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Broken exhaust stud questions #622021
02/23/10 06:52 PM
02/23/10 06:52 PM
Joined: Nov 2007
Posts: 449
DFW
6
68RRFlyer Offline OP
mopar
68RRFlyer  Offline OP
mopar
6

Joined: Nov 2007
Posts: 449
DFW
I'm curious as to what studs enter the water jackets of the heads. 68 Charger R/T, 440 original engine. I have two broken studs; Passenger side, third up from the rear and on the Driver's side: furthest aft stud. I was able to drill out the passenger side one, and may have to chase the threads with a tap to get out the remaining bolt shards, but the driver's side aft is not going well. On top of that, my bolt extractor snapped off and now that's preventing me from drilling it out straight. Problems, problems. These were luckily broken before I removed them, so it wasn't my fault. But still, I have to fix them. I'm worried about coolant leaking out of the studs. Does that passenger one enter the water jacket in the head? Does the driver's side one as well? What sealer do I use on the bolts? I heard Great Stuff was the sealer of choice but wanted to ask around. Thanks guys.

Cheers

Re: Broken exhaust stud questions [Re: 68RRFlyer] #622022
02/23/10 07:52 PM
02/23/10 07:52 PM
Joined: Aug 2003
Posts: 12,291
Kent, Wa
340SHORTY Offline
Truck Nut
340SHORTY  Offline
Truck Nut

Joined: Aug 2003
Posts: 12,291
Kent, Wa
on a BB they all go into the water jacket,,,, on a SB only the end ones are wet,,


I am truckless..
Re: Broken exhaust stud questions [Re: 340SHORTY] #622023
02/24/10 10:35 AM
02/24/10 10:35 AM
Joined: May 2003
Posts: 15,487
Florida
S
scratchnfotraction Offline
I Live Here
scratchnfotraction  Offline
I Live Here
S

Joined: May 2003
Posts: 15,487
Florida
broken ez out



all are wet on BB

good luck drilling

Re: Broken exhaust stud questions [Re: scratchnfotraction] #622024
02/25/10 12:49 AM
02/25/10 12:49 AM
Joined: Jun 2004
Posts: 3,319
Chicago Burbs
sthemi Offline
master
sthemi  Offline
master

Joined: Jun 2004
Posts: 3,319
Chicago Burbs
If you cant work the broken EZ out out of the head, you will need to pull the head and take it to a shop with an EDM machine to burn it out and then repair the damaged thresd.

Re: Broken exhaust stud questions [Re: 68RRFlyer] #622025
02/25/10 12:54 AM
02/25/10 12:54 AM
Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
R
RapidRobert Offline
Circle Track
RapidRobert  Offline
Circle Track
R

Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
heat up the broken bolt extractor w the hot wrench then zap it w a shot of oxygen. It'll fly out of there back at you so fast you'll think it was too easy


live every 24 hour block of time like it's your last day on earth
Re: Broken exhaust stud questions [Re: sthemi] #622026
02/25/10 01:18 AM
02/25/10 01:18 AM
Joined: Jan 2007
Posts: 10,124
A Red State
SNK-EYZ Offline
I Live Here
SNK-EYZ  Offline
I Live Here

Joined: Jan 2007
Posts: 10,124
A Red State
Quote:

If you cant work the broken EZ out out of the head, you will need to pull the head and take it to a shop with an EDM machine to burn it out and then repair the damaged thresd.






It sounds like the heads gonna have to come off.

It'll be alot easier to work on getting out the broken extractor with the head off and on a workbench.


Kayse can't keep up at all now. lol
Re: Broken exhaust stud questions [Re: sthemi] #622027
02/25/10 02:10 AM
02/25/10 02:10 AM
Joined: Jul 2008
Posts: 30,424
Florida STAYcation
dOc ! Offline
The village idiot's idiot
dOc !  Offline
The village idiot's idiot

Joined: Jul 2008
Posts: 30,424
Florida STAYcation
Quote:

If you cant work the broken EZ out out of the head, you will need to pull the head and take it to a shop with an EDM machine to burn it out and then repair the damaged thresd.





IF the guy doing the EDM process KNOWS what they are doing ... there is ZERO damage to the threads.

EDM is the best way to do this. And in case someone else is approaching the same situation ....USE a SQUARE EZ out.

Sears has them.

Re: Broken exhaust stud questions [Re: 68RRFlyer] #622028
02/25/10 09:33 AM
02/25/10 09:33 AM
Joined: Dec 2009
Posts: 1,023
pa.
D
dan9 Offline
super stock
dan9  Offline
super stock
D

Joined: Dec 2009
Posts: 1,023
pa.
I know the correct way is to remove the heads. I had the same problem once. I just took the exhaust manifold off and tapped it. I then put high heat epoxy in the hole and screwed a bolt into the manifold. Believe it or not the water leak stopped and i didn't have an exhaust leak. I know it wasn't proper but it worked for me.







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