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2004 Ram 2500 4x4 Transfer Case Linkage Adjustment #2563526
10/13/18 07:33 PM
10/13/18 07:33 PM
Joined: Jan 2006
Posts: 2,368
White Plains, NY
VCODE Offline OP
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Joined: Jan 2006
Posts: 2,368
White Plains, NY
Need some help with my transfer case linkage rod.It fell off due to bad bushings. I replaced the bushings and linkage rod. I see there is a locating hole on the floor shift lever, but I do not know what position that would be in. How do I go about adjusting the transfer case linkage rod. Here is a picture of what my looks like.

linkage.jpg

Mom & Dad let me buy a brand new 70 Challenger R/T 440 Six-Pack Super Trac Pack when I was 17

(Robert what is a 440 Six-Pack)
Re: 2004 Ram 2500 4x4 Transfer Case Linkage Adjustment [Re: VCODE] #2564505
10/15/18 05:37 PM
10/15/18 05:37 PM
Joined: Jan 2006
Posts: 2,368
White Plains, NY
VCODE Offline OP
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Joined: Jan 2006
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White Plains, NY
Anyone with a FSM? to look for me.


Mom & Dad let me buy a brand new 70 Challenger R/T 440 Six-Pack Super Trac Pack when I was 17

(Robert what is a 440 Six-Pack)
Re: 2004 Ram 2500 4x4 Transfer Case Linkage Adjustment [Re: VCODE] #2564751
10/16/18 10:13 AM
10/16/18 10:13 AM
Joined: Jan 2003
Posts: 8,666
Buford, GA
I_bleed_MOPAR Offline
master
I_bleed_MOPAR  Offline
master

Joined: Jan 2003
Posts: 8,666
Buford, GA
No help with FSM but I had the same problem on my '06. I knew the transfer case was in 2hi so had my wife make sure the shifter stayed in 2hi while I installed the rod and locked it down.


Tim


'71 Charger 383/727
'17 Challenger SXT (Wifeys car wink )
Re: 2004 Ram 2500 4x4 Transfer Case Linkage Adjustment [Re: VCODE] #2564768
10/16/18 11:07 AM
10/16/18 11:07 AM
Joined: Jan 2003
Posts: 13,563
md
M
mopars4ever Offline
I Live Here
mopars4ever  Offline
I Live Here
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Joined: Jan 2003
Posts: 13,563
md
I found this in my 06 service manual. ADJUSTMENTS
ADJUSTMENT - SHIFT LEVER
1. Move shift lever into 2H position.
2. Raise vehicle.
3. Loosen shift rod lock bolt at trunnion.
4. Check shift rod fit in trunnion. Be sure rod does not bind in trunnion. Lubricate the shift rod and trunnion if nec-
essary.
5. Verify that transfer case shift lever is in 2H detent position. The 2H detent position on the transfer case shift arm
is the second position from full forward.
6. Align the adjustment locating hole on the lower shifter lever with the adjustment channel on the shifter bracket
assembly.
7. Insert an appropriately sized pin through into the adjustment channel and through the locating hole to hold the
shifter in the correct position.
8. Tighten shift rod lock bolt to 10 N·m (90 in. lbs.) torque.
9. Remove the locating pin from the adjustment channel and locating hole.
10. Check shift linkage operation. Be sure transfer case shifts into and operates properly in all ranges.

BTW, I will sell the 2006 Ram service manual on CD. Sold the truck and no longer need it. I will sell it cheap if anyone wants it. It has a parts catalog and owners manual on it too IIRC. PM me.

Re: 2004 Ram 2500 4x4 Transfer Case Linkage Adjustment [Re: mopars4ever] #2564993
10/16/18 06:36 PM
10/16/18 06:36 PM
Joined: Jan 2006
Posts: 2,368
White Plains, NY
VCODE Offline OP
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VCODE  Offline OP
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Joined: Jan 2006
Posts: 2,368
White Plains, NY
Thanks for the info, I will try it
Thanks Bob


Mom & Dad let me buy a brand new 70 Challenger R/T 440 Six-Pack Super Trac Pack when I was 17

(Robert what is a 440 Six-Pack)






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