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What would cause my starter to break? #262372
03/22/09 09:18 PM
03/22/09 09:18 PM
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So Cal
HealthServices Offline OP
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440 with a mini starter.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262373
03/22/09 09:21 PM
03/22/09 09:21 PM
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mopars4ever Offline
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made in china?

Re: What would cause my starter to break? [Re: mopars4ever] #262374
03/22/09 09:28 PM
03/22/09 09:28 PM
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Today? Who Knows?
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Stu had a similar failure last week, but the extra part bounced around the bellhousing some...

Re: What would cause my starter to break? [Re: mopars4ever] #262375
03/22/09 09:32 PM
03/22/09 09:32 PM
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So Cal
HealthServices Offline OP
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I thought they were all made in china

Just don't want the new one to break too.

I found his post. Funny how quickly the threads get pushed back.

Last edited by HealthServices; 03/22/09 09:52 PM.

Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262376
03/22/09 10:04 PM
03/22/09 10:04 PM
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landon1 Offline
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i had one do that....no idea what happened...took it back to the store and they weren't going to exchange me or even give me a core fee, but they did - i still had their original box

Re: What would cause my starter to break? [Re: landon1] #262377
03/22/09 10:08 PM
03/22/09 10:08 PM
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So Cal
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Was it a rebuilt one or a new one? How long had it been installed?

Did it rub up against the block? Wasn't there some deal about mini starters and big blocks. Lie you had to grind the block for clearance or get a certain mini starter?

Re: What would cause my starter to break? [Re: autoxcuda] #262378
03/22/09 10:11 PM
03/22/09 10:11 PM
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landon1 Offline
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mine was a standard rebuilt piece from the parts store...only been on maybe 6 months at the most

Re: What would cause my starter to break? [Re: autoxcuda] #262379
03/22/09 10:18 PM
03/22/09 10:18 PM
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Kirkland, Washington
Pacnorthcuda Offline
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Quote:

Was it a rebuilt one or a new one? How long had it been installed?

Did it rub up against the block? Wasn't there some deal about mini starters and big blocks. Lie you had to grind the block for clearance or get a certain mini starter?




Thats a good point. If there was ANY contact with the block the starter bolts could have induced tremendous pressure on the snout as it was tightened down.

Re: What would cause my starter to break? [Re: Pacnorthcuda] #262380
03/22/09 10:22 PM
03/22/09 10:22 PM
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Grand Prairie,Texas
stumpy Offline
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Check out this thread from the tech archives. It might give you an idea. http://www.moparts.org/Tech/Archive/elec/1.html

Re: What would cause my starter to break? [Re: autoxcuda] #262381
03/22/09 10:31 PM
03/22/09 10:31 PM
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So Cal
HealthServices Offline OP
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I have these wonderful Hedman 2-1/8 headers that touched the starter.



So when I replaced it this last time I dented the header so they would not touch. and wrapped the tube with heatwrap.




Last long Mini touch but did not break. This short mini did not touch but broke.

I just put a RobbMC starter in today.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262382
03/22/09 10:45 PM
03/22/09 10:45 PM
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Quote:

I thought they were all made in china


Nope, just the cheap junk ones

Re: What would cause my starter to break? [Re: mopars4ever] #262383
03/22/09 10:52 PM
03/22/09 10:52 PM
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So Cal
HealthServices Offline OP
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Well the RobbMC starter looks pretty nice. I forgot but I think they use the Hitachi motor vs. the Nippondenso.



Hopefully I won't have this problem again they certainly don't look like they will get heat soaked. The big plus is they can be clocked into any position as long as it does not hit something.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262384
03/23/09 07:57 AM
03/23/09 07:57 AM
Joined: Mar 2003
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the boonies
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this is the third (or maybe 4th) post ive seen about broken snouts on the mini starter

Re: What would cause my starter to break? [Re: HealthServices] #262385
03/23/09 11:31 AM
03/23/09 11:31 AM
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Posts: 961
Carson City, Nevada
RobbMc Offline
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Quote:

Well the RobbMC starter looks pretty nice. I forgot but I think they use the Hitachi motor vs. the Nippondenso.

Hopefully I won't have this problem again they certainly don't look like they will get heat soaked. The big plus is they can be clocked into any position as long as it does not hit something.




Thanks HS. We use US designed Remy (f.k.a. Delco Remy) motors and solenoids. Everything forward of the motor is our own design.

You should have a lot more header clearance with our starter. Not only can you rotate the solenoid to any position, but our motor is directly behind the pinion gear on the starter (rather than offset to one side). This puts the motor closer to the block, approximately where the solenoid is on your old Denso style starter.


Designing a better mouse trap always seems to lead to the evolution of smarter mice. www.robbmcperformance.com
Re: What would cause my starter to break? [Re: RobbMc] #262386
03/23/09 12:47 PM
03/23/09 12:47 PM
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Ontario, Canada
Dodgem Offline
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I got one likes that and two broken ring gears. made in china and was misaligned.

Re: What would cause my starter to break? [Re: HealthServices] #262387
03/23/09 01:05 PM
03/23/09 01:05 PM
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One issue I have noticed is the top hole is much bigger than a clearance hole and if that top bolt loosens it will allow the starter to walk some, but even the gear reductions are like this so is it an issue ???

Hopefully the rob mc addresses this or at leat what looks like a billet snout is stronger than the cast one on the mini. ???

Re: What would cause my starter to break? [Re: JohnRR] #262388
03/23/09 01:11 PM
03/23/09 01:11 PM
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Woodinville, WA
Viol8r Offline
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If it makes you feel better I just pulled mine off yesterday when I was changing headers.......cracked on the snout! Luckily I had a back-up ready to go.

Always have an extra starter!

Re: What would cause my starter to break? [Re: Viol8r] #262389
03/23/09 01:47 PM
03/23/09 01:47 PM
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been there, done that! the top hole on those starters is too large for a 7/16 stud or bolt. sleeve the top hole for a 7/16 fastener and the problem is cured. i think what happens is the starter kicks or torques over from a hard start or backfire and the big top hole lets it rotate enough to snap the locating snout. the snout is just a locater and isn't meant to carry a load.

Re: What would cause my starter to break? [Re: JohnRR] #262390
03/23/09 02:00 PM
03/23/09 02:00 PM
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So Cal
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Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: RobbMc] #262391
03/23/09 02:09 PM
03/23/09 02:09 PM
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So Cal
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mini long

and

mini short



RobMC

Tons more room


This is the same 2-1/8" header tube!


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: lewtot184] #262392
03/23/09 02:19 PM
03/23/09 02:19 PM
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Quote:

been there, done that! the top hole on those starters is too large for a 7/16 stud or bolt. sleeve the top hole for a 7/16 fastener and the problem is cured. i think what happens is the starter kicks or torques over from a hard start or backfire and the big top hole lets it rotate enough to snap the locating snout. the snout is just a locater and isn't meant to carry a load.




I did it to a starter I had , belongs to fast68plymouth now.

Re: What would cause my starter to break? [Re: JohnRR] #262393
03/23/09 03:19 PM
03/23/09 03:19 PM
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Now I'm offically worried about my ministarter.


I want my fair share
Re: What would cause my starter to break? [Re: SomeCarGuy] #262394
03/23/09 03:45 PM
03/23/09 03:45 PM
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Quote:

Now I'm offically worried about my ministarter.




Me too , I had one in the dart for a short time , it didn't break though ???

I have to buy a RobbMc starter for the hemi , maybe it'll do double duty ???

Re: What would cause my starter to break? [Re: JohnRR] #262395
03/23/09 03:57 PM
03/23/09 03:57 PM
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Ontario, Canada
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When my tranny goes back in I'll test fit it again it was held cocked by the block. (it's been welded ) a freind ground his block then no more ring gear teeth off. I put my trust old (1991) MP one back on. i think the holes may need to be clearenced to the inside a bit and maybe a little grinding on the block???
I did notice it pulled up [Edited by Moparts - Keep it clean] before real tight.
It left a mark on the old block where it was tight so I know were to look for tight!!
this time I'll spend some time on it.

5113284-Easy1.JPG (74 downloads)
Re: What would cause my starter to break? [Re: Dodgem] #262396
03/23/09 03:59 PM
03/23/09 03:59 PM
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Ontario, Canada
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crooked (guess you cant use c$$$ed)

Re: What would cause my starter to break? [Re: HealthServices] #262397
03/23/09 04:01 PM
03/23/09 04:01 PM
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Hamilton,Ohio
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POZEST Offline
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Maybe loose bolts?

Re: What would cause my starter to break? [Re: JohnRR] #262398
03/23/09 04:08 PM
03/23/09 04:08 PM
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Southwestern Ontario Canada
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Sometimes you need a factory shim or two to fit the starter. I try not to use one like everyone else, but sometimes something just doesn't 'feel' right when you are installing the starter.

In the factory, they usually use at least one shim. I have seen the assembler been instructed to use multiples on some days, (many years ago).


Too many cars, too many parts, too little coin, too little space to work in, too little time left to make it all happen! Update: down to one ride, still too many parts, a little more jingle in the pocket, gaining space, and it's going to happen this year!
Re: What would cause my starter to break? [Re: racealittle] #262399
03/23/09 04:12 PM
03/23/09 04:12 PM
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Quote:

Sometimes you need a factory shim or two to fit the starter. I try not to use one like everyone else, but sometimes something just doesn't 'feel' right when you are installing the starter.

In the factory, they usually use at least one shim. I have seen the assembler been instructed to use multiples on some days, (many years ago).




Good point , is it called a shim but on a big block? I think it's more a shield to keep the road debris and water out of that area ??

Re: What would cause my starter to break? [Re: JohnRR] #262400
03/23/09 04:21 PM
03/23/09 04:21 PM
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Ontario, Canada
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All I can say is carefully test fit the China mini starter some seem fine others break. I noticed mine did not sit flush and puled it tight and had problems.
I think it is inconsistancy on the way the holes are drilled. I could be wrong though???

Re: What would cause my starter to break? [Re: Dodgem] #262401
03/23/09 04:37 PM
03/23/09 04:37 PM
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Southwestern Ontario Canada
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I have pulled the fairly new starter from a 3.9 1989 Dakota and found the nose broken off. There was no shim in place. The shim is the size of the machined mounting surface. The starter was designed to fit into this machined surface and the factory uses at least one shim. The mechanic who worked on the vehicle last chose to omit the shim. 99% of the time, there seems to be no problem ommitting the shim (at least to me).

GM starters require proper fitment shims to eliminate premature parts failure (454 motorhome for example).


Too many cars, too many parts, too little coin, too little space to work in, too little time left to make it all happen! Update: down to one ride, still too many parts, a little more jingle in the pocket, gaining space, and it's going to happen this year!
Re: What would cause my starter to break? [Re: HealthServices] #262402
03/23/09 04:58 PM
03/23/09 04:58 PM
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Quote:






440 with a mini starter.




Looks like your fuel line was too small...

Re: What would cause my starter to break? [Re: JohnRR] #262403
03/23/09 05:04 PM
03/23/09 05:04 PM
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Quote:



Hopefully the rob mc addresses this or at leat what looks like a billet snout is stronger than the cast one on the mini. ???




Robb supports the pinion gear now with a bushing in the snout. It's now impossible for the pinion gear/shaft to deflect during use. He also added more planetary gears along the way. It really looks bulletproof from this point.

Re: What would cause my starter to break? [Re: 64Post] #262404
03/23/09 05:48 PM
03/23/09 05:48 PM
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So Cal
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Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262405
03/23/09 06:01 PM
03/23/09 06:01 PM
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Norwich CT USA
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I would say that the broken nose cone on the starter is because of,

The starter was not sitting flush in the bellhousing, either the nose cone not fitting right or main body not aligned right, which put a side load on the nose of the starter.

or

the engine was kicking back on start up, which has broken many old style mopar starters, crossed ign, wirers , bad wirers on number 5 & or 7 cylinder with spark jumping over and or too much cranking timing.


Tom ,

2011 Ram 3500 C&C Diesel
2009 Challenger R/T
1971 Challenger Conv. 511/4 speed
1970 Challenger R/T 503/727


Re: What would cause my starter to break? [Re: moparts] #262406
03/23/09 06:59 PM
03/23/09 06:59 PM
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I think crank timing has a lot to do with it. I think I will have to put a timing retard when cranking or just a kill switch for now.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: moparts] #262407
03/23/09 07:19 PM
03/23/09 07:19 PM
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Carson City, Nevada
RobbMc Offline
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Quote:

I would say that the broken nose cone on the starter is because of,

The starter was not sitting flush in the bellhousing, either the nose cone not fitting right or main body not aligned right, which put a side load on the nose of the starter.

or

the engine was kicking back on start up, which has broken many old style mopar starters, crossed ign, wirers , bad wirers on number 5 & or 7 cylinder with spark jumping over and or too much cranking timing.




Yep, if the engine kicks back hard enough, something is going to break. On our starter the nose cone won't break, but you might break a tooth off the pinion gear or one of the planetary gears.


Designing a better mouse trap always seems to lead to the evolution of smarter mice. www.robbmcperformance.com
Re: What would cause my starter to break? [Re: RobbMc] #262408
03/23/09 11:13 PM
03/23/09 11:13 PM
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So Cal
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The starter phased 3 ways

1 o'clock



3 o'clock




5 o'clock




All with plenty of room


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: What would cause my starter to break? [Re: HealthServices] #262409
03/24/09 09:26 AM
03/24/09 09:26 AM
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excellent pictures ...


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