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Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834263
10/26/10 09:40 AM
10/26/10 09:40 AM
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It's a dry heat
gtx6970 Offline
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test fit in the firewall, engine compartment view
I epoxied 1/4-20 x 1.25" lag bolts to the interior plate to use as mounting studs in the firewalls original non-a/c heater blower mounting holes.

6269444-DSC00117.JPG (263 downloads)
Last edited by gtx6970; 10/26/10 09:42 AM.
Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834264
10/26/10 09:47 AM
10/26/10 09:47 AM
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In this picture, I have marked the locations of where Vintage Air wants to drill thru the firewall to cowl seam.

6269449-DSC00119.JPG (270 downloads)
Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834265
10/26/10 09:52 AM
10/26/10 09:52 AM
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Instructions , also suggest to drill holes in the cowl to secure the inerior bracket as well.
In this picture you can see the fabbed up bracket I made to secure it to a 1/4-20 stud on the firewall/cowl. The box is all mounted and extremely secure

6269454-DSC00122.JPG (271 downloads)
Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834266
10/26/10 09:52 AM
10/26/10 09:52 AM
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closeup

6269455-DSC00123.JPG (315 downloads)
Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834267
10/26/10 09:59 AM
10/26/10 09:59 AM
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and with the deroster vents and plumbing in place

6269471-DSC00124.JPG (258 downloads)
Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834268
10/26/10 12:02 PM
10/26/10 12:02 PM
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Awesome Bill

Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834269
10/26/10 12:02 PM
10/26/10 12:02 PM
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Excellent photo documentary Bill! Great job on avoiding drilling uneccessary holes in the car. It's much appreciated. I'm going to duplicate your efforts on my e-body this week.

Does the Vintageair unit not use the 3 bolts you epoxied around the stock heater mount at all instead relying exclusively on the other bolts they want the holes drilled in the cars firewall etc to mount it?

I'm finding I somewhat enjoy the challenge of adding performance accessories using the stock bolt holes etc to mount the brackets I make to install little goodies that "enhance" my ride's comfort, performance and reliability.

I see you used sound some kind of sound deadening/insulation mats in the car as recomended by Vintageair. I wrestled with the idea of using Dynamate in my car and finally decided to put some in where it can't be seen without looking up under the dash or pulling back the headliner or carpet etc. The benefits way outweight the pain it will be to potentially remove it some day....if ever. I supplemented the two bulk packs of Dynamate Extreme I used with rolls of double-side, foil-covered aircraft insulation for further heat, sound and vibration deadening that will one day potentially be easier to remove than the Dynamat etc. My buddy did his car and swears it made a huge improvement in driver comfort compared to stock.


1970 Plymouth 'Cuda #'s 440-6(block in storage)currently 493" 6 pack, Shaker, 5 speed Passon, 4.10's
1968 Plymouth Barracuda Convertible 408 Magnum EFI with 4 speed automatic overdrive, 3800 stall lock-up converter and 4.30's (closest thing to an automatic 5 speed going)
Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: jbc426] #834270
10/26/10 12:21 PM
10/26/10 12:21 PM
Joined: Jun 2003
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Quote:

Does the Vintageair unit not use the 3 bolts you epoxied around the stock heater mount at all instead relying exclusively on the other bolts they want the holes drilled in the cars firewall etc to mount it?





No,
The only thing they use the original holes for is plastic push pins to mount the bulkhead plate to the engine compartment side of the firewall.
My customer wanted no part in drilling extra holes in the car unless absolutly neccassary.

I was going to use Dynamat,,,,but on a friends recomemdation. I went with a similar product from fatmat. It's the heavier .080" thick stuff called rattle trap

Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834271
10/26/10 12:56 PM
10/26/10 12:56 PM
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Quote:

Quote:

Does the Vintageair unit not use the 3 bolts you epoxied around the stock heater mount at all instead relying exclusively on the other bolts they want the holes drilled in the cars firewall etc to mount it?





No,
The only thing they use the original holes for is plastic push pins to mount the bulkhead plate to the engine compartment side of the firewall.
My customer wanted no part in drilling extra holes in the car unless absolutly neccassary.

I was going to use Dynamat,,,,but on a friends recomemdation. I went with a similar product from fatmat. It's the heavier .080" thick stuff called rattle trap




Thanks for the info! Yah, FatMat is high quality. I found that Amazon dotcom sells all that kind of stuff for a fraction of what anyone else does AND they often offer free shipping. That alone saved me a bundle.

If you ever have a need, here's the link to the other type of insulation I'm using under the carpets, behind the headliner and door-panels. Cut it to shape and seal the seams with that silver foil tape. I cocooned the whole interior with it after using the Dynamat. It's easy to remove if need be. I found it after a lot of searching. It's easy to install and the price is great compared to anything else available out there. The 1/2 thick stuff will only fit in the headliner and on the floors. It's too thick for anywhere else, but the single layer stuff is perfect for behind the door panels, rear package tray, and under the stock trunk mat(cut just undersize to keep it out of sight)

http://www.aircraftspruce.com/catalog/appages/insulator.php


1970 Plymouth 'Cuda #'s 440-6(block in storage)currently 493" 6 pack, Shaker, 5 speed Passon, 4.10's
1968 Plymouth Barracuda Convertible 408 Magnum EFI with 4 speed automatic overdrive, 3800 stall lock-up converter and 4.30's (closest thing to an automatic 5 speed going)
Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: gtx6970] #834272
10/26/10 01:39 PM
10/26/10 01:39 PM
Joined: Nov 2004
Posts: 7,647
Houston Texas
PAINT IT BLACK Offline OP
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Thanks for posting Bill. This is really going to help me and others. Btw please call me asap.

Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: PAINT IT BLACK] #834273
10/26/10 06:59 PM
10/26/10 06:59 PM
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Plainfield, Il.
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Bill, many thanks for the great bracket idea and photos on this install! I was under the dash of my '72 Cuda over the weekend, removing the original defrost ducting (what a pain to remove) and will soon be mounting the Vintage Air unit. Thanks to your hard work on figuring this out, it will make my life easier on doing the same without resorting to drilling unnecessary holes.

Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: gtx6970] #834274
03/04/11 10:05 AM
03/04/11 10:05 AM
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Update, I finally got some time to start on the AC. I appreciate the tips on modifying the Vintage Air kit so that I didn't need to drill unnecessary holes in my car.

I made mine a little different because I was using the locations for holes in the firewall that were intended for use on original AC cars for my fuel gauge isolator hose and my temp gauge line (had to cut one of the supplied brackets, drilled new holes, and notched the top side of my firewall plate). I also welded the new firewall studs from behind instead of epoxying them. But having a heads up saved me some time and probably resulted in a better quality install. It sure is handy having a welder and a plasma cutter!

ONE MORE QUESTION THOUGH... did you drill the hole in the firewall for the drain hose? I really don't want to do this, but if it has to be done, then it does. Got anymore bright ideas up your sleeve? Anyone?

6509425-DSC024752.jpg (243 downloads)
Re: Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: PAINT IT BLACK] #834275
03/04/11 10:06 AM
03/04/11 10:06 AM
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Houston Texas
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Backside

6509428-DSC024772.jpg (189 downloads)
Re: Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: PAINT IT BLACK] #834276
03/04/11 11:00 AM
03/04/11 11:00 AM
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Candler,NC / Myrtle Beach, SC
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Do you block off the opening for the fresh air vents in an original non air car when you use the Vintage Air system? I may use Vintage air in an A-body in the near future.

Re: Aftermarket AC in a non-air Cuda - firewall pics? [Re: cuda72] #834277
03/04/11 11:31 AM
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Make sure you read Vintage Air's recomendation to test the blower before you install it. I did follow their instruction and ran it about a minute or so on the garage floor. After installing it in the dash the blower motor failed after being run about 15 seconds. Maybe it was just a freak thing but it would be worth it to test it. Vintage did replace it but only after i sent it back and they tested it. They would not take my word for it.

Re: Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: JDMopar] #834278
03/04/11 11:37 AM
03/04/11 11:37 AM
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Houston Texas
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Quote:

Do you block off the opening for the fresh air vents in an original non air car when you use the Vintage Air system? I may use Vintage air in an A-body in the near future.




Yes, there is a plastic block off plate included in the kit.

Re: Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: PAINT IT BLACK] #834279
03/04/11 12:31 PM
03/04/11 12:31 PM
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Quote:


ONE MORE QUESTION THOUGH... did you drill the hole in the firewall for the drain hose? I really don't want to do this, but if it has to be done, then it does. Got anymore bright ideas up your sleeve? Anyone?




I broke down and drilled the hole. Make sure it aims the dripping water where you want it to go and not on the headers and such. I used a little elbow outside the firewall to aim mine away from the headers and down on the ground. I worried about the carpet and passengers feet pushing up and kinking the hose if it were off to one side or the other, so I drilled it straight in front of and down an inch from the evaporator's exit hole, and then used an elbow to aim it away from my headers.


1970 Plymouth 'Cuda #'s 440-6(block in storage)currently 493" 6 pack, Shaker, 5 speed Passon, 4.10's
1968 Plymouth Barracuda Convertible 408 Magnum EFI with 4 speed automatic overdrive, 3800 stall lock-up converter and 4.30's (closest thing to an automatic 5 speed going)
Re: Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: jbc426] #834280
03/04/11 12:35 PM
03/04/11 12:35 PM
Joined: Nov 2004
Posts: 7,647
Houston Texas
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Got a CHIP on my shoulder
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Bummer. I honestly hadn't thought of this aspect before now.

I can deal with the hole I guess since the car isn't special numbers-wise and it will likely stay like this for good.

What I'm more worried about is the potential mess it may cause in the engine bay. Guess I'll have to get creative with an elbow and plan a controlled evacuation route.

Re: Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: PAINT IT BLACK] #834281
03/04/11 12:45 PM
03/04/11 12:45 PM
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Posts: 21,442
It's a dry heat
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Due to lag time getting some parts for this car, it was back burnered for a while.

My plan was to install some kind of elbow or tube exiting thru the Vintage air supplied firewall plate if at all possibile.
Then install a factory E-body drain tube on the engine compartment side.


Re: Aftermarket AC in a non-air Cuda - THANKS BILL ALLPHIN [Re: gtx6970] #834282
03/04/11 12:50 PM
03/04/11 12:50 PM
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Houston Texas
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That won't work. The drain is lower than the plate and you'll be working against gravity.

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