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Building a 540 mega block #2294989
04/27/17 01:31 PM
04/27/17 01:31 PM
Joined: Sep 2004
Posts: 344
Upper Sandusky, Ohio
RoadSkinner Offline OP
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Hey guys , I'm in the middle of building a 540 ...Mega block RB...I know some guys are gonna complain about my crank...But it's a 4.500 fuel crank....Not cracked...And I have diamond custom blower pistons....And wanna run 7.100 Manley pro I Beams rods...The crank is Mopar journal...So my question is how tight is it gonna b...And I think it will hit the cam.....What's the fix

Re: Building a 540 mega block [Re: RoadSkinner] #2294996
04/27/17 01:40 PM
04/27/17 01:40 PM
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Bend,OR USA
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Did you sonic test that block first before boring it? If not do that now, a lot of the Mopar Mega blocks won't bore safely to 4.500 or larger, usually 4.410 or smaller is the normal bore size on them shruggy
As far as the steel rods on a 4.500 stroke crank with the Mopar rod journal size clearing the cam you should good, always check everything on any non stock motors twocents
If it does not clear the fix is using the BB Chevy rod journal sizes and rods with the same stroke shruggy scope


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Building a 540 mega block [Re: RoadSkinner] #2295002
04/27/17 01:47 PM
04/27/17 01:47 PM
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Frostbitefalls MN (Rocky&Bullw...
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I have run stock rods, 4.5 stroke, stock rb block, .500 lobe lift roller, had enough room. Hopefully the rods you have will also.


8..603 156 mph best, 2905 lbs 549, indy 572-13, alky
Re: Building a 540 mega block [Re: RoadSkinner] #2295009
04/27/17 01:58 PM
04/27/17 01:58 PM
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Hot Rod Ridge
FastmOp Offline
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I thought aluminum rods cleared and it wasn't until you went 4.750 stroke that the cam got in the way

Re: Building a 540 mega block [Re: RoadSkinner] #2295012
04/27/17 02:05 PM
04/27/17 02:05 PM
Joined: Sep 2004
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Upper Sandusky, Ohio
RoadSkinner Offline OP
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We didn't Sonic test the block....I think the bore 4.380...I was told the rods will hit the cam...And alot of block clearance ing.....And may have to get a custom cam ground....

Re: Building a 540 mega block [Re: RoadSkinner] #2295017
04/27/17 02:14 PM
04/27/17 02:14 PM
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Bend,OR USA
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I'm getting ready to put a old KB top fuel crank with Mopar rod journal sizes on it into a new World cast iron hemi block with Manley steel SS Hemi rods, I'm sure I will have to grind on the block to make clearances on the oil pump boss and maybe the bottom of the cylinder skirts below the cam shruggy
I've done one other old top fuel 4.5 crank with steel rods in another, probably, a early Mega hemi block, and the cam was not even close up


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Building a 540 mega block [Re: RoadSkinner] #2295019
04/27/17 02:15 PM
04/27/17 02:15 PM
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Upper Sandusky, Ohio
RoadSkinner Offline OP
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Cool...Good to know...Thanks guys

Re: Building a 540 mega block [Re: RoadSkinner] #2295026
04/27/17 02:25 PM
04/27/17 02:25 PM
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When I went to assemble my 572 years ago (4.5 bore, 4.5 stroke) with mopar journal size my crower billet rods hit the cam (bolt and nut style rod). I rebalanced with a set of K1 rods and all was well. I have since has my crank cut down to Chevy size


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Re: Building a 540 mega block [Re: RoadSkinner] #2295046
04/27/17 03:07 PM
04/27/17 03:07 PM
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Great Neck,LI,new york
hemi-itis Offline
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15+ years ago,Lou Vignogna put together my Mega block with a 4.5 stroke and 4.310 bore.

Block4.jpgShortBlock Rod3.jpg
Last edited by hemi-itis; 04/27/17 03:09 PM.

HEMI-ITIS has no cure.
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Re: Building a 540 mega block [Re: FastmOp] #2295056
04/27/17 03:20 PM
04/27/17 03:20 PM
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Marion, South Carolina [><]
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Originally Posted By FastmOp
I thought aluminum rods cleared and it wasn't until you went 4.750 stroke that the cam got in the way

iagree I've always heard that 4.75" stroke w/ 2.2 journal steel rods will clear a std. cam height block, but aluminum will need a raised cam location.
Not sure where the end of the line is with the big mopar rod journals though.


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'71 Demon, 340, low gear 904, 8.75
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Re: Building a 540 mega block [Re: RoadSkinner] #2295057
04/27/17 03:24 PM
04/27/17 03:24 PM
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Upper Sandusky, Ohio
RoadSkinner Offline OP
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Thats some grinding...What rod journal is on that crank...

Re: Building a 540 mega block [Re: RoadSkinner] #2295065
04/27/17 03:32 PM
04/27/17 03:32 PM
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Oregon
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You are going to buy 7.100 long rods with a Mopar rod journal on them? You are heading down a road where you have a big heavy rotating assembly with odd ball parts just because you started with the wrong crankshaft.

Re: Building a 540 mega block [Re: RoadSkinner] #2295069
04/27/17 03:42 PM
04/27/17 03:42 PM
Joined: Sep 2004
Posts: 344
Upper Sandusky, Ohio
RoadSkinner Offline OP
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Yes...But that's what I have ...im looking to make 1200 to 1500 HP ....I can't just use an eagle crank like everyone else

Re: Building a 540 mega block [Re: RoadSkinner] #2295124
04/27/17 04:38 PM
04/27/17 04:38 PM
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Hot Rod Ridge
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Have you mocked it up yet. I run the chevy pin size 4.5 crank in two shortblocks. I clearance the stock late 70s block in the spots Hemi-it's posted and at the bottom of a few bores. I run a pro mod type aluminum rod by GRP in both. I also run big lift.

Re: Building a 540 mega block [Re: RoadSkinner] #2295130
04/27/17 04:48 PM
04/27/17 04:48 PM
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Upper Sandusky, Ohio
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No I haven't got the rods yet....They are back ordered...Then I'll mock it up...I was told to custom grind a cam with a smaller base circle to clear the rod....Does that sound right

Re: Building a 540 mega block [Re: RoadSkinner] #2295157
04/27/17 05:41 PM
04/27/17 05:41 PM
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Hot Rod Ridge
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How much lift? I have .800 on my cast iron Indy heads on my stock block 540

Re: Building a 540 mega block [Re: RoadSkinner] #2295165
04/27/17 06:13 PM
04/27/17 06:13 PM
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Upper Sandusky, Ohio
RoadSkinner Offline OP
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Small cam....685 lift roller

Re: Building a 540 mega block [Re: RoadSkinner] #2295168
04/27/17 06:18 PM
04/27/17 06:18 PM
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Upper Sandusky, Ohio
RoadSkinner Offline OP
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That's the cam I have now in my old motor....May go with a different cam in the this mega block motor...Well see but nothing too wild I drive this on the street alot...

Re: Building a 540 mega block [Re: RoadSkinner] #2295182
04/27/17 07:02 PM
04/27/17 07:02 PM
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Hot Rod Ridge
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Just make sure you check it but I think you will be ok. Sometimes a redegree of the cam will gain you room.

So what's the plan to make 1200hp? Nitrous?

Last edited by FastmOp; 04/27/17 07:02 PM.
Re: Building a 540 mega block [Re: RoadSkinner] #2295214
04/27/17 07:57 PM
04/27/17 07:57 PM
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Upper Sandusky, Ohio
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I have the car running now with my stock block 528...Its got an F2 Procharger on it ....Blow thru dominator....It will make the power I need...I just don't wanna break the block....So that's why it's getting the new short block

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