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Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions #759418
07/27/10 01:45 PM
07/27/10 01:45 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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kz5rt2  Offline OP
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Detroit, MI
Well, I just completed an engine break on a new 440RB build. I am running comp extreme energy cam and lifters.

During the 45min ~2000rpm cam break-in using comp's cam break in additive, there was no clacking present. However, I now have ~300 miles on the engine and noticed the clacking is present . I know for a fact the rockers were zeroed.

I just pulled the valve cover off, It sounds as if the noise is coming from #1. I noticed the intake pushrod for #1 was loose! I have a ball and cup style pushrod and adjustable rockers. The ball/stem rocker adjustments were tight as can be. I re-zeroed the rockers and put it back together. The noise is quiter, but still present around 2k, it sounds fine at idle.

Does anybody have a suggestion on where to dig in?

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759419
07/27/10 02:01 PM
07/27/10 02:01 PM
Joined: Oct 2009
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Canada
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Dons Dart Offline
mopar
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Canada
Any chance it could be spark knock

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: Dons Dart] #759420
07/27/10 02:05 PM
07/27/10 02:05 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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Yeah, I can rule out spark knock, there was no clacking present during the break in, it's only recently I noticed the noise.

I did go through and re-verify the timing and is still set the same as before.

How would a collapsed lifter act/sound?

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759421
07/27/10 02:07 PM
07/27/10 02:07 PM
Joined: Nov 2005
Posts: 1,943
San Angelo, Texas, U.S.A.
1968RR Offline
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The high-lift extreme energy cams are notoriously noisy.


"When I'm in a slump, I comfort myself by saying if I believe in dinosaurs, then somewhere, they must be believing in me. And if they believe in me, then I can believe in me." - Mookie Wilson
Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: 1968RR] #759422
07/27/10 02:09 PM
07/27/10 02:09 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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Wouldn't I be hearing noise on both banks? Instead it's more noticeable on cylinder #1's location?

Last edited by kz5rt2; 07/27/10 02:10 PM.
Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759423
07/27/10 02:11 PM
07/27/10 02:11 PM
Joined: Mar 2003
Posts: 4,848
Memphis
HemiRick Offline
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Memphis
Did you look down into the motor and try to see the cam lobe in question? If not please do ASAP.


Take care,
Rick
68 Coronet R/T 440 & 68 Charger 528 Hemi,and 5 Challengers! 6 cyl, 318, 360, 383, 451
Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759424
07/27/10 02:15 PM
07/27/10 02:15 PM
Joined: Jan 2007
Posts: 1,444
NEW JERSEY
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dynamite Offline
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I just put in a hyd roller cam built by another company,and roller lifters have been very hard to get..I found comp cams had them at nearly twice the price,but was told by my builder he wouldn't want us to use them.Just said they were bad..

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: HemiRick] #759425
07/27/10 02:16 PM
07/27/10 02:16 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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Detroit, MI
I didn't look down the engine yet, was hoping not to have to tear back into it. I did a thorough break in procedure, changed oil following immediately and added the ZDDP additive.

How likely could this have wiped the cam out already? Especially after following Comps break-in?

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759426
07/27/10 02:19 PM
07/27/10 02:19 PM
Joined: Mar 2003
Posts: 4,848
Memphis
HemiRick Offline
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Memphis
If a lobe failed they fail immediately just about. 300 miles is plenty....You should be able see something looking down thru the holes in the heads.
You just need to see a small part of the surface of the lobe...


Take care,
Rick
68 Coronet R/T 440 & 68 Charger 528 Hemi,and 5 Challengers! 6 cyl, 318, 360, 383, 451
Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759427
07/27/10 02:25 PM
07/27/10 02:25 PM
Joined: Jan 2003
Posts: 75,095
A Banana Republic near you.
JohnRR Offline
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Quote:

Well, I just completed an engine break on a new 440RB build. I am running comp extreme energy cam and lifters.

During the 45min ~2000rpm cam break-in using comp's cam break in additive, there was no clacking present. However, I now have ~300 miles on the engine and noticed the clacking is present . I know for a fact the rockers were zeroed.

I just pulled the valve cover off, It sounds as if the noise is coming from #1. I noticed the intake pushrod for #1 was loose! I have a ball and cup style pushrod and adjustable rockers. The ball/stem rocker adjustments were tight as can be. I re-zeroed the rockers and put it back together. The noise is quiter, but still present around 2k, it sounds fine at idle.

Does anybody have a suggestion on where to dig in?




Is this a hyd or solid flat tappet cam ?

PULL THE INTAKE! I just went thru this with an XE268 but it started about 5 mins into break in, at 7 mins we pulled the plug and popped the covers, all seemed fine nothing loose. Pulled the intake and inspected all the lobes and you could see that #5 exh was starting to loose some of the surface of the lobe near the nose , the underside of the lifter showed faint marks as if the lifter rotation was stopping and starting .

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: JohnRR] #759428
07/27/10 02:29 PM
07/27/10 02:29 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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kz5rt2  Offline OP
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Detroit, MI
Quote:

Quote:

Well, I just completed an engine break on a new 440RB build. I am running comp extreme energy cam and lifters.

During the 45min ~2000rpm cam break-in using comp's cam break in additive, there was no clacking present. However, I now have ~300 miles on the engine and noticed the clacking is present . I know for a fact the rockers were zeroed.

I just pulled the valve cover off, It sounds as if the noise is coming from #1. I noticed the intake pushrod for #1 was loose! I have a ball and cup style pushrod and adjustable rockers. The ball/stem rocker adjustments were tight as can be. I re-zeroed the rockers and put it back together. The noise is quiter, but still present around 2k, it sounds fine at idle.

Does anybody have a suggestion on where to dig in?




Is this a hyd or solid flat tappet cam ?

PULL THE INTAKE! I just went thru this with an XE268 but it started about 5 mins into break in, at 7 mins we pulled the plug and popped the covers, all seemed fine nothing loose. Pulled the intake and inspected all the lobes and you could see that #5 exh was starting to loose some of the surface of the lobe near the nose , the underside of the lifter showed faint marks as if the lifter rotation was stopping and starting .




Hydraulic flat tappet.

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759429
07/27/10 02:33 PM
07/27/10 02:33 PM
Joined: Jan 2003
Posts: 75,095
A Banana Republic near you.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 75,095
A Banana Republic near you.
Quote:

Quote:

Quote:

Well, I just completed an engine break on a new 440RB build. I am running comp extreme energy cam and lifters.

During the 45min ~2000rpm cam break-in using comp's cam break in additive, there was no clacking present. However, I now have ~300 miles on the engine and noticed the clacking is present . I know for a fact the rockers were zeroed.

I just pulled the valve cover off, It sounds as if the noise is coming from #1. I noticed the intake pushrod for #1 was loose! I have a ball and cup style pushrod and adjustable rockers. The ball/stem rocker adjustments were tight as can be. I re-zeroed the rockers and put it back together. The noise is quiter, but still present around 2k, it sounds fine at idle.

Does anybody have a suggestion on where to dig in?




Is this a hyd or solid flat tappet cam ?

PULL THE INTAKE! I just went thru this with an XE268 but it started about 5 mins into break in, at 7 mins we pulled the plug and popped the covers, all seemed fine nothing loose. Pulled the intake and inspected all the lobes and you could see that #5 exh was starting to loose some of the surface of the lobe near the nose , the underside of the lifter showed faint marks as if the lifter rotation was stopping and starting .




Hydraulic flat tappet.




Expand on "I re-zeroed the rockers" please.

Either way don't run it till you inspect all the lobes , What cam is it , is it a stock off the shelf grind?

Did you, or whomever assembled the engine, assemble the valvetrain and rotate the engine over make sure you had good and complete lifter rotation before starting the break in ?

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: JohnRR] #759430
07/27/10 02:39 PM
07/27/10 02:39 PM
Joined: Mar 2007
Posts: 3,287
West Coast, USA
jbc426 Offline
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You may have the wrong length pushrods if the adjusters are bottomed out. Are you preloading the the lifter plunger at all? Most hydraulic lifters require a pretty exact preload, which is significantly more preload than just zero clearance of the rocker assembly. How much preload are you running on the lifter plunger?

Big block Mopars are good in that you can use a lifter pulling tool (if you're running stock heads) to extract the lifters and get a clear view of the lobes without pulling the intake. Back in the day, we used them when swapping cams in a few hours with the engine in the car. Had to pull the radiator etc, but not the intake. It saves some time.

I have 2 different styles of the tool. One is a light simple tool, the other is heavy duty for pulling stubborn lifters on old engines with varnish build-up.


1970 Plymouth 'Cuda #'s 440-6(block in storage)currently 493" 6 pack, Shaker, 5 speed Passon, 4.10's
1968 Plymouth Barracuda Convertible 408 Magnum EFI with 4 speed automatic overdrive, 3800 stall lock-up converter and 4.30's (closest thing to an automatic 5 speed going)
Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: jbc426] #759431
07/27/10 02:53 PM
07/27/10 02:53 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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kz5rt2  Offline OP
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Quote:

You may have the wrong length pushrods if the adjusters are bottomed out. Are you preloading the the lifter plunger at all? Most hydraulic lifters require a pretty exact preload, which is significantly more preload than just zero clearance of the rocker assembly. How much preload are you running on the lifter plunger?

Big block Mopars are good in that you can use a lifter pulling tool (if you're running stock heads) to extract the lifters and get a clear view of the lobes without pulling the intake. Back in the day, we used them when swapping cams in a few hours with the engine in the car. Had to pull the radiator etc, but not the intake. It saves some time.

I have 2 different styles of the tool. One is a light simple tool, the other is heavy duty for pulling stubborn lifters on old engines with varnish build-up.




The adjustors were not bottom out. When I zeroed the lifter plunger, I turned in about another 1/4" turn. That is what I meant by zero.

I am running the Mopar Performance "452" aluminum head, will this tool/lifter removal procedure work with this head?

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759432
07/27/10 02:59 PM
07/27/10 02:59 PM
Joined: Jan 2003
Posts: 21,085
Niles , Ohio
T
therocks Offline
oh wait.but hey.lets see.oh yeah.
therocks  Offline
oh wait.but hey.lets see.oh yeah.
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Niles , Ohio
Its not that hard to pull the intake.How much did you have to adjust the rod after the miles?That and most hyd cams should have 1/2 turn after it hits the plunger.Id pull the intake if it was mine.Rocky


Chrysler Firepower
Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: therocks] #759433
07/27/10 03:14 PM
07/27/10 03:14 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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I'll be tearing into it this weekend, hopefully I'll have a good outcome for a conclusion to post.

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759434
07/27/10 04:51 PM
07/27/10 04:51 PM
Joined: Jan 2003
Posts: 75,095
A Banana Republic near you.
JohnRR Offline
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Quote:



I am running the Mopar Performance "452" aluminum head, will this tool/lifter removal procedure work with this head?




No , those are ebrocks and the pics I have seen show small pushrod tunnels , nothing like the open area on stock iron heads , plus it's very hard to get a good look at the cam that way.

DO NOT run it till you get a look inside .

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: kz5rt2] #759435
07/27/10 05:24 PM
07/27/10 05:24 PM
Joined: Feb 2009
Posts: 1,274
Ontario.Canada
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can.al Offline
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...there was a thread on comp Extreme energy cams not too long ago and most find these cams noisy.
i called comp tech and Aaron told me if i used an Extreme energy cam to expect it to sound like a dull sewing machine..
hopefully you're o.k.

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: dynamite] #759436
07/27/10 05:46 PM
07/27/10 05:46 PM
Joined: Mar 2004
Posts: 3,287
Dalton, MA
Slipknot440 Offline
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Quote:

I just put in a hyd roller cam built by another company,and roller lifters have been very hard to get..I found comp cams had them at nearly twice the price,but was told by my builder he wouldn't want us to use them.Just said they were bad..




i've got the comp cam (hyd roller), and had to junk the lifters, less than 400 miles on the engine and the lifters were starting screw up. My engine builder replaced them with some brand new ones from a different comapany for free

Re: Comp Lifter Noise/Clacking at 2k RPM Symptoms/Questions [Re: Slipknot440] #759437
08/03/10 01:19 PM
08/03/10 01:19 PM
Joined: Aug 2009
Posts: 121
Detroit, MI
kz5rt2 Offline OP
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-UPDATE-

I took the valve covers off over the weekend to replace the gaskets as they weren't sealing as well as trying to check out the lobes on the cam. I zeroed the pushrods and applied another 1/2 turn on the rocker adjustments as a friend was rotating the engine. After all that was done, I put on the new rubber/cork gaskets and started it up. The noise was worse than ever! The valve cover gasket walked in when I tightened down the bolts as well. So I tore them back off and I noticed the adjustments on the rockers were hitting the baffles. This must have been my noise I was hearing around 2k rpm and during transitions, not sure why this rpm range and not idle. I also took out the distributor to look at the front two lobes on the cam which appeared to be okay.

I beat the baffles down a bit, put the covers back on and it's quiet. I'll be monitoring it for now.

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