Moparts

A 518 Seperating rear clutch, driving shell. UPDATE 1

Posted By: MikeP

A 518 Seperating rear clutch, driving shell. UPDATE 1 - 07/26/09 06:53 PM

https://board.moparts.org/ubbthreads/show...rue#Post5344236

From this previous thread, John Kunkel thinks I have an issue with the Belleville spring (Piston spring in ATSG manual.
Driving forward in Neutral and no Reverse is caused by a rear clutch that's not releasing, most common cause is a failed Belleville spring.

I have the trans out and disassymbled.

I can't remove the input shaft, rear clutch assymble from the Driving shell, Planetary gear train.

The ATSG mentions nothing about the seperation, and my 727 video shows them just coming apart.

~6" down the input shaft, there is a bearing surface and just below that is a ~snap/ round ring in a grove that has a dog leg on it. For the life of me I can't get it out. So I gave up and posted

Could it be that as John K stated, the rear clutch is hanging up and will not it allow it to seperate? With the output shaft in a hole in my bench, as I spin the driving shell, the rear clutch rotates in the opposite direction.....you can hear a slight drag of something in there.

Any ideas appreciated. Thanks
Posted By: John_Kunkel

Re: A 518 Seperating rear clutch out of driving shell. - 07/26/09 09:33 PM

Most likely the clutch discs are hanging up, sometimes you can lift the transmission by the tailhousing and squarely slam it on the floor face down, the shock will usually dislodge them.

I've had some that wouldn't come apart, as a last resort I had to cut a hole in the driving shell to access the clutch pack snap ring.

The reverse rotation of the driving shell is normal.
Posted By: MikeP

Re: A 518 Seperating rear clutch out of driving shell. - 07/26/09 09:43 PM

John, how and what are they hanging up on?

I may make an Aluminum clamp around the input shaft and press down on the shell. I tried
holding the input shaft up off the bench and whacking the shell with a rubber mallet, and no luck.

What is the little round ring with dog leg I described?

Thanks 1000x for your help.!
Posted By: JohnRR

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 12:30 AM

Quote:



What is the little round ring with dog leg I described?

Thanks 1000x for your help.!




that is for the clip that holds the input shaft into the rear piston retainer , taking it out will not help you get it apart, just the input shaft will come out and it won't just come out .

the rear clutches , steels and the bellvue are fried and probably welded together , I assume you have the front drum off ?

good luck , it's not going to be easy , I had a front and rear clutch stuck together , I ended up breaking the input shaft out of the retainer , at that point I just pitched the rest of it in the scrap pile .
Posted By: MikeP

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 12:33 AM

Yes, front drum is off.....If I can't get it apart or have a shop that can't get it. What is the best way to salvage it with least amount of new parts?
What is locked to what that is preventing seperation?

Thanks guys!
Posted By: JohnRR

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 12:36 AM

I'd probably want to save the sun shell and the geartrain so I would probably trash the rear clutch retainer .

Do you have any spare parts ? You can use parts from a 727 ...
Posted By: MikeP

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 12:38 AM

I have a parts 727 and a 904 laying around....
on what do I perform surgery to get them apart?
Posted By: JohnRR

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 12:59 AM

Can you post a picture of what's stuck together ?

of course I'm on my way out the door
Posted By: MikeP

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 09:40 AM

The input shaft is attached to the rear clutch assembly.
The rear clutch assembly is inside of the Driving shell.
The driving shell has the planetaries and output shaft.

The rear clutch assembly is stuck inside the driving shell.

I want to know what inside the rear clutch assembly is grabbing what in the driving shell.

I'll try to post a pic tonight, but there's not much to see beyond that description.

Thanks!
Posted By: MikeP

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 12:36 PM

Got it apart! clutches fused to steels.

We locked the output shaft in a brass vise on a bench, and double vise-gripped aluminum around the input shaft with a choker cable over the visegrips and a 1 ton come-along. End up pulling the snap ring over
the end of the output shaft and the hole mess feel apart. Rear clutch housing isn't blued, but it has some brown (on the outside!) also broke
the splined housing on the front of the rear clutch (wacking with a rubber mallet).

The Belleville spring looks fine.

The planetary gears look a little rough on the edges and some deep scratchs on the alum planetary carriers.

Any idea what caused the failure?

Thanks for your help!

Posted By: John_Kunkel

Re: A 518 Seperating rear clutch out of driving shell. - 07/27/09 07:38 PM


Was the rear clutch piston still in its bore?

A common failure is for a weak Belleville to allow the clutch piston to pop out of its bore and jam the discs, if this occurs the Belleville will usually look OK.
Posted By: MikeP

Re: A 518 Seperating rear clutch out of driving shell. - 07/28/09 01:19 AM

You know, I think it was out of it's bore.

The Belleville spring does have a fine wear line
all around it ~1" from the outer edge.

Any other possible causes?

I have and 85' 727 that I just took apart....
The pieces look the same. Any noticable
changes off the top of your head between 85' and 93' on the clutches and planetaries?

Thanks John!
Posted By: John_Kunkel

Re: A 518 Seperating rear clutch out of driving shell. - 07/28/09 07:40 PM


The wear line is normal where it contacts the pressure plate, I would recommend a brand new Belleville because any used one could be weak and.....deja vu.

'85 and '93 have the same output shaft spline, '94 and later is different.
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