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Manual Steering Box adjustment

Posted By: scrag

Manual Steering Box adjustment - 06/04/14 10:16 PM

I have a manual steering box and was wondering about adjusting it and which direction does what? Thanks
Posted By: stumpy

Re: Manual Steering Box adjustment - 06/04/14 10:32 PM

After loosening the nut the adjustment screw is in for less slack out for more. It takes very little adjustment to make a big difference in steering. Too tight and the steering wheel won't come back to center without effort. Too loose and you will wander down the road.
Posted By: RapidRobert

Re: Manual Steering Box adjustment - 06/05/14 01:06 AM

Get the box in the exact center of its' lock to lock travel. Set the worm gear preload which is the top slotted bolt with the locknut (need more info on that procedure & CW "down" increases the preload). then loosen the big nut on the horizontle sector shaft which is the splined nub on the rear side of the box. I believe on that you grab the coupler/st col shaft & rotate it back & forth slightly and tighten the big nut CW till the play is just zero but confirm on that. EDIT I'll see if I can find my notes on this
Posted By: scrag

Re: Manual Steering Box adjustment - 06/05/14 10:47 PM

Thanks - if you could that would be great. Want to make sure before I attempt anything.
Posted By: 5spdcuda

Re: Manual Steering Box adjustment - 06/05/14 11:35 PM

While this adjustment can be done with the box mounted in the car, ideally it should be done out of the car and mounted securely on your workbench. It will also be a lot easier. Start by loosening the locknut on the sector shaft and back the sector shaft adjuster off about 1/2 a turn. This will help prevent friction from the sector shaft/worm gear interface from affecting the worm gear adjustment which we will do next. Now loosen the large lock nut at the back of the steering gear. You may need a pipe wrench for this as it's a pretty large nut. Once you've loosened the lock nut turn the worm gear by hand using the splined end that goes into the steering shaft coupler. If it has any end play [ pull & push it back and forth ] turn the large adjuster that screws into the body of the steering gear clockwise. You may wish to loosen it first so you can tell what a little end play feels like. In any case what we want is zero end play plus a SLIGHT amount of preload. You can use a drift punch in one of the holes in the adjuster to tighten or loosen it. Now tighten the large lock nut. Next we need to find the center [ high point ] of travel. Turn the worm gear by hand [ either direction is fine ] to the limit of travel. Now go the opposite direction and count how many turns it takes to the opposite stop. A standard gear will be close to SIX turns [ ugh ]. Once you've done this go back exactly 1/2 the distance. This is the center point. Now tighten the sector shaft until there is no longer any free play. It would be best if you can hold the worm gear securely with one hand and use the pitman arm on the sector shaft with the other hand to check for free play. Again what we want is zero free play with just a touch of preload. Now tighten the sector shaft lock nut and you're good to go. This may sound complicated, but it's actually fairly simple. Good luck.
Posted By: TJP

Re: Manual Steering Box adjustment - 06/06/14 04:07 AM

Quote:

While this adjustment can be done with the box mounted in the car, ideally it should be done out of the car and mounted securely on your workbench. It will also be a lot easier. Start by loosening the locknut on the sector shaft and back the sector shaft adjuster off about 1/2 a turn. This will help prevent friction from the sector shaft/worm gear interface from affecting the worm gear adjustment which we will do next. Now loosen the large lock nut at the back of the steering gear. You may need a pipe wrench for this as it's a pretty large nut. Once you've loosened the lock nut turn the worm gear by hand using the splined end that goes into the steering shaft coupler. If it has any end play [ pull & push it back and forth ] turn the large adjuster that screws into the body of the steering gear clockwise. You may wish to loosen it first so you can tell what a little end play feels like. In any case what we want is zero end play plus a SLIGHT amount of preload. You can use a drift punch in one of the holes in the adjuster to tighten or loosen it. Now tighten the large lock nut. Next we need to find the center [ high point ] of travel. Turn the worm gear by hand [ either direction is fine ] to the limit of travel. Now go the opposite direction and count how many turns it takes to the opposite stop. A standard gear will be close to SIX turns [ ugh ]. Once you've done this go back exactly 1/2 the distance. This is the center point. Now tighten the sector shaft until there is no longer any free play. It would be best if you can hold the worm gear securely with one hand and use the pitman arm on the sector shaft with the other hand to check for free play. Again what we want is zero free play with just a touch of preload. Now tighten the sector shaft lock nut and you're good to go. This may sound complicated, but it's actually fairly simple. Good luck.






Sector first, worm second.
Any binding or irregular feeling while doing the adjustments usually indicates the need for bearings or gears. use common sense and you'll be fine
Posted By: Stanton

Re: Manual Steering Box adjustment - 06/06/14 06:03 AM

What about the fancy torque gauge they use in the fsm ?!?!?
Posted By: 5spdcuda

Re: Manual Steering Box adjustment - 06/06/14 03:34 PM

As is so often the case there is the theoretically correct way to do something and then there is the more practical way used by most people or shops. More to the point, the torques are quite low and just the grease can throw off the readings you would see on a gauge. It is true that some experience in how it should feel is important. Sometimes an educated/experienced touch is the best gauge. If the work is done as described you will have a smooth, slop free and long lasting steering gear. As for lube,if the steering gear is going to be close to headers I have found high temp wheel bearing grease to work well.
Posted By: Stanton

Re: Manual Steering Box adjustment - 06/07/14 04:26 AM

Back in the early 80`s I knew a guy who built a Superbee to run in the Cannonball Baker Sea to Shining Sea Memorial Race, better known as the Gunball Rallye. If I remember correctly it was the last year it was an actual race. Anyhow, he rebuilt his manual steering box and filled it with ATF. Less resistance than grease !!!
Posted By: scrag

Re: Manual Steering Box adjustment - 06/08/14 12:10 AM

Thanks for the responses.....proves the value of asking first on this forum in particular! Now to copy the info and print it into my reference note book...
Posted By: Stanton

Re: Manual Steering Box adjustment - 06/08/14 03:38 AM

Yup, that's what I did !!! Sure glad I didn't rebuild the box two months ago like I had intended !!!
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