So who knows what about the nv4500
#3282052
01/11/25 11:44 AM
01/11/25 11:44 AM
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Joined: Jan 2008
Posts: 2,679 ILLINOIS
volaredon
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OP
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Joined: Jan 2008
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ILLINOIS
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As title says. I'm wanting to swap one into my latest truck project. 80s D 250. I want a stick, I want OD and I want to be able to pull a decent size camper (decent enough size to need the capacity of the 3/4 ton over a 1/2 ton) any other stick tranny that can bolt to a 360 magnum that will do these things? How about a getrag? I've never heard of a getrag behind the gas engine.
I'm wanting to know about interchangeability, difference between Chevy and Dodge version, are there different shifter locations relative to the case, and compared to say an NP 435, things like that. I have a Bell housing and flywheel coming from a 99 gas 360 that had this trans. My son has a lead on a trans but it came out of a (ugh) Chevy. I know there are certain years of the Chevy version that would bolt on a Dodge bell housing, and some that won't. What years or series of truck or anything else to dictate this I've heard of a problem with 5th gear retainer nut walking off the shaft, but that it's "just a dodge trans version" issue that the Chevy version doesn't have this problem? What's the difference between the transmission that makes this so? I've also heard that the gas version doesn't have this issue as much as the diesel ones? I do have a dodge input shaft here for one of those transmissions and supposedly another coming with that bell housing. That bell housing and flywheel is mine, just gotta go pick it up found on marketplace 2 States away it happens to have been listed in the same town a buddy of mile lives in.... Had him go get it for me ..
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Re: So who knows what about the nv4500
[Re: volaredon]
#3298273
04/01/25 04:39 PM
04/01/25 04:39 PM
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Joined: Dec 2009
Posts: 21,777 in a cattle trailer down by th...
Guitar Jones
Paddle faster! I hear banjo music!
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Paddle faster! I hear banjo music!
Joined: Dec 2009
Posts: 21,777
in a cattle trailer down by th...
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This is what I can tell you, there is no bell housing or clutch to mate the Getrag to a gas engine, parts availability is also limited so forget about that. The Chevy 4500 has a different input shaft and output shaft so really forget about that as well. The Dodge diesel version also has a different input and output from what you will need, so you sh!tcan that as well. As for the Dodge gas versions, you need a 97 and prior to get the speedo drive. 92 and maybe even early 93 Dodge gas versions ( I would have to look it up again) have a steeper first gear ratio, so again, parts availability is limited. What you really need for the conversion to go smoothly is a 94-97 gas NV4500 from a Dodge.
You will have to convert to a hydraulic clutch, I don't recall what year the trucks started with that, but if you don't have the large (approximately 2.5") rubber body plug inboard of the firewall electrical bulk head connector, you will have to move the bulkhead connector to the left to accommodate the clutch master cylinder. You will also need the hydraulic clutch pedal and master cylinder mounting bracket. You will probably need to drill the pedal/steering column brace for the bracket.
As for the tunnel, I don't know, although my truck is a 4x4 it uses a 2WD trans because it has a divorced transfer case, so it already had the large tunnel.
Now for the crossmember, your stock one won't work. If you can't find a crossmember and mount bracket from a 92-93 D truck that had a NV4500 in it the Holley Hemi conversion crossmember and mount is practically a bolt in. You will need to fabricate some upper frame supports for it though.
Oh and generally speaking it is only the diesel versions that have the 5th gear nut problem. Guys hear about them backing off and assume they all do it.
 
"The one that bathes in water changes clothes, the one that bathes in blood changes history."
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Re: So who knows what about the nv4500
[Re: Guitar Jones]
#3298386
04/02/25 09:13 AM
04/02/25 09:13 AM
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Joined: Jan 2008
Posts: 2,679 ILLINOIS
volaredon
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OP
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Joined: Jan 2008
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ILLINOIS
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I have (2) Dodge gas engine input shafts here in case I need to swap that out. One courtesy of Marketplace and the other came with the Bell housing and flywheel that I picked up over the weekend. I have a brand new hydraulic master and slave setup here. Have to check on my cab to see where the bulkhead pass thru is. Cab is newer than the frame it's going onto. I was thinking of putting an 833 OD in another truck I have and wanted these the Hydraulic clutch in there but going with something different in that 2nd truck, have pedals and hydraulic setup left over from that. This 2nd truck that I was gonna put the 833OD into I know I'd have had to move the bulkhead on that truck. I also have the bracket that the master portion mounts to within the cab. I should be set there. My son has been thru the 727 to NV 4500 swap in his ramcharger but that's 4wd and mine isn't so that'll be a little different. I can see a trip to the driveshaft shop regardless, so whatever the tail shaft is it is on the trans in getting. The kid is "buddies" with the diesel shop he's getting the trans from, and from having done his ramcharger he says the trans case to Bell housing bolt spacing is "what we need" (same as the trans he sourced for his swap) he did want to check that out before telling them we'd take it. I guess the diesel shop got it for one of their customers who then bailed on their truck... Of which I don't know what it was I'm hoping I can use my spare cross member as a start to build the cross member I'm gonna need, I'm a decent fabricator. As for 1st gear ratio that's not an issue because I don't expect to use it more than about 0.005% of the time, doing the swap more to get the OD 5th gear than any "granny low". The only thing I see using granny low for is possibly "spotting" my camper at less than walking speed anyway. Thanks for the info/ "heads up's" that's what I was hoping to gain by starting this thread and asking, I kinda knew some of what's been said but not having done the swap myself yet just hoping for some confirmation on what I thought I knew, reminders of what I've forgotten and lastly, any into I hadn't thought of/didn't know to even think about in the first place.
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