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Exhaust stud removal ideas? #491358
10/08/09 08:38 AM
10/08/09 08:38 AM
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Southern Oregon
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toyotajeep Offline OP
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Southern Oregon
It is looking like I will need to remove the studs from my 440 to install it in my A body. I may not be able to get my headers on with the engine in the car.

Anyways, I need all the tricks and tips that you can come up with for removing the studs.

I have tried double nutting with no luck. I am thinking heat is the next step. For obvious reasons, I am not interested in breaking anything off etc.

Heat and a wet rag? Heat and squirt some lube?

Thanks, ROB


1989 Dodge Cummins & 1989 Dodge W-250
Re: Exhaust stud removal ideas? [Re: toyotajeep] #491359
10/08/09 08:48 AM
10/08/09 08:48 AM
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chicagoland,usa
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buildanother Offline
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I've had success lifting one side of engine at a time an inch or two so that the header can slip over the studs.

Re: Exhaust stud removal ideas? [Re: buildanother] #491360
10/08/09 09:16 AM
10/08/09 09:16 AM
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Southern Oregon
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toyotajeep Offline OP
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That was in a 440 A body with underchassis headers?

I would rather keep the studs since I like them better.

ROB


1989 Dodge Cummins & 1989 Dodge W-250
Re: Exhaust stud removal ideas? [Re: toyotajeep] #491361
10/08/09 09:57 AM
10/08/09 09:57 AM
Joined: Mar 2008
Posts: 5,746
Ontario, Canada
Dodgem Offline
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Ontario, Canada
Always go tighter first then try backing out machine shop showed me seems to work great??

Re: Exhaust stud removal ideas? [Re: Dodgem] #491362
10/08/09 10:07 AM
10/08/09 10:07 AM
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Posts: 15,487
Florida
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scratchnfotraction Offline
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Florida
get some spare heads first

just in case they are coming off and going to machine shop for drilling broke ones out

heat them up cherry red and sprays some PB Blaster to cool them some,it will wick it in there

worked for the last sb I did when they would not move..

good luck

Re: Exhaust stud removal ideas? [Re: Dodgem] #491363
10/08/09 10:08 AM
10/08/09 10:08 AM
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Lincoln Nebraska
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RapidRobert Offline
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Lincoln Nebraska
The hot wrench & squirt some lube. You need as much room as possible so nothing is damaged especially in the heat of battle in the tight confines of a big block A body. I also drop the center link & pull the steering col/box.


live every 24 hour block of time like it's your last day on earth
Re: Exhaust stud removal ideas? [Re: RapidRobert] #491364
10/08/09 11:05 AM
10/08/09 11:05 AM
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Posts: 21,079
Niles , Ohio
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therocks Offline
oh wait.but hey.lets see.oh yeah.
therocks  Offline
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Niles , Ohio
Get a stud remover.Spend 10 bucks and make the job easier.Ive also used bees wax to remove stubbourn bolts etc.Heat with torch and melt wax it draws in and most come out easy.Leave as many studs in if you can.Rocky


Chrysler Firepower
Re: Exhaust stud removal ideas? [Re: therocks] #491365
10/08/09 11:25 AM
10/08/09 11:25 AM
Joined: Apr 2003
Posts: 3,968
North Riverside IL & Lowell IN
GTXKen Offline
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Quote:

Get a stud remover.Spend 10 bucks and make the job easier.Ive also used bees wax to remove stubbourn bolts etc.Heat with torch and melt wax it draws in and most come out easy.Leave as many studs in if you can.Rocky




Stud remover is well worth the $

Re: Exhaust stud removal ideas? [Re: GTXKen] #491366
10/08/09 05:22 PM
10/08/09 05:22 PM
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Berwyn, IL
challenger70 Offline
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http://www.sears.com/shc/s/p_10153_12605_00904458000P

I had never heard of one, might have to check em out.

Re: Exhaust stud removal ideas? [Re: toyotajeep] #491367
10/08/09 06:13 PM
10/08/09 06:13 PM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
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Cincinnati, Ohio
A good stud remover cost more than 15 bucks and gives you way more leverage to remove the stud. I have used at least 3 different kinds with the collet stud remover being the best by far, naturally it cost the most. It can get in tighter places and most importanly, it doesn't damage the stud. When you screw together motors that are held together completely by studs except for the rods you use a good stud setter/remover. Good luck getting them out , the collet tool would do it without breaking them.

I've broke em too,(the tool) like the one in my picture. I don't think you can break the collet type tool, it has never let me down. These are all Snap-On.
BTW the cam type, the cheapest is just about useless IMO.

Many, many studs in these motors. yup those are windows, the motor has been ran many times since the repair and runs the same. Gotta love aluminum and KB


Re: Exhaust stud removal ideas? [Re: toyotajeep] #491368
10/08/09 07:08 PM
10/08/09 07:08 PM
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Posts: 4,318
Prospect, PA
BSB67 Offline
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Quote:

That was in a 440 A body with underchassis headers?

I would rather keep the studs since I like them better.

ROB




Not exactly, but in an original 383 A body with manual steering and small primary tubes. Probably not a good comparison either.

Re: Exhaust stud removal ideas? [Re: BSB67] #491369
10/08/09 07:30 PM
10/08/09 07:30 PM
Joined: Mar 2005
Posts: 1,373
Rancho Cucamonga, CA
D_C Offline
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Rancho Cucamonga, CA
Small/tiny Pipe Wrench and PB Blaster.



I own 3 1/2-inch and 5-inch long Rigid pipe wrenches, for just such bolt-removal situations.

I also have a Stud-Remover, like the one from Sears above, but if there is room, I use the tiny pipe wrench.


Re: Exhaust stud removal ideas? [Re: challenger70] #491370
10/08/09 08:07 PM
10/08/09 08:07 PM
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Santa Cruz, California
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Lefty Offline
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Quote:

http://www.sears.com/shc/s/p_10153_12605_00904458000P

I had never heard of one, might have to check em out.




Better read the reviews first...

Re: Exhaust stud removal ideas? [Re: toyotajeep] #491371
10/08/09 08:16 PM
10/08/09 08:16 PM
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Santa Cruz, California
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Lefty Offline
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I've had good luck mig welding a nut on after soaking overnight with penetrating oil. The heat (and current?) seems to break the rust bond and they real easy.

Re: Exhaust stud removal ideas? [Re: toyotajeep] #491372
10/08/09 08:46 PM
10/08/09 08:46 PM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
Not enough dumb comments...yet
Mr.Yuck  Offline
Not enough dumb comments...yet

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Posts: 24,562
Brookeville, Md
even w/ the engine jacked way up?


[IMG]http://i66.tinypic.com/pui5j.jpg[/IMG]
Coming soon!!!!
Re: Exhaust stud removal ideas? [Re: Lefty] #491373
10/08/09 08:47 PM
10/08/09 08:47 PM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
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Quote:

Quote:

http://www.sears.com/shc/s/p_10153_12605_00904458000P

I had never heard of one, might have to check em out.




Better read the reviews first...




I pointed that out in my post above, the cam type stud remover is pretty useless. And if it does get it out the stud is marred. Even with a Snap on brand cam stud tool.

As chessey as it sounds, yea I have used a small 5-6" pipe wrench too when I'm in a hurry and am not gonna reuse the stud.

Re: Exhaust stud removal ideas? [Re: toyotajeep] #491374
10/08/09 09:32 PM
10/08/09 09:32 PM
Joined: Aug 2005
Posts: 11,543
chicagoland,usa
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buildanother Offline
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Quote:

That was in a 440 A body with underchassis headers?

I would rather keep the studs since I like them better.

ROB




No, it was fenderwell headers on the A body, but it worked on some under chassis B bodies, and worth a shot to me.

Re: Exhaust stud removal ideas? [Re: buildanother] #491375
10/13/09 08:12 AM
10/13/09 08:12 AM
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Posts: 910
Southern Oregon
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toyotajeep Offline OP
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Southern Oregon
Just some information for anyone searching.

I ended up using the cam type of remover that I got at Shucks. They were the only place I could get to. You people are right, it does ruin the studs etc.

However it worked, and all studs are removed without incident.

Thanks for the tip. Onto the next issue.

ROB


1989 Dodge Cummins & 1989 Dodge W-250
Re: Exhaust stud removal ideas? [Re: toyotajeep] #491376
10/13/09 08:38 AM
10/13/09 08:38 AM
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Posts: 1,017
Ridley Park, Pa.
69MOPE Offline
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Do not reuse any studs that you heat to remove! They become brittle and tend to snap when thighting.

Re: Exhaust stud removal ideas? [Re: Lefty] #491377
10/13/09 09:07 AM
10/13/09 09:07 AM
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Wisconsin USA
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Bill MeLater Offline
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Wisconsin USA
Quote:

I've had good luck mig welding a nut on after soaking overnight with penetrating oil. The heat (and current?) seems to break the rust bond and they real easy.


Works every time...Impact helps too.







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