8375619-2014-12-27-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/28/14 12:26 AM

Since the -6AN fittings and caps came in, I was able to isolate the hydroboost from the pump and mount it.

Attached picture 8375620-2014-12-27-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/28/14 12:29 AM

I also started my spare tire carrier. This is the main portion that will attach to the cage

Attached picture 8375621-2014-12-27-12.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/28/14 12:31 AM

and these are the feet of the tire carrier supports, these will attach to the rear bumper. The whole tire carrier will be removable.

Attached picture 8375622-2014-12-27-14.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/28/14 12:31 AM

I also TIG welded some bungs on the radiator to make some mounts

Attached picture 8375625-2014-12-27-15.JPG
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 12/28/14 02:59 AM

you said bung.

looking good. this is gonna be the baddest mall crawler evar!!!
Posted By: Defbob

Re: Scratch Built Willys MB - 12/29/14 12:26 AM

Quote:

you said bung.

looking good. this is gonna be the baddest mall crawler evar!!!




Don't let Dave hear you say that...
Posted By: DusterDave

Re: Scratch Built Willys MB - 12/29/14 04:34 AM

Quote:

Quote:

you said bung.

looking good. this is gonna be the baddest mall crawler evar!!!




Don't let Dave hear you say that...



Now I got competition for that crown??!! I don't think so!!!!
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 12/29/14 05:56 AM

but i AM dave!!
Posted By: DusterDave

Re: Scratch Built Willys MB - 12/29/14 06:17 AM

Quote:

but i AM dave!!



You wish!
Posted By: 72Swinger

Re: Scratch Built Willys MB - 12/30/14 07:27 AM

Been wanting to do a similar build to a CJ3. All it ever starts with is an axle lol, and I have a 76 F150 hi-pinion 44 laying in the corner of my garage.
Posted By: Defbob

Re: Scratch Built Willys MB - 01/04/15 10:31 PM

I got the Moroso wheel studs for the tire carrier in.

Attached picture 8385231-2015-1-3-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/04/15 10:31 PM

I also mounted the side handles

Attached picture 8385233-2015-1-3-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/04/15 10:33 PM

Tire carrier is tacked in place

Attached picture 8385235-2015-1-3-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/04/15 10:34 PM

license plate and light are mounted

Attached picture 8385236-2015-1-3-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/04/15 10:35 PM

and my original 1941 dated Jerry can is set in place

Attached picture 8385238-2015-1-4-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/06/15 03:49 AM

My power ports for the dash showed up today.

Attached picture 8386596-2015-1-5-01.jpg
Posted By: DusterDave

Re: Scratch Built Willys MB - 01/06/15 06:10 AM

Quote:

and my original 1941 dated Jerry can is set in place



Are you sure that your rear license plate isn't going to be deemed obstructed by your local police?
Posted By: Defbob

Re: Scratch Built Willys MB - 01/06/15 07:15 PM

I am sure I'll be good. Police leave antiques alone around here.
Posted By: DusterDave

Re: Scratch Built Willys MB - 01/06/15 08:27 PM

Quote:

I am sure I'll be good. Police leave antiques alone around here.



Posted By: Defbob

Re: Scratch Built Willys MB - 01/07/15 12:52 AM

I just got my 4-1/2" hole saw, so now I can mount my tail lights this weekend.
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 01/07/15 02:31 AM

Quote:

I am sure I'll be good. Police leave malls alone around here.




*fixed.

looks good. the handles on the sides for rolling it back onto its wheels, when it flips?
Posted By: Defbob

Re: Scratch Built Willys MB - 01/07/15 01:17 PM

They're for when I bring dates into the woods...
Posted By: Defbob

Re: Scratch Built Willys MB - 01/08/15 11:57 PM

My fog lights show up today

Attached picture 8389704-2015-1-8-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/08/15 11:57 PM

They are nice and round

Attached picture 8389707-2015-1-8-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/08/15 11:58 PM

The switch for them showed up today as well. The symbol lights up green when the switch is in the on position.

Attached picture 8389708-2015-1-8-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/08/15 11:59 PM

Also the bolt on mount for my Garmin showed up as well.

Attached picture 8389710-2015-1-8-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/10/15 11:36 PM

My Lokar shifter arrived today

Attached picture 8391729-2015-1-10-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/10/15 11:37 PM

I broke down and cut my rear wheel openings.

Attached picture 8391731-2015-1-10-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/10/15 11:37 PM

I also cut the holes for my tail lights and reverse lights

Attached picture 8391732-2015-1-10-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/11/15 09:57 PM

Radiator is going in

Attached picture 8392639-2015-1-11-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/13/15 02:25 AM

my K4 4WD indicator light showed up

Attached picture 8394096-2015-1-12-01.JPG
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 01/13/15 04:27 AM

Quote:

Radiator is going in




you'll have to explain the rad to me. is there a baffle to force the water through the tubes?
Posted By: Defbob

Re: Scratch Built Willys MB - 01/13/15 01:06 PM

The tank is suppose to have a baffle, I never checked. Most are two seperate tanks welded atop each other, but the one is not.
Posted By: DusterDave

Re: Scratch Built Willys MB - 01/13/15 03:28 PM

Quote:

I also cut the holes for my tail lights and reverse lights



That tiny lamp qualifies as a DOT approved reverse light?

I have the same license plate lamp on my Jeep.
Posted By: Defbob

Re: Scratch Built Willys MB - 01/13/15 04:43 PM

MB's do not legally require any reverse light nor turn signals in CT.
Posted By: DusterDave

Re: Scratch Built Willys MB - 01/13/15 05:01 PM

Quote:

MB's do not legally require any reverse light nor turn signals in CT.



I didn't know such freedom existed in CT.
Posted By: moparts

Re: Scratch Built Willys MB - 01/14/15 02:06 AM

Quote:

Quote:

MB's do not legally require any reverse light nor turn signals in CT.



I didn't know such freedom existed in CT.




Got to remember it is a 1943 Jeep MB

When did blinkers and reverse lights start to be required?
Posted By: Defbob

Re: Scratch Built Willys MB - 01/15/15 01:16 AM

Quote:

Quote:

Quote:

MB's do not legally require any reverse light nor turn signals in CT.



I didn't know such freedom existed in CT.




Got to remember it is a 1943 Jeep MB

When did blinkers and reverse lights start to be required?




1952
Posted By: Defbob

Re: Scratch Built Willys MB - 01/15/15 01:17 AM

Because I care so much about the enviroment, I got an EGR delete plate...

Attached picture 8396460-2015-1-12-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/15/15 01:19 AM

My wiring harness showed up today. I got an EZ Wiring 12 circuit mini fuse harness. I used an EZ Wiring 12 circuit ATO fuse harness in my M715 and liked it a lot.

Attached picture 8396462-2015-1-14-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/16/15 12:07 AM

My Megasquirt from EFI Source showed up today. I bought their plug and play LS kit which includes a harness and tune for a stock LS1.

Attached picture 8397555-2015-1-15-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/16/15 12:08 AM

I can't wait to test it out

Attached picture 8397556-2015-1-15-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/18/15 11:12 PM

Added some roof bars and grab handles

Attached picture 8400560-2015-1-18-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/18/15 11:13 PM

I rolled it forward for a distant(ish) shot

Attached picture 8400563-2015-1-18-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/18/15 11:13 PM

I gave the rear wheel opening more of an arch on the top.

Attached picture 8400564-2015-1-18-08.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/25/15 07:30 PM

My seat brackets arrived today

Attached picture 8407491-2015-1-25-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/25/15 07:31 PM

as did my skidplate. It has a 5" drop and a oil pan/tranny skid attachment flange integrated into it.

Attached picture 8407493-2015-1-25-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/25/15 07:33 PM

I'll add some internal ribs to help it keep its shape when landing on rocks

Attached picture 8407495-2015-1-25-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/25/15 07:34 PM

And I just had to mock it in place

Attached picture 8407497-2015-1-25-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/25/15 07:35 PM

without the weight of the drivetrain, it has 21" under it

Attached picture 8407499-2015-1-25-10.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/31/15 11:26 PM

I cut a hole

Attached picture 8414224-2015-1-31-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/31/15 11:27 PM

I fill the hole

Attached picture 8414225-2015-1-31-08.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/31/15 11:28 PM

Now I can get the correct angles for the drivetrain

Attached picture 8414226-2015-1-31-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/31/15 11:29 PM

Atlas says hi

Attached picture 8414227-2015-1-31-09.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/31/15 11:30 PM

By moving the drivetrain to the passenger side 1", I have room for everything

Attached picture 8414228-2015-1-31-10.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/31/15 11:31 PM

I tack welded the skid plate in place so I can drill the holes for the mounts

Attached picture 8414231-2015-1-31-14.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/31/15 11:32 PM

The Atlas poking out for a look

Attached picture 8414234-2015-1-31-21.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 12:01 AM

K-member/skid plate mount

Attached picture 8422148-2015-2-1-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 12:02 AM

motor mounts tack welded

Attached picture 8422150-2015-2-1-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 12:03 AM

Chassis only settled 1/2" from the weight

Attached picture 8422152-2015-2-1-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 12:04 AM

k-member offset to cleat the pinion and match the offset of the tranny pan. The t-case skid has the same offset.

Attached picture 8422154-2015-2-1-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 12:05 AM

Mounted the shifters to build the new tranny hump around them.

Attached picture 8422155-2015-2-7-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 12:06 AM

first piece is made

Attached picture 8422157-2015-2-7-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 12:06 AM

and the matching lid

Attached picture 8422159-2015-2-7-07.JPG
Posted By: 440newport

Re: Scratch Built Willys MB - 02/08/15 06:01 PM

Very nice work. Thanks for taking the time to show us the progress!
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 10:05 PM

making patches

Attached picture 8423102-2015-2-8-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 10:05 PM

and lids

Attached picture 8423103-2015-2-8-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/08/15 10:06 PM

I still need to make a box around the shifters for the boots.

Attached picture 8423106-2015-2-8-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/14/15 08:40 PM

'07 waterpump and 145amp alternator mounted

Attached picture 8429052-2015-2-14-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/14/15 08:41 PM

side bars are tacked in place

Attached picture 8429054-2015-2-14-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/15/15 09:11 PM

Cross bar made

Attached picture 8430181-2015-2-15-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/15/15 09:12 PM

And seat in position

Attached picture 8430182-2015-2-15-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/15/15 10:12 PM

tilt column is tack welded in place

Attached picture 8430235-2015-2-15-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/17/15 04:09 AM

My intake cobra showed up today

Attached picture 8431851-2015-2-16-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/17/15 04:11 AM

also my windshield channel showed up. My bikini top will attach to this

Attached picture 8431854-2015-2-16-02.JPG
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 02/17/15 05:49 PM

defbob in a bikini top? pics, or it never...well, never mind. no pics needed.
Posted By: Defbob

Re: Scratch Built Willys MB - 02/21/15 09:31 PM

So... My reproduction headlight buckets showed up. I open them and wow, they come with H4 conversion lights installed. I just got my Hella H4 conversion kit the other week. The description of the buckets only said bucket and retaining ring. Even the picture only showed an empty bucket... I was both impressed and disappointed about this. Now I have extra bulbs for the Challenger...

Attached picture 8436619-2015-2-17-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/21/15 09:32 PM

I mounted my mirror. It is a little lower than where it is suppose to be (made getting to the nuts easier). I just hope it won't interfere with the shovel

Attached picture 8436623-2015-2-21-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/21/15 09:33 PM

headlights are in so I can build shock towers around them

Attached picture 8436624-2015-2-21-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/21/15 09:34 PM

plenty of room for a fan in front of the engine

Attached picture 8436626-2015-2-21-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/21/15 09:35 PM

looks awesome with the headlights in

Attached picture 8436627-2015-2-21-08.JPG
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 02/21/15 10:38 PM

getting there.

you going electric fan(s) or engine driven?
Posted By: Defbob

Re: Scratch Built Willys MB - 02/22/15 03:17 AM

Electric, volvo 850 fan
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 02/22/15 05:01 AM

Posted By: Defbob

Re: Scratch Built Willys MB - 02/22/15 08:26 PM

started the shock towers today

Attached picture 8437516-2015-2-22-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/22/15 08:27 PM

just enough room for the intake tube to squeeze by

Attached picture 8437517-2015-2-22-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/22/15 08:28 PM

driver side tack welded in as well

Attached picture 8437518-2015-2-22-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/22/15 08:28 PM

looking bad

Attached picture 8437520-2015-2-22-08.JPG
Posted By: d-150

Re: Scratch Built Willys MB - 02/23/15 12:04 AM

that is a work of art
Posted By: Defbob

Re: Scratch Built Willys MB - 02/24/15 01:30 AM

Stretch is out-out-out, Caramello...

Attached picture 8438849-2015-2-23-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/24/15 01:31 AM

I was making sure the front shocks don't touch the frame during flex

Attached picture 8438850-2015-2-23-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:32 AM

My Volvo 850 fan arrived. Fan shroud is being made by a friend.

Attached picture 8451602-2015-2-28-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:34 AM

I did some welding on the cage last weekend. I made the mounts for the rear view mirror, GPS speedo antenna, CB, and dome light.

Attached picture 8451607-2015-2-28-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:35 AM

I added in a few gussets front and back

Attached picture 8451611-2015-2-28-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:36 AM

and a pair of "taco" gussets for the main hoop

Attached picture 8451613-2015-2-28-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:37 AM

and I welded on the tire carriers lower support brackets

Attached picture 8451615-2015-2-28-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:38 AM

I also started on the rocker guards

Attached picture 8451617-2015-3-1-08.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:38 AM

These are just for looks, I'll have real rock sliders below them

Attached picture 8451621-2015-3-1-09.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:39 AM

My tranny cooler came in

Attached picture 8451623-2015-3-5-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:40 AM

along with my 100/80w Hella H4 bulbs and flashlight mounts

Attached picture 8451625-2015-3-5-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:42 AM

From Speedway, my Walbro LS1 fuel pump kit with the updated fittings, my steering support bearing...

Attached picture 8451627-2015-3-6-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:44 AM

and tranny dipstick,

Attached picture 8451631-2015-3-6-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:45 AM

and kickdown cable and throttle cable bracket,

Attached picture 8451634-2015-3-6-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/07/15 12:45 AM

and throttle cable

Attached picture 8451636-2015-3-6-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/08/15 03:02 AM

I made the driver side rocker guard

Attached picture 8452849-2015-3-7-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/08/15 03:02 AM

and I finished the passenger side

Attached picture 8452850-2015-3-7-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/08/15 03:03 AM

I also made the cross bar behind the seats

Attached picture 8452851-2015-3-7-09.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 03/08/15 03:42 AM

You're doing a helluva job! She's going to be a brute and a one of a kind, and that's why I like it!
Posted By: Defbob

Re: Scratch Built Willys MB - 03/09/15 12:55 PM

I started making the base for the rear luggage rack

Attached picture 8454113-2015-3-8-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/09/15 12:56 PM

My springs should be in by next weekend, so my Willys will sit 4" lower in the back.

Attached picture 8454114-2015-3-8-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/11/15 01:38 AM

More restoration parts came in

Attached picture 8455930-image1.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/11/15 01:38 AM

and the paint

Attached picture 8455931-image2.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 03/11/15 03:17 AM

Quote:

and the paint


Are you going to use a brush or a roller? J/K
Posted By: Defbob

Re: Scratch Built Willys MB - 03/11/15 12:09 PM

Quote:

Quote:

and the paint


Are you going to use a brush or a roller? J/K




Sponge
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/15 10:12 PM

I mounted the fire extinguisher today

Attached picture 8457835-2015-3-12-08.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/15 10:12 PM

picked up an axe and shovel

Attached picture 8457837-2015-3-12-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/15 10:13 PM

I had to make a new bracket to fit the axe better

Attached picture 8457839-2015-3-12-11.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/15 10:13 PM

Then run a die on it

Attached picture 8457840-2015-3-12-13.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/15 10:14 PM

Now I can mount the shovel and axe. I still need to get a set of straps, but that will be one of the last things I get.

Attached picture 8457841-2015-3-12-14.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/15 10:15 PM

My new 4" YJ lift springs showed up

Attached picture 8457843-2015-3-12-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/12/15 10:16 PM

and the new ride height

Attached picture 8457845-2015-3-12-15.JPG
Posted By: Triple Threat

Re: Scratch Built Willys MB - 03/13/15 12:53 AM

Thats a bad mofo, I like it a lot.
Posted By: Defbob

Re: Scratch Built Willys MB - 03/13/15 10:56 PM

This is what happened because I was deprived a go-kart as a kid...

Attached picture 8458974-2015-3-12-19.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/15 11:21 PM

Hood latches are installed

Attached picture 8459983-2015-3-14-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/15 11:21 PM

Windshield channel welded on

Attached picture 8459986-2015-3-14-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/15 11:22 PM

Home for my canteen found

Attached picture 8459987-2015-3-14-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/15 11:23 PM

mount for my mini umbrella

Attached picture 8459989-2015-3-14-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/15 11:23 PM

and a mount for my flashlight

Attached picture 8459991-2015-3-14-10.JPG
Posted By: d-150

Re: Scratch Built Willys MB - 03/15/15 01:30 AM

that was the ultimate man toy till the umbrella
Posted By: Defbob

Re: Scratch Built Willys MB - 03/15/15 01:52 AM

Quote:

that was the ultimate man toy till the umbrella




Posted By: Defbob

Re: Scratch Built Willys MB - 03/15/15 09:06 PM

notched the seat notches to clear the tire during compression

Attached picture 8461002-2015-3-15-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/15/15 09:06 PM

I mocked up my muffler

Attached picture 8461003-2015-3-15-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/15/15 09:07 PM

Steering support bearing mounted

Attached picture 8461005-2015-3-15-08.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 03/15/15 09:39 PM

Quote:

that was the ultimate man toy till the umbrella



The next thing to add will be the slide-out dining tray for the tea and crumpets.
Posted By: Defbob

Re: Scratch Built Willys MB - 03/16/15 03:15 AM

Quote:

Quote:

that was the ultimate man toy till the umbrella



The next thing to add will be the slide-out dining tray for the tea and crumpets.




Ouch!
Posted By: DusterDave

Re: Scratch Built Willys MB - 03/16/15 04:26 AM

Quote:

Quote:

Quote:

that was the ultimate man toy till the umbrella



The next thing to add will be the slide-out dining tray for the tea and crumpets.




Ouch!



J/K!
Posted By: Defbob

Re: Scratch Built Willys MB - 03/17/15 10:25 PM

Front turn signals arrived. I also picked up the 2x2" .188" tubing for the rock sliders

Attached picture 8463115-2015-3-16-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/21/15 11:13 PM

Made my air intake tube

Attached picture 8466984-2015-3-21-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/21/15 11:14 PM

Started making the legs to the tire carrier

Attached picture 8466988-2015-3-21-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/22/15 06:57 PM

cut the other bar

Attached picture 8467669-2015-3-22-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/22/15 06:58 PM

happy with the fit

Attached picture 8467670-2015-3-22-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/22/15 06:59 PM

and support gussets for the plate, added

Attached picture 8467673-2015-3-22-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/22/15 07:00 PM

The Tom (Moparts) rebuilt a th350 for me

Attached picture 8467674-2015-3-22-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/22/15 07:00 PM

added gussets to the front shock towers

Attached picture 8467678-2015-3-22-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/24/15 11:04 PM

My Odyssey Extreme battery showed up today

Attached picture 8470043-2015-3-24-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/25/15 11:04 PM

Custom fan shroud came in.

Attached picture 8470962-2015-3-25-01.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 03/27/15 03:14 AM

Quote:

Made my air intake tube



Isn't it nice that sometimes the solution is simple and easy?
Posted By: Defbob

Re: Scratch Built Willys MB - 03/28/15 10:40 PM

Fan and shroud mounted

Attached picture 8473764-2015-3-28-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/28/15 10:42 PM

Top mount tack welded together

Attached picture 8473766-2015-3-28-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/31/15 01:59 AM

splash shield for the air filter

Attached picture 8475716-2015-3-29-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/31/15 01:59 AM

steering shafts cut to length

Attached picture 8475720-2015-3-29-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/05/15 02:37 AM

rear shock towers arrived

Attached picture 8481018-2015-4-3-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/05/15 02:38 AM

Started making my rock sliders

Attached picture 8481019-2015-4-4-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/05/15 02:38 AM

not as slick looking as I had hoped

Attached picture 8481021-2015-4-4-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/08/15 12:28 AM

I trimmed the front of my rock sliders

Attached picture 2015-4-5-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/08/15 12:31 AM

I also did away with the steering wheel disconnect and welded on a flange to eliminate as much play in the steering.

Attached picture 2015-4-5-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/08/15 12:32 AM

I tack welded the shock towers in place

Attached picture 2015-4-5-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/08/15 12:33 AM

My Smittybilt X20 Gen2 10K winch showed up, hooray!

Attached picture 2015-4-5-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/04/15 02:59 AM

I didn't realized I never posted the winch mounted.

Attached picture 2015-4-12-02.JPG
Attached picture 2015-4-12-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/04/15 03:00 AM

I cut the hole for my alternator today. It's actually a very powerful supercharger...

Attached picture 2015-5-3-03.JPG
Attached picture 2015-5-3-02.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 05/04/15 05:24 PM

Are you going to form and weld in a sheet metal bump to the hood, or leave the alternator exposed like that?
Posted By: Defbob

Re: Scratch Built Willys MB - 05/04/15 06:19 PM

Exposed
Posted By: W.I.N. Racing

Re: Scratch Built Willys MB - 05/05/15 04:03 AM

hammer bondo should fix it!
Posted By: Defbob

Re: Scratch Built Willys MB - 05/07/15 11:30 PM

My Ruff Stuff diff covers and caliper brackets showed up.

Attached picture 2015-5-7-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/23/15 11:16 PM

I pulled the cage out the other day to finish welding it. I also straightened out the pedal

Attached picture 2015-5-23-05.JPG
Attached picture 2015-5-23-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/23/15 11:16 PM

Today I patched the rear of the tub.

Attached picture 2015-5-23-03.JPG
Attached picture 2015-5-23-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/27/15 02:37 AM

Painted the cage and took the tub off the frame.

Attached picture 2015-5-23-06.JPG
Attached picture 2015-5-23-12.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/27/15 02:38 AM

Then we set the cage back on the frame...

Attached picture 2015-5-23-14.JPG
Attached picture 2015-5-23-17.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/27/15 02:40 AM

I started the touch up work on the bottom of the tub.

Attached picture 2015-5-24-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 05/29/15 01:35 AM

My chromoly shafts arrived

Attached picture 2015-5-27-03.JPG
Attached picture 2015-5-27-04.JPG
Posted By: rickstershemi

Re: Scratch Built Willys MB - 05/29/15 03:41 AM

Dude you got shafted smile
Posted By: Defbob

Re: Scratch Built Willys MB - 06/06/15 09:49 PM

frame has been stripped and the bottom and inside of the tube coated in Zero Rust

Attached picture 2015-6-5-01.JPG
Attached picture 2015-6-5-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/06/15 09:50 PM

And then bed lined

Attached picture 2015-6-6-03.JPG
Attached picture 2015-6-6-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/06/15 09:52 PM

Installed the Advance Adapters LS/TH350 torque converter adapter kit

Attached picture 2015-6-6-01.JPG
Attached picture 2015-6-6-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/06/15 09:58 PM

I removed the heater hose tubes from the new water pump and tapped the holes for 1/2" and 3/8" NPT. The 3/8" is going to get a plug and the front 1/2" will get a fitting that will attach to the steam ports with a hose.

Attached picture 2015-6-6-06.JPG
Attached picture 2015-6-6-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/07/15 11:27 PM

Rear axle tubes are welded and gears/locker are started. 4.56 spicer gears and a detroit locker.

Attached picture 2015-6-6-10.JPG
Attached picture 2015-6-7-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/07/15 11:30 PM

Almost finished with the frame. Just a few things left. I have to finish the notch in the front. I welded the threaded bungs for the skid plate, rear bump stops, and hose clamps.

Attached picture 2015-6-7-03.JPG
Attached picture 2015-6-7-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/11/15 01:39 AM

Tom finished setting up my gears in the rear axle for me. My disc brake brackets for the rear and my Longfield nylon spindle bushing/thrust washer combo showed up.

Attached picture 2015-6-9-01.JPG
Attached picture 2015-6-10-01.JPG
Posted By: Golden-Arm

Re: Scratch Built Willys MB - 06/11/15 02:22 AM

Posted By: OzHemi

Re: Scratch Built Willys MB - 06/11/15 02:37 AM

Originally Posted By Defbob
I removed the heater hose tubes from the new water pump and tapped the holes for 1/2" and 3/8" NPT. The 3/8" is going to get a plug and the front 1/2" will get a fitting that will attach to the steam ports with a hose.


If you wanted to shorten the hose up, you could go into the upper part of the housing above the hose perhaps? That is what I did on mine..Been this way for a while now and no issues.

Attached picture 20150610_173406_resized.jpg
Attached picture 20150610_173422_resized.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 06/11/15 04:08 AM

My pump is a 2007 with the angled output
Posted By: OzHemi

Re: Scratch Built Willys MB - 06/11/15 05:59 AM

Wasn't quite sure from the pic, that is why I thought I'd mention it at least.. up
Posted By: Defbob

Re: Scratch Built Willys MB - 06/11/15 11:41 PM

My Alloy USA balljoints arrived today and I picked up my rotors and tranny fluid.

Attached picture 2015-6-11-01.JPG
Attached picture 2015-6-11-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/13/15 10:42 PM

Front notch has been finished and the frame is painted ready for assembly. My MB goes out for paint in a few days.

Attached picture 2015-6-13-01.JPG
Attached picture 2015-6-13-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/16/15 11:47 PM

My MB is ready to be picked up for paint.

Attached picture 2015-6-14-01.JPG
Attached picture 2015-6-14-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/16/15 11:49 PM

Front axle shafts are assembled. My LC2 wide band 02 arrived along with my rear axle bearings, fan relay and breaker, and daystar grommets.

Attached picture 2015-6-14-04.JPG
Attached picture 2015-6-16-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/19/15 11:24 PM

Yesterday my MB was picked up for paint

Attached picture 2015-6-18-02.JPG
Attached picture 2015-6-18-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/19/15 11:25 PM

And today it was painted

Attached picture 2015-6-19-01.JPG
Attached picture 2015-6-19-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/21/15 02:24 PM

Accessories are painted too

Attached picture 2015-6-20-01.JPG
Attached picture 2015-6-20-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/21/15 08:17 PM

Its back home grin

Attached picture 2015-6-21-01.JPG
Attached picture 2015-6-21-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/22/15 03:14 AM

I put the handles on to make it look better...

Attached picture 2015-6-21-03.JPG
Attached picture 2015-6-21-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/22/15 03:16 AM

I also tapped the vent hole for a 1/8" NPT fitting and started mounting the shifter assembly. With the Lokar shifter and the short Advance Adapters Th350 to Atlas adapter, I had to use longer bolts and mount the rear support in front of the flange instead of behind.

Attached picture 2015-6-21-05.JPG
Attached picture 2015-6-21-06.JPG
Posted By: NITROUSN

Re: Scratch Built Willys MB - 06/22/15 05:13 AM

Looking good. You got some hours and a few bucks wrapped up in that puppy. up
Posted By: Defbob

Re: Scratch Built Willys MB - 06/24/15 12:38 AM

I got my 2/0 battery cables and my rear u-bolt skids came in

Attached picture 2015-6-22-01.JPG
Attached picture 2015-6-23-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/28/15 02:28 AM

Tranny mount has been welded to the skid plate

Attached picture 2015-6-24-01.JPG
Attached picture 2015-6-24-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/28/15 02:29 AM

Skid plate is painted and the drivetrain is installed

Attached picture 2015-6-27-02.JPG
Attached picture 2015-6-27-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/28/15 02:30 AM

Body is installed

Attached picture 2015-6-27-07.JPG
Attached picture 2015-6-27-08.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/28/15 02:31 AM

Cage is installed

Attached picture 2015-6-27-09.JPG
Attached picture 2015-6-27-10.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 06/29/15 03:11 AM

Nose is back on

Attached picture image.jpg
Attached picture image.jpg
Posted By: GY3

Re: Scratch Built Willys MB - 06/29/15 04:57 AM

Very cool!
Posted By: Defbob

Re: Scratch Built Willys MB - 06/30/15 01:48 AM

Nipping away at it, a little at a time.

Attached picture image.jpg
Attached picture image.jpg
Posted By: Defbob

Re: Scratch Built Willys MB - 07/04/15 01:14 AM

Dash is mocked up and front axle pulled for its rebuild.

Attached picture 2015-7-1-01.JPG
Attached picture 2015-7-1-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/04/15 01:15 AM

Windshield is back and installed

Attached picture 2015-7-2-01.JPG
Attached picture 2015-7-2-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/04/15 01:17 AM

Gears, Eaton E-locker, chromoly balljoints, high steer knuckle, and chromoly axle shafts installed. Ready for some paint.

Attached picture 2015-7-3-05.JPG
Attached picture 2015-7-3-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/15 12:52 PM

Tom finished the front axle for me and I installed it.

Attached picture 2015-7-4-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/15 12:53 PM

Now it is back on its wheels

Attached picture 2015-7-4-03.JPG
Attached picture 2015-7-4-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/15 12:55 PM

v-bands are welded to the headers.

Attached picture 2015-7-5-01.JPG
Attached picture 2015-7-5-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/15 01:00 PM

gas tank is installed and fuel system is just about finished. I also mocked up the tie rods to measure for the length of the sleeve.

Attached picture 2015-7-5-04.JPG
Attached picture 2015-7-5-03.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 07/06/15 02:29 PM

Shaping up to be a very cool rig! Great job! thumbs thumbs
Posted By: Defbob

Re: Scratch Built Willys MB - 07/06/15 06:29 PM

Thank you Dave
Posted By: Defbob

Re: Scratch Built Willys MB - 07/20/15 01:00 PM

Front shocks and brake lines are installed

Attached picture 2015-7-19-03.JPG
Attached picture 2015-7-19-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/20/15 01:03 PM

Driveshafts and NATO fuel can came in the other week.

Attached picture 2015-7-7-01.JPG
Attached picture 2015-7-7-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 07/20/15 01:04 PM

With the driveshafts, I was able to set the pinion angle and weld on the perches.

Attached picture 2015-7-19-01.JPG
Attached picture 2015-7-19-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 08/01/15 02:43 PM

Tom and I went to a wheeling event last weekend that is base camped in Florida, MA. My MB wasn't ready, but I wanted to show it off anyways...

Attached picture 2015-7-24-02.JPG
Attached picture 2015-7-24-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 08/01/15 02:44 PM

Now it is back in the garage and I am trying to figure out radiator hoses.

Attached picture 2015-7-28-01.JPG
Attached picture 2015-7-28-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 08/01/15 02:47 PM

The lower hose looked like it was going to be my biggest problem, but I found that a lower radiator hose for a 1975 AMC Matador fits with the elbow trimmed off one of the ends.

Attached picture 2015-7-28-04.JPG
Attached picture 2015-7-31-05.JPG
Posted By: DusterDave

Re: Scratch Built Willys MB - 08/04/15 09:16 PM

Man, that thing looks great. When you get a chance, post a video of it running!

That reminds me of the time when I had to hunt for radiator hoses for my Jeep. I formed coat hanger wire into the shapes and lengths I needed, and then spent over an hour staring at hundreds of radiator hoses hanging from the ceiling in the back room of an O'Reilly's Auto Parts store. I found a lower rad hose for a 4 cyl. Jeep Wrangler, and an upper hose for a 318 Duster. Both were perfect fits.
Posted By: Defbob

Re: Scratch Built Willys MB - 08/23/15 12:49 AM

I made my y-pipe today. It was interesting trying to package it into the small area.

Attached picture 2015-8-22-01.JPG
Attached picture 2015-8-22-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 10/03/15 10:26 PM

I am almost finished with the wiring. I still need some fuel to test fire. But at least my fog lights work...

Attached picture 2015-10-3-01.JPG
Attached picture 2015-10-3-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 10/12/15 02:49 AM

I fired up my MB for the first time yesterday. Now I just have a few things to button up.
Posted By: Defbob

Re: Scratch Built Willys MB - 12/17/15 12:26 AM

I had bad injectors and fuel rail. After going through three defective ACDelco fuel rails, I finally ordered a BBK Billet fuel rail kit. Now it runs.

Attached picture 2015-12-5-01.JPG
Attached picture 2015-12-13-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/17/15 12:27 AM

I also finished the intake tube.

Attached picture 2015-12-13-03.JPG
Attached picture 2015-12-13-06.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/17/15 12:27 AM

https://youtu.be/CVHh14e5YXA
Posted By: Defbob

Re: Scratch Built Willys MB - 12/27/15 12:20 AM

Oil pan skid plate is installed

Attached picture 2015-12-26-01.JPG
Attached picture 2015-12-26-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/27/15 12:21 AM

I cannot wait for EJS 2016

Attached picture 2015-12-26-04.JPG
Attached picture 2015-12-26-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 12/27/15 12:21 AM

Nice profile shots

Attached picture 2015-12-26-06.JPG
Attached picture 2015-12-26-07.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/03/16 01:14 AM

I had the Jeep out today to test the tranny. Everything is good! just have to play with the Accel Enrichment a little.

Attached picture 2016-1-2-01.JPG
Attached picture 2016-1-2-05.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 01/08/16 12:11 AM

I took my MB to the DMV today and registered it!
Posted By: GY3

Re: Scratch Built Willys MB - 01/11/16 06:07 AM

It's always great when all the hard work pays off!

Good job.
Posted By: timeklr

Re: Scratch Built Willys MB - 01/14/16 09:08 AM

Congrats your on the road.....and heading to the woods I bet:)
Posted By: Defbob

Re: Scratch Built Willys MB - 02/20/16 01:46 AM

I've been driving my MB around (on the warmer days coffee ). Taking it out on the trail tomorrow

Attached picture 2016-2-19-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/22/16 10:04 PM

I took my MB out on its maiden voyage. Everything works great. I trailered out just in case, but Tom broke his Wagon on the trail. I ended up pulling him out of the trail and he had to use the trailer, so I drove home in the cold with no top, doors, or heater...

https://youtu.be/Jm1ogg8O2ps

Attached picture 2016-2-20-01.JPG
Attached picture 2016-2-20-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/22/16 10:10 PM

I got pretty muddy since the tires stick out so much

Attached picture 2016-2-20-12.JPG
Attached picture 2016-2-20-16.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 02/28/16 01:10 AM

I still have to clean my Willys...

Attached picture 2016-2-21-01.JPG
Attached picture 2016-2-21-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/16 10:18 PM

Rack is made and installed

Attached picture 2016-3-12-01.JPG
Attached picture 2016-3-12-02.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/16 10:19 PM

And filled...

Attached picture 2016-3-12-03.JPG
Attached picture 2016-3-12-04.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 03/14/16 10:26 PM

Tranny cover is made and installed

Attached picture 2016-3-13-02.JPG
Attached picture 2016-3-13-03.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 04/06/16 10:48 PM

Pictures from the trip

http://www.71hemichallenger.com/Travel/Moab/Moab.html
Posted By: Defbob

Re: Scratch Built Willys MB - 05/27/16 09:13 PM

I took my MB out on a trail ride last Saturday... I was jumping obstacles and land my rear yoke right onto a rock... oops... I got the parts in to fix it, so tomorrow it is getting back into shape

Attached picture 2016-5-21-02.JPG
Attached picture 2016-5-21-01.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 08/15/17 02:23 AM

Just got back from another wheeling trip in Western Mass

Attached picture IMG_6621.JPG
Attached picture IMG_6628.JPG
Posted By: Defbob

Re: Scratch Built Willys MB - 08/15/17 10:39 PM

It was a blast

Attached picture IMG_6624.JPG
Attached picture IMG_6629.PNG
© 2024 Moparts Forums