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Fuel atomization: Carb vs. EFI #2722175
12/06/19 11:21 PM
12/06/19 11:21 PM
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hemienvy Offline OP
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There are discussions about which is faster, which is easier, which is cheaper, which is.............etc, etc.

My question is: Which system will atomize the fuel better (I suspect EFI) ?

How can this be measured ? Two otherwise identical engines, one carb, one EFI, So which will produce the most power ?
Or alternately, if both engines can be adjusted to the same HP output at the same RPM, which engine will use the least fuel ?

Not sure if it's feasible (for us hotrodders) to measure unburned hydrocarbons, but that would indicate lack of fuel atomization.

Now, I read that carbs can be tuned run extremely efficiently in a certain RPM band, but likely not idle - to - peak RPM.

Of course, if the engine in question produces highest HP with a rich mixture, meaning there will be unburned hydrocarbons,
both carbs and EFI can do that, but which system can achieve that power level with a lower BSFC ?

Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722180
12/06/19 11:32 PM
12/06/19 11:32 PM
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I doubt anyone on here is going to know that answer to that. There might be a few OEM engineers who know although my guess is that there aren't very many engineers at the OEMs who have any experience with carbs. The last new car I owned that had a carb was a 1984 Honda. I think Honda switched to EFI in 1985 which is 35 years ago.

The best place to find an answer to that question these days would probably be NASCAR. They just switched to EFI a few years back so there are lots of engine builders who have experience with both carbs and EFI. Also, those guys have very sophisticated data logging systems so they probably know the BSFC of their engines to 5 or 6 decimal places.

My personal opinion is that it doesn't matter. Nobody on here is trying to build high mileage emission compliant cars. EFI and carbs make roughly the same power on the types of engines that we build.

Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722198
12/07/19 12:22 AM
12/07/19 12:22 AM
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Almost all the race motors we build get fuel injected and go across the dyno, they get broke-in with a carb and then get switched over to fuel injection, engines will almost always make more horsepower with a carb but usually overall driveablility and fuel control is better with fuel injection.

Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722206
12/07/19 12:37 AM
12/07/19 12:37 AM
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You know the answer already, it depends of course on the engine, EFI system and the tuner on the carbs work
You can make a carb really good if you have the time, tools, knowledge and know how on what and where to tune on the carb, same thing on EFI work
I learned that a good O2 wide ban system is a great aide on tuning all the circuits on carbs, not just the WOT results up
I like to see around 14.8 AFR or leaner on hot idle, 12.8 to 13.5 AFR on light accelerating part throttle cruise and as lean as possible(15.3+) on steady light throttle cruising RPM up
ls far as atomizing the fuel if you mounted the EFI injectors up high in the tunnel ram intake runners instead of down low at the manifold flange you might be pleasantly surprised on those results grin
I hear comments on fuel droplets falling out of the air in the manifold and I wonder what size hole that fuel is coming out of work shruggy

Last edited by Cab_Burge; 12/07/19 12:43 AM.

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Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722209
12/07/19 12:52 AM
12/07/19 12:52 AM
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hysteric Offline
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Originally Posted by hemienvy
There are discussions about which is faster, which is easier, which is cheaper, which is.............etc, etc.

My question is: Which system will atomize the fuel better (I suspect EFI) ?

How can this be measured ? Two otherwise identical engines, one carb, one EFI, So which will produce the most power ?
Or alternately, if both engines can be adjusted to the same HP output at the same RPM, which engine will use the least fuel ?

Not sure if it's feasible (for us hotrodders) to measure unburned hydrocarbons, but that would indicate lack of fuel atomization.

Now, I read that carbs can be tuned run extremely efficiently in a certain RPM band, but likely not idle - to - peak RPM.

Of course, if the engine in question produces highest HP with a rich mixture, meaning there will be unburned hydrocarbons,
both carbs and EFI can do that, but which system can achieve that power level with a lower BSFC ?



From my understanding when Bruce Robertson aka Shrinker was still alive and posting on the Motorsport Village Forum he stated that Carbs were better because there was a constant supply of atomized fuel in the plenum as soon as the valve opened this column would fill the chamber with a homogenized mixture. With injection the injector cycles on and off to limit the amount of fuel but in so doing there will be parts of the air column which wont be completely saturated with atomized fuel leading to pockets in the chamber that are leaner that other areas.

A 5 gas analyser would tell how well the mixture is being utilized.

Its all about the quality of the mixture.

Hope this helps.

Re: Fuel atomization: Carb vs. EFI [Re: hysteric] #2722215
12/07/19 01:34 AM
12/07/19 01:34 AM
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Originally Posted by hysteric
Originally Posted by hemienvy
There are discussions about which is faster, which is easier, which is cheaper, which is.............etc, etc.

My question is: Which system will atomize the fuel better (I suspect EFI) ?

How can this be measured ? Two otherwise identical engines, one carb, one EFI, So which will produce the most power ?
Or alternately, if both engines can be adjusted to the same HP output at the same RPM, which engine will use the least fuel ?

Not sure if it's feasible (for us hotrodders) to measure unburned hydrocarbons, but that would indicate lack of fuel atomization.

Now, I read that carbs can be tuned run extremely efficiently in a certain RPM band, but likely not idle - to - peak RPM.

Of course, if the engine in question produces highest HP with a rich mixture, meaning there will be unburned hydrocarbons,
both carbs and EFI can do that, but which system can achieve that power level with a lower BSFC ?



From my understanding when Bruce Robertson aka Shrinker was still alive and posting on the Motorsport Village Forum he stated that Carbs were better because there was a constant supply of atomized fuel in the plenum as soon as the valve opened this column would fill the chamber with a homogenized mixture. With injection the injector cycles on and off to limit the amount of fuel but in so doing there will be parts of the air column which wont be completely saturated with atomized fuel leading to pockets in the chamber that are leaner that other areas.

A 5 gas analyser would tell how well the mixture is being utilized.

Its all about the quality of the mixture.

Hope this helps.


And that is why they have this, takes the cam timing into account on WHEN the injector sprays fuel. this is my Hilborn sequential EFI on my Charger.

Screenshot (37).png

1968 Charger COLD A/C Hilborn EFI
512ci 9.7 compression, Stealth heads, 4.10 gear A518 ODtrans 4100lb,10.93 full street car trim
2020 T/A 392 Stock 11.79 @ 114.5

Re: Fuel atomization: Carb vs. EFI [Re: CSK] #2722216
12/07/19 01:43 AM
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Also with EFI I can run it leaner than when it had a carb at cruise rpms, without lean misfires

Last edited by csk; 12/07/19 01:45 AM.

1968 Charger COLD A/C Hilborn EFI
512ci 9.7 compression, Stealth heads, 4.10 gear A518 ODtrans 4100lb,10.93 full street car trim
2020 T/A 392 Stock 11.79 @ 114.5

Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722222
12/07/19 06:02 AM
12/07/19 06:02 AM
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Originally Posted by hemienvy


My question is: Which system will atomize the fuel better (I suspect EFI) ?




You would think carb given the time for fuel to move through a heated intake manifold,

but,

injection is now direct on some engines................... shruggy

The Factory must know something if they are moving the fuel closer to the piston. twocents

A Fellow I worked with once told me: " put a few ounces of fuel in a 45 gallon drum, shake it up, leave it in the sun for a week and then throw a match in it.

Heat and vapor seem to be the ticket to massive combustion.


Mo' Farts

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Re: Fuel atomization: Carb vs. EFI [Re: Grizzly] #2722223
12/07/19 06:23 AM
12/07/19 06:23 AM
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Purely atomization, carb.

Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722233
12/07/19 09:05 AM
12/07/19 09:05 AM
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I see no one understands the question.
Rather than cut-n-paste, read DV on "displaced charge factor" in any of his books.

Last edited by polyspheric; 12/07/19 09:09 PM.

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Re: Fuel atomization: Carb vs. EFI [Re: polyspheric] #2722252
12/07/19 11:11 AM
12/07/19 11:11 AM
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My thoughts, and I am no engine scientist lol. I think a carb vs THROTTLE BODY EFI the carb is better, fuel flows through it 100% of the time there is no pulsing of injectors to interrupt the stream of fuel.

I think IF port injection doesn't atomize better it at least allows better control of where the mixture goes, and with some EFI systems you can adjust that per cylinder.


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Re: Fuel atomization: Carb vs. EFI [Re: chargerbr549] #2722275
12/07/19 12:22 PM
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Originally Posted by chargerbr549
Almost all the race motors we build get fuel injected and go across the dyno, they get broke-in with a carb and then get switched over to fuel injection, engines will almost always make more horsepower with a carb but usually overall driveablility and fuel control is better with fuel injection.


Most of the EFI vs. Carb testing that I've done on the dyno shows that a carb has a slight power advantage at peak power, but generally gives up some power in the mid-range. This isn't always true but seems to be true about 80% of the time. I don't worry about it or pay much attention to it since the power difference is irrelevant for the customer. If we were building EMC type engines then we would explore it.

The couple of experts I've talked to say it has more to do with the intake design than anything else. The intake for dry air should be designed differently than a wet manifold. Most aftermarket EFI systems use wet manifolds for port injection just because that is what they already have tooled up. Eventually we might see the aftermarket start to design dry air intakes. Once that happens the power difference will swing the other way. The G3 Hemi guys are seeing this.

Re: Fuel atomization: Carb vs. EFI [Re: dthemi] #2722279
12/07/19 12:38 PM
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Originally Posted by dthemi
Purely atomization, carb.
Absolutely no doubt about this. Direct injection may change this but that's OEM only right now.

Re: Fuel atomization: Carb vs. EFI [Re: BobR] #2722295
12/07/19 01:47 PM
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hemienvy Offline OP
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I find this fascinating. My guess is that liquid under high pressure suddenly escaping to a much lower pressure
would vaporize much quicker. The liquid shearing across the injector orifice would be much more violent
than the shearing across a venturi booster.

Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722296
12/07/19 01:47 PM
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I would think that the Carb atomizes fuel better just by it's design of mixing air into the fuel stream. The Injector is shooting raw fuel into the air stream, although different injectors try to break up the fuel into a fine mist.
To be fair, in a test you would have to test the carb against a TBI EFI system (non-port injected) so both would have the same intake manifold distribution and timing.
With port EFI, each port can be adjusted for fuel and injector timing, so manifolds can also be designed differently. I think usually some type of tuned port length (or adjustable port length) single plane design as the is not the concern of port signal to the carb or fuel fall-out. I think the direct port injection allows higher cylinder pressures, but I think the fuel is not atomized very well. Good question to ask on the SAE blog?

Re: Fuel atomization: Carb vs. EFI [Re: hemienvy] #2722306
12/07/19 02:13 PM
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Originally Posted by hemienvy


Not sure if it's feasible (for us hotrodders) to measure unburned hydrocarbons, but that would indicate lack of fuel atomization.



Not sure I agree or if you can support your premise here, and is maybe a separate topic, seems there is a lot more at play in the process then strictly atomization, or that it can be determined by unburned carbons measurement alone. twocents


Reality check, that half the population is smarter then 50% of the people and it's a constantly contested fact.
Re: Fuel atomization: Carb vs. EFI [Re: hysteric] #2722310
12/07/19 02:29 PM
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Let's not forget the cooling effect of a "wet" manifold compared to hot incoming air prior to the injectors.............


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Re: Fuel atomization: Carb vs. EFI [Re: BobR] #2722380
12/07/19 06:50 PM
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Originally Posted by BobR
Originally Posted by dthemi
Purely atomization, carb.
Absolutely no doubt about this. Direct injection may change this but that's OEM only right now.


Direct injection gets you the benefit of in cylinder charge cooling, and should make more power than a carb, with the obvious tradeoff of complexity. Direct injection is out for racing applications... just not common at the 3000+ hp level you are playing with. Pretty much all F1rally/IMSA/enduro/whatever are using Bosch Motorsport DI fuel systems on them. You can also claw back atomization deficiencies with injector placement. Early F1 fuel injection had the injectors pretty much dead center, aimed straight into the individual throttle bodies.

A few OEM's have both port and DI fuel systems on them now, and that is done primarily because of soot production issues at high load. Newer emissions standards depending on the country have a standard for tailpipe soot, which led to the second fuel system.


Last edited by Blusmbl; 12/07/19 06:51 PM.

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Re: Fuel atomization: Carb vs. EFI [Re: Blusmbl] #2724320
12/15/19 09:37 PM
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In the aviation world, a carburetor in an engine running at constant rpm and power level (above the transition circuit power level) will make as much or more power than FI. The FI will have an advantage in varying levels of power and lower power levels because it is more adaptable than the idle circuit and intermediate circuits of a carburetor. Airplane carbs have variable mixture via an adjustable port for the main jet in the carb. 1935 technology at its finest.


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Re: Fuel atomization: Carb vs. EFI [Re: astjp2] #2724743
12/17/19 11:00 AM
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There are a lot of different (good) questions and answers being discussed......but to simply answer the OP's short Q -
Quote
My question is: Which system will atomize the fuel better (I suspect EFI) ?

The simple answer is...EFI. It's down to fuel pressure, and any injection system has higher fuel pressure than a carb. Modern Direct injection systems run at crazy pressure. The reason - better atomisation.

What you do with it after it gets atomised is part of the discussion here, but better atomisation - EFI every time.

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