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Trailer wiring

Posted By: cdwmotorsports

Trailer wiring - 04/16/24 12:54 AM

I'm doing Dragweek this year (1972 Demon) and I'm wanting to isolate the car wiring from the trailer wiring. I once heard it could be done with relays. If anyone has any suggestions, tech articles etc. I'd appreciate the help.
Posted By: TJP

Re: Trailer wiring - 04/16/24 02:58 AM

Going to have to be a bit more specific, IE: Are to towing a trailer with the car, or towing a trailer with the car in it? shruggy
Posted By: cdwmotorsports

Re: Trailer wiring - 04/16/24 03:24 AM

Originally Posted by TJP
Going to have to be a bit more specific, IE: Are to towing a trailer with the car, or towing a trailer with the car in it? shruggy


I'm towing a trailer with the Demon during Dragweek. I dont want to burn down my stock wiring nor do I want to have issues with the switch.
Posted By: stumpy

Re: Trailer wiring - 04/16/24 03:41 AM

Why not use the basic four wire trailer plug set up? Tail lights,turn signals and brake lights.
Posted By: Cab_Burge

Re: Trailer wiring - 04/16/24 07:12 AM

Originally Posted by cdwmotorsports
I'm doing Dragweek this year (1972 Demon) and I'm wanting to isolate the car wiring from the trailer wiring. I once heard it could be done with relays. If anyone has any suggestions, tech articles etc. I'd appreciate the help.

I've used 25 amp relays in several different uses and applications, you can to wrench up
You can use the OEM wires to activate the relays (battery input to the on side of the relays) and use a bigger battery feed wire to all four relays, each light circuit or individual battery feeds to each relay work scope
it is your choice on which way to go, work scope up None of the light circuits should have a large current draw so using a #4 up to a #8 gauge battery feed size wire to feed all the relays individually should work well twocents
I would mount the relays in the trunk next to the driver's side taillights on a homemade bracket and tap into the trunk wiring harness there to do this job up I would remove around one inch of the wire insulation, don't cut them apart, and then wrap the new wire pigtail going to each relay and solder and heat shrink insulate each joint up scope wrench
Posted By: TJP

Re: Trailer wiring - 04/16/24 08:12 PM

I'm not understanding the need for the relays confused

One is still going to have to use a plug to disconnect the trailer from the car unless I'm missing something.

I also don't understand the need for a #4 to 6 gauge wire confused

Unless your trailer looks like the house in Christmas Vacation I'm totally baffled. shruggy
Posted By: Dcuda69

Re: Trailer wiring - 04/17/24 01:14 AM

Originally Posted by TJP
I'm not understanding the need for the relays confused

One is still going to have to use a plug to disconnect the trailer from the car unless I'm missing something.

I also don't understand the need for a #4 to 6 gauge wire confused

Unless your trailer looks like the house in Christmas Vacation I'm totally baffled. shruggy





I agree! Trailer description please. If there are no brakes on the trailer a simple 4 wire plug(wired correctly) and good trailer grounds....done.
Posted By: hooziewhatsit

Re: Trailer wiring - 04/17/24 06:33 PM

Sounds like he doesn't want to run the current for the trailer lights through the wiring in the truck?

Having the 4 wires to the trailer triggering their own relays would work. Though it would be overkill, unless he has a few kw of lights.

I have a small fuse block inline with the wiring to the trailer. If a wire on the trailer shorts out, it will hopefully blow that fuse, keeping the lights on the truck functional.
Posted By: 340SIX

Re: Trailer wiring - 04/17/24 07:24 PM

Originally Posted by hooziewhatsit
Sounds like he doesn't want to run the current for the trailer lights through the wiring in the truck?

Having the 4 wires to the trailer triggering their own relays would work. Though it would be overkill, unless he has a few kw of lights.

I have a small fuse block inline with the wiring to the trailer. If a wire on the trailer shorts out, it will hopefully blow that fuse, keeping the lights on the truck functional.

Maybe I am reading it wrong?
I read he had a 1972 Dodge Demon, and wants to tow a small dealer with Demon not truck.
His plan I assume is to, pull a small trailer with extra parts, tools and supplies. Small trailer with stuff in case something needed in route.
I believe the rules state you must be stand alone vs a chase team to repair
Guys toss slicks, drag radial on roof, back seat etc. So they have highway tires on car ect. And how small trailer with tools, parts, few race gas cans ect.
He sound be fine with a 4 pin for lights, signals, brake lights on a tiny trailer. (ASSUME) He is towing with an A Body
Posted By: Cab_Burge

Re: Trailer wiring - 04/17/24 07:32 PM

Originally Posted by TJP
I'm not understanding the need for the relays confused

One is still going to have to use a plug to disconnect the trailer from the car unless I'm missing something.

I also don't understand the need for a #4 to 6 gauge wire confused

Unless your trailer looks like the house in Christmas Vacation I'm totally baffled. shruggy

Read his post again scope, he wants to isolate the trailer lights from his stock wiring system with relays wrench work
Posted By: crackedback

Re: Trailer wiring - 04/17/24 09:16 PM

same reason and concept putting headlights on a stand alone relay setup, load off the the marginally adequate stock harness.
Posted By: BDW

Re: Trailer wiring - 04/17/24 09:34 PM

Use LED lights for the trailer, minimal current draw, no need for relays.
As mentioned, add a fuse to protect the car wiring, if anything shorts on the trailer.
Posted By: crackedback

Re: Trailer wiring - 04/17/24 09:40 PM

lots of ways to skin the cat. pick your parts, pay your money. Any additional load on the stock 72 electrical system isn't the way I would go. JMO

Work the approach that suits you best.
Posted By: ruderunner

Re: Trailer wiring - 04/17/24 10:13 PM

I use relays, a fuse block and circuit breaker in the manner that Cab describes. But, I tow bigger trailers and occasionally not mine trailers.

The not mine ones are usually sketchy and I got tired of losing my truck lights when plugging in.

An isolated system is easy to install. I put my stuff near the battery to limit the length of high Amp wires to the fuse block.

And yes, the factory wires are taxed by extra lights.
Posted By: cdwmotorsports

Re: Trailer wiring - 04/19/24 04:27 PM

Thank you 340six, Cab_Burge, ruderunner and crackedback for reading the entire post and answering or giving input related to the question. I appreciate it more than you guys know. I figured the system Cab described was what I needed but didn't want to presume it.

Cab_Burge do I need to run a wire from the switch all the way back or will just tapping the light wires serve as the trigger? Just ensuring I'm correct that I will only use 3 of the pins on each relay for this project.

Crackedback was it you that built or builds the headlight isolation harnesses? If so is it needed if I'm running LED headlights?
Posted By: cdwmotorsports

Re: Trailer wiring - 04/19/24 04:29 PM

Originally Posted by hooziewhatsit
Sounds like he doesn't want to run the current for the trailer lights through the wiring in the truck?

Having the 4 wires to the trailer triggering their own relays would work. Though it would be overkill, unless he has a few kw of lights.

I have a small fuse block inline with the wiring to the trailer. If a wire on the trailer shorts out, it will hopefully blow that fuse, keeping the lights on the truck functional.


Thank you too for the input, I am not one to rely on "hopefully" although a standalone fuse panel was considered.
Posted By: FurryStump

Re: Trailer wiring - 04/19/24 05:05 PM

So he is talking about the small support trailers the drag week cars tow from track to track. A fused power feed directly from the battery. Then a relay for tail lights, two for brake lights/directionals. Tap into the rear tail light wiring harness to get each “signal” voltage for each relay. Only a small voltage will go through the car wiring. Tap into the driver side brake light wire and send it to drivers brake light relay. This relay output goes to the driver side trailer lights. Do the same thing for the separate passenger side brake lights relay. Then tap into one tail light wire on the car and run it to the tail light relay. The output from the tail light relay will spit and go to BOTH trailer lights. Drivers and passengers sides. Three relays and three splices into the car tail light harness.
Posted By: FurryStump

Re: Trailer wiring - 04/19/24 05:55 PM

I think this works.

Attached picture 96EF731F-8744-4559-863A-223DEECF806A.jpeg
Posted By: cdwmotorsports

Re: Trailer wiring - 04/20/24 12:55 PM

Originally Posted by FurryStump
So he is talking about the small support trailers the drag week cars tow from track to track. A fused power feed directly from the battery. Then a relay for tail lights, two for brake lights/directionals. Tap into the rear tail light wiring harness to get each “signal” voltage for each relay. Only a small voltage will go through the car wiring. Tap into the driver side brake light wire and send it to drivers brake light relay. This relay output goes to the driver side trailer lights. Do the same thing for the separate passenger side brake lights relay. Then tap into one tail light wire on the car and run it to the tail light relay. The output from the tail light relay will spit and go to BOTH trailer lights. Drivers and passengers sides. Three relays and three splices into the car tail light harness.


Thanks FurryStump, that's a simpler setup than I had designed. I had the brakes and turns on separate relays.
Posted By: FurryStump

Re: Trailer wiring - 04/20/24 02:32 PM

I also did that but remember the turn and brake filament are the same.
Posted By: Cab_Burge

Re: Trailer wiring - 04/20/24 05:10 PM

Originally Posted by FurryStump
I also did that but remember the turn and brake filament are the same.
up iagree work
Posted By: cdwmotorsports

Re: Trailer wiring - 04/20/24 05:55 PM

Originally Posted by FurryStump
I also did that but remember the turn and brake filament are the same.


Your diagram reminded me of that once I actually sat and saw it drawn out. Thanks again
Posted By: moparx

Re: Trailer wiring - 04/20/24 06:12 PM

just went through a similar situation with my buddy's 54 chevy custom.
it is using 6, 59 cadillac bullet tail lights, [three on each side, frenched into the fenders.]
as he is using the original 54 turn signal switch and wires, he added relays at the tail lights because he figured the multiple tail lights would be an excessive load on the original turn signal and brake light switches.
adding a relay to each bank of rear lights, every imaginal wiring combination of the relays would not make the rear lights function as they should. he would get brake lights on one side only, turn signals that would work one side or the other, but not both, or act as 4 ways, and other goofy combinations of both side rear lights.
i investigated his wiring, and it "seemed" the relays were wired correctly, and i even tried a couple of different ways to wire the relays, including using the ground to activate them. nothing worked. these were good quality bosch OEM relays.
sometimes, the relays would just "hum", and the lights would do nothing.
so just for grins, a pair of 1157 sockets were wired into the rear light harness in series with the caddy tail lights, and now the lights work as they should !
it seems there wasn't enough draw through the relays to trigger the flashers used in the turn signal and 4 way circuits through the original turn signal switch.
adding the extra 1157 bulbs in the tail light circuit[s] brought enough draw to allow the turn signals to work correctly, as well as the brake lights. [even though conventional wisdom would say using the three 1157 bulbs on each rear light circuit should be enough draw to trigger the flasher]
i have never ran into this before, but am tossing this out there for others to learn from, if having troubles in this area.
there are no issues with excess heat in either the tail light wiring, or the relay wiring.
he is going to mount these extra bulbs and sockets behind the upholstery side panels in the trunk, close to the 1/4 panels on the rear of the wheel tubs.
i couldn't believe how this problem needed to be fixed, but i wrote it down for future use.
beer
Posted By: cdwmotorsports

Re: Trailer wiring - 04/20/24 11:58 PM

Originally Posted by moparx
just went through a similar situation with my buddy's 54 chevy custom.
it is using 6, 59 cadillac bullet tail lights, [three on each side, frenched into the fenders.]
as he is using the original 54 turn signal switch and wires, he added relays at the tail lights because he figured the multiple tail lights would be an excessive load on the original turn signal and brake light switches.
adding a relay to each bank of rear lights, every imaginal wiring combination of the relays would not make the rear lights function as they should. he would get brake lights on one side only, turn signals that would work one side or the other, but not both, or act as 4 ways, and other goofy combinations of both side rear lights.
i investigated his wiring, and it "seemed" the relays were wired correctly, and i even tried a couple of different ways to wire the relays, including using the ground to activate them. nothing worked. these were good quality bosch OEM relays.
sometimes, the relays would just "hum", and the lights would do nothing.
so just for grins, a pair of 1157 sockets were wired into the rear light harness in series with the caddy tail lights, and now the lights work as they should !
it seems there wasn't enough draw through the relays to trigger the flashers used in the turn signal and 4 way circuits through the original turn signal switch.
adding the extra 1157 bulbs in the tail light circuit[s] brought enough draw to allow the turn signals to work correctly, as well as the brake lights. [even though conventional wisdom would say using the three 1157 bulbs on each rear light circuit should be enough draw to trigger the flasher]
i have never ran into this before, but am tossing this out there for others to learn from, if having troubles in this area.
there are no issues with excess heat in either the tail light wiring, or the relay wiring.
he is going to mount these extra bulbs and sockets behind the upholstery side panels in the trunk, close to the 1/4 panels on the rear of the wheel tubs.
i couldn't believe how this problem needed to be fixed, but i wrote it down for future use.
beer


MoparX that is an interesting problem? Are his taillights LED?
Posted By: stumpy

Re: Trailer wiring - 04/21/24 02:00 AM

Did you try an electronic flasher to get the caddy turn lights flashinh correctly. https://www.google.com/search?q=ele...CALACAQ&sourceid=chrome&ie=UTF-8
Posted By: moparx

Re: Trailer wiring - 04/21/24 04:58 PM

the lights are just ordinary 1157 bulbs, not LED's, and we also tried a couple of electronic flashers as well as several different styles of regular flashers of different manufacturers in both standard and heavy duty units.
we are both glad the lights are working now as they are supposed to, and we both are not completely bald from pulling all our hair out...........
beer
Posted By: CMcAllister

Re: Trailer wiring - 04/21/24 05:52 PM

Run a relay for the running lights. Pick up the load from the battery or a battery junction. Use the running light circuit to turn the relay on. Mount it right by the battery and run a 10ga wire to the trailer plug.Takes that load off the switch.

I burned up probably 4 switches in my old dually before doing that.
Posted By: *unknown_user*

Re: Trailer wiring - 04/22/24 01:46 AM

No need to piece this together.

Tekonsha trailer wiring

I use the direct fit version of this box (plugs into the existing light harness without the sensing feature of this universal one) on my daily, works great.
Posted By: cdwmotorsports

Re: Trailer wiring - 04/23/24 03:13 AM

Originally Posted by *unknown_user*
No need to piece this together.

Tekonsha trailer wiring

I use the direct fit version of this box (plugs into the existing light harness without the sensing feature of this universal one) on my daily, works great.


Bosch brand relays are $4.99 a piece, I'm more than capable of handling this task. I'm not spending $170 on something I'll have less than $50 in and if a part of it goes bad I don't have to spend $170 to fix it.
Posted By: cdwmotorsports

Re: Trailer wiring - 04/30/24 02:30 PM

Alright so for those doing this on an A-body I had the following "problems" the 52 year old flashers won't work so don't try. Go get electronic flashers before starting. Aside from that i had no problems from the car side of things. I did forget to wire in the trailer plug and had to go back and do that again but that's on me. I'll post a couple pics and videos later.

Also running lights are black, DS turn is green and PS turn is brown.
Posted By: cdwmotorsports

Re: Trailer wiring - 05/01/24 03:11 AM

Alright all well the electronic flasher didn't solve the no rear hazards issue. Does anyone know if there is a sperate wire for hazards on the 72 A-body?
Posted By: Cab_Burge

Re: Trailer wiring - 05/01/24 05:50 AM

Check the steering column wiring harness and that switch scope twocents
Posted By: cdwmotorsports

Re: Trailer wiring - 05/01/24 04:02 PM

Originally Posted by Cab_Burge
Check the steering column wiring harness and that switch scope twocents


Ok thanks.
Posted By: cdwmotorsports

Re: Trailer wiring - 05/03/24 01:22 AM

Originally Posted by Cab_Burge
Check the steering column wiring harness and that switch scope twocents


Fun fact if you wiggle the hazard switch that hasn’t been used in who knows how long the rear hazards will work.
Posted By: moparx

Re: Trailer wiring - 05/03/24 02:55 PM

Originally Posted by cdwmotorsports
Originally Posted by Cab_Burge
Check the steering column wiring harness and that switch scope twocents


Fun fact if you wiggle the hazard switch that hasn’t been used in who knows how long the rear hazards will work.




by rear hazards, do you mean on the car or trailer, or both ?
how many connections/connector points have you checked, and what were the results ? [i may have missed some you may have posted]
perseverance will solve a problem every time, even though you will, or may not, have any hair left on the top of your head. [like me. biggrin]
beer
Posted By: cdwmotorsports

Re: Trailer wiring - 05/16/24 02:18 AM

Originally Posted by moparx
Originally Posted by cdwmotorsports
Originally Posted by Cab_Burge
Check the steering column wiring harness and that switch scope twocents


Fun fact if you wiggle the hazard switch that hasn’t been used in who knows how long the rear hazards will work.




by rear hazards, do you mean on the car or trailer, or both ?
how many connections/connector points have you checked, and what were the results ? [i may have missed some you may have posted]
perseverance will solve a problem every time, even though you will, or may not, have any hair left on the top of your head. [like me. biggrin]
beer


Well with the way I have it wired it was both the car and the trailer. I wiggled the hazard switch around and they started working so my presumption is the switch had/has a bit of corrosion in it.
Posted By: Cab_Burge

Re: Trailer wiring - 05/16/24 05:44 AM

Originally Posted by cdwmotorsports
Originally Posted by moparx
Originally Posted by cdwmotorsports
Originally Posted by Cab_Burge
Check the steering column wiring harness and that switch scope twocents


Fun fact if you wiggle the hazard switch that hasn’t been used in who knows how long the rear hazards will work.




by rear hazards, do you mean on the car or trailer, or both ?
how many connections/connector points have you checked, and what were the results ? [i may have missed some you may have posted]
perseverance will solve a problem every time, even though you will, or may not, have any hair left on the top of your head. [like me. biggrin]
beer


Well with the way I have it wired it was both the car and the trailer. I wiggled the hazard switch around and they started working so my presumption is the switch had/has a bit of corrosion in it.
iagreeup bow
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