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Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997975
05/31/11 09:21 AM
05/31/11 09:21 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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picture of headers from side:

6659174-1-Headers-31.jpg (138 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997976
05/31/11 09:24 AM
05/31/11 09:24 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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good ground clearance, headers are tight. very happy with the headers despite the modifications required to fit & the ceramic coating is a bit "B" grade but I am jet-hot-coating the whole system on final assembly anyway

6659181-1-Headers-36.jpg (104 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997977
05/31/11 09:28 AM
05/31/11 09:28 AM
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Posts: 1,212
QLD Australia
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to the mid-section.
made our own x-pipe and all pipes for that matter, using mandrel bends, collectors are 4 inch down to 3 inch into Magnaflow mufflers.

There will be 4 mufflers....

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997978
05/31/11 09:30 AM
05/31/11 09:30 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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x-pipe:

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997979
05/31/11 09:31 AM
05/31/11 09:31 AM
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Posts: 1,212
QLD Australia
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another, x-pipe, front part of system:

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997980
05/31/11 09:34 AM
05/31/11 09:34 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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these are the v-clamps i used. they're a great part. stainless v-rings welded to pipe & clamped with an inverted v-clamp. this meant the system could be constructed in sections. easier later if i need to replace any individual part; .. big pipes

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997981
05/31/11 09:36 AM
05/31/11 09:36 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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....& toward the rear:

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997982
05/31/11 09:42 AM
05/31/11 09:42 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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fabricating the exhaust system was a major.
a HUGE job.
the TTI's are great, but given the tight clearances it's hard to expect they will fit out of the box. then getting 3 inch pipes down the car, with enough ground clearance considering the car is lowered 2 inches (a "true" 2in), was a challenge.
all before trying to get 3inch pipes over the diff, which the next pic;s show how we did it. HUGE job, but it turned out great...

(still many more pics to come..!)

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997983
05/31/11 04:15 PM
05/31/11 04:15 PM
Joined: Jan 2003
Posts: 549
ohio
70shaker6pk Offline
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ohio
Very nice, great work!

Re: My 68 Hemi Charger Project -a little different [Re: 70shaker6pk] #997984
06/01/11 09:16 AM
06/01/11 09:16 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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QLD Australia
thanks Pete. been hard work, years and $$.

Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997985
06/01/11 09:17 AM
06/01/11 09:17 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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Now, getting 3 inch pipes (mandrel bends) over the diff meant making a new axle-hump. Just simply not enough room.

6661021-3-Axle-0.jpg (117 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997986
06/01/11 09:19 AM
06/01/11 09:19 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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So we made sections with the same v-clamps:

Note: all pipes will be jet-hot-coated (ceramic) at final assembly.

6661025-3-Axle-1.JPG (88 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997987
06/01/11 09:21 AM
06/01/11 09:21 AM
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QLD Australia
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with the new axle-hump we fabricated enough room to put extra's underneath, such as fuel tank vent charcoal canister and output in-line filter (more later). New hump retains provisions for rear seat-belt anchor too:

6661027-3-Axle-2.jpg (111 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997988
06/01/11 09:22 AM
06/01/11 09:22 AM
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Posts: 1,212
QLD Australia
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with the rear seat frame installed (slight mods to clear widened wheel wells): looks a bit scruffy but only a trial fit.:

6661038-3-Axle-3.jpg (110 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997989
06/01/11 09:24 AM
06/01/11 09:24 AM
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Posts: 1,212
QLD Australia
Keith Black® Offline OP
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looking forward where the mid-section ends and goes over the diff:

6661044-3-Axle-4.jpg (95 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997990
06/01/11 09:25 AM
06/01/11 09:25 AM
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Posts: 1,212
QLD Australia
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front, from rear axle:

6661047-3-Axle-5.JPG (76 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997991
06/01/11 09:29 AM
06/01/11 09:29 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline OP
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with the extra space created by removing the leaf springs, and going for the look I wanted, I put the second muffler (3 inch magnaflows), up into the lower quarter, pic 1:

6661056-4-Tailpipe-1.JPG (110 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997992
06/01/11 09:30 AM
06/01/11 09:30 AM
Joined: Jun 2009
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QLD Australia
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they fit really well,:

6661058-4-Tailpipe-2.jpg (101 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997993
06/01/11 09:31 AM
06/01/11 09:31 AM
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Posts: 1,212
QLD Australia
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..almost designed for 'em:

6661060-4-Tailpipe-5.jpg (87 downloads)
Re: My 68 Hemi Charger Project -a little different [Re: Keith Black®] #997994
06/01/11 09:32 AM
06/01/11 09:32 AM
Joined: Jun 2009
Posts: 1,212
QLD Australia
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whole system installed:

6661062-4-Tailpipe-8.jpg (103 downloads)
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