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Arrrrgh...car not firing!!!! #64240
05/26/08 09:05 PM
05/26/08 09:05 PM
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Well it's finally happened to me...the car will not turn over. This is on my first try from dropping the rebuilt motor in. It ran fine at the dyno now nothing.

To clarify the car will not turn the starter over in start.

I can jump the starter at the relay, but it will not run. So I think I may hve multiple issues.

Here is what i have tested with a test light:

RELAY:

1. Yellow starter wire from IGN pulled off of relay terminal and lights when grounded so...signal from key into relay okay

2. With brown wire pulled off of relay and yellow wire reconnected the brown terminal lights when grounded so...signal through relay to tranny N/S switch okay

3. Jumper installed from positive battery stud to yellow terminal on relay and brown terminal grounded with test lamp to try and fire car only lights light. This may indicate a relay problem?

4. Same as above with brown N/S wire reconnected...no start.

Other tests:

In run the blue wire in Ballast resistor gave light when grounded.

In start the + terminal/brown wire on the coil lit when grounded

In run the light blue w/ yellow tracer wire in the 5 pin ECU plug lit when grounded.

When jumped the car will turn over, but not run which tells me that I may also not have spark too....

I checked grounds in the car and out and sanded a few down...the battery is a brand new die hard Gold Group 34 with over 700 CCA. I swapped to a JY relay I had laying around. I even swapped ECU's...no changes.

Before the motor was pulled tha car ran like crap, but it would start and run now I have NOTHING! To say I am frustrated is an understatement. It's probably a good thing none of you guys were driving around my house today because you proabbly would have gotten an outrageaous deal on a nice looking 71 FC7 Bee with a new motor and trans!


'73 GK6 Challenger Rallye - 340 4-Speed
Re: Arrrrgh...car not firing!!!! [Re: 71383beep] #64241
05/26/08 09:10 PM
05/26/08 09:10 PM
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When you jumped it at the relay, you did have the ignition on, right. This guy I know forgot that... once...
I haven't looked at the wiring diagrams lately, but you should have voltage to two wires going to the ECU--the power to the ECU and the power coming through the coil. You say you have power to the coil +. It should feed through the coil to the - side and then to the ECU. The - side should flash when you crank it over.

Re: Arrrrgh...car not firing!!!! [Re: 71383beep] #64242
05/26/08 09:15 PM
05/26/08 09:15 PM
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Check the connector at the trans or ground the brown terminal directly temporarily. It sounds like a neutral safety switch problem.
Grounding the brown terminal using a test light won't allow enough current draw to energize the start relay. It needs a direct connection to ground.


I want to die like my Grampa, peacefully, in his sleep. Not screaming in terror like his passengers.
Re: Arrrrgh...car not firing!!!! [Re: 78D150CLUB] #64243
05/26/08 09:40 PM
05/26/08 09:40 PM

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I agree that this sounds like either a starter relay--you must ground the brown connection at the relay through a WIRE, not the light, to get it to work, then check the brown wire and down to the neutral safety.

Here's the thing that may be screwing you up for start----when you put the key in run, and manually jumper the starter relay to crank the engine, you are not receiving the coil resistor bypass for a hot spark in start--that's the job of the key, ign 2 contacts.

This means that you get a weak spark in this condition. One thing you can do is DURING CRANK, and remove soon after, Use a clip lead from the starter relay stud or other hot source---like the alternator stud--directly to the coil pos, or the coil side of the ballast.

Re: Arrrrgh...car not firing!!!! #64244
05/27/08 12:19 AM
05/27/08 12:19 AM
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Quote:

I agree that this sounds like either a starter relay--you must ground the brown connection at the relay through a WIRE, not the light, to get it to work, then check the brown wire and down to the neutral safety.

Here's the thing that may be screwing you up for start----when you put the key in run, and manually jumper the starter relay to crank the engine, you are not receiving the coil resistor bypass for a hot spark in start--that's the job of the key, ign 2 contacts.

This means that you get a weak spark in this condition. One thing you can do is DURING CRANK, and remove soon after, Use a clip lead from the starter relay stud or other hot source---like the alternator stud--directly to the coil pos, or the coil side of the ballast.




Good sugestions gentleman.

I had suspected that the test light was not giving me a good enough ground to fire the starter.

I was contemplating on making a temporary jumper with some 14 Ga wire and good clips to go from the terminal to the - battery terminal. This way i could isolate if it is the N/S or its wiring.

I recently put in a new N/S just to cover a base when i put the rebuilt tranny back in. I checked the position of the contact arm in the tranny and it appeared to be in line.

I will try a new starter relay later this week.

I guess my next question is to why won't it run when I jump the relay? I did not pull a plug or plug wire and test for spark...I just could sort of tell from the way it was turning over.

BTW...the key was in Run while jumping.

Last edited by 71383bee; 05/27/08 12:22 AM.

'73 GK6 Challenger Rallye - 340 4-Speed
Re: Arrrrgh...car not firing!!!! [Re: 71383beep] #64245
05/27/08 12:28 AM
05/27/08 12:28 AM

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Re-read above---when you jumper the relay with the key in "run" you don't get a hot spark--no resistor bybass.

Re: Arrrrgh...car not firing!!!! #64246
05/27/08 12:34 AM
05/27/08 12:34 AM
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Quote:

Re-read above---when you jumper the relay with the key in "run" you don't get a hot spark--no resistor bybass.




Okay I am a bit confused then...can you explain how the car runs then in the run position?

I was hoping that by jumping the starter with the key in the run posiion the car would at least fire up. Instead it would turn over but not fire.

How does the ignition 2 setup work then?


'73 GK6 Challenger Rallye - 340 4-Speed
Re: Arrrrgh...car not firing!!!! [Re: 71383beep] #64247
05/27/08 12:36 AM
05/27/08 12:36 AM

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ign. ballast resistor bypass runs off the starter relay.
ign. ballast resitor "run" feeds off the ign. switch.

Re: Arrrrgh...car not firing!!!! #64248
05/27/08 12:48 AM
05/27/08 12:48 AM
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Quote:

ign. ballast resistor bypass runs off the starter relay.
ign. ballast resitor "run" feeds off the ign. switch.




Good point.

I think I determined that though. From looking at the 71 FSM it looks like during start power is being fed from the batt post on the relay to the car whic in turn is sent through 2 wires...one is the yellow wire to the I terminal on the relay and the other is to the brown wire to the ballast resistor which inturn goes to the + side of the terminal. I test lighted both of these locations and they both lit during start.

During run I could get a light from the + side of te coil too, but it looked alot less bright. Could this indicate the stepped down voltage needed during run? I test lighted the negative side, but did not get the testor to light.

How can you test the coil to see if it is okay?


'73 GK6 Challenger Rallye - 340 4-Speed
Re: Arrrrgh...car not firing!!!! [Re: 71383beep] #64249
05/27/08 06:10 AM
05/27/08 06:10 AM
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Quote:

During run I could get a light from the + side of te coil too, but it looked alot less bright. Could this indicate the stepped down voltage needed during run? I test lighted the negative side, but did not get the testor to light.


The light should be less bright in run than start--that's the effect of the ballast resistor. The only time the - side of the coil shouldn't have voltage with the key in 'run' is when the ignition is firing. It's possible the distributor was sitting in that spot and that's normal. The other possibility is that the coil is bad. Bump the starter over and try it a few more times just to be sure. If you never get power on the - side, your coil is bad.

Re: Arrrrgh...car not firing!!!! #64250
05/27/08 10:48 AM
05/27/08 10:48 AM

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Quote:

ign. ballast resistor bypass runs off the starter relay.
ign. ballast resitor "run" feeds off the ign. switch.




Sorry, but NO it does not. The brown wire that goes to the coil positive side of the ballast only goes one place---back to the ign switch right through the firewall connector. It is "hot" in crank, and supplies hot battery for a hot spark during cranking. The starter relay has nothing to do with it.

Chevvies and Fords accomplish this feature right in the starter solenoid--that's why Chevvys have two small terminals on the solenoids on older cars--one terminal goes directly to the coil pos.

On Ford fender mount starter relays the second terminal works the same way.

Re: Arrrrgh...car not firing!!!!-UPDATE #64251
05/27/08 10:36 PM
05/27/08 10:36 PM
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Okay I jumpered the Brown terminal to ground which bypasses the N/S switch and it now starts with the key...I guess this means I have gone through the 3rd N/S switch in my time

Now I have to adress why it runs and sounds like crap...basically won't hold an idle, sounds like it leaks through the exhaust, and runs very rough...so far i found a vacum leak at the power booster...plugged it and it runs sort of better. It almost feels like not all 8 cylinders are there...I swear to god this car is going to kill me!

Anyways thank you all for helping me...it's nice to have a sane voice when your about ready to throw a wrench!


'73 GK6 Challenger Rallye - 340 4-Speed






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