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Re: T/A Challenger Replica Project [Re: Finoke] #219071
04/27/10 01:01 PM
04/27/10 01:01 PM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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Now that spring is here, things are moving on the project again. Unfortunately, it is not where I hoped it would be. It was supposed to have gone to the painter/bodyguy last fall but (in short) he hosed me. Since he flaked out, I had to find another guy/team that would do the work the way I wanted. After talking with several shops, I ended up talking to a local guy. I saw some of his work several years ago and felt that I would not be able to afford him. Well, I was wrong. He is in my budget and turns out is building a 70 Charger R/T 440 car for himself. Things do happen for a reason. I know this guy will do a good job and he should begin working on it around July. Meanwhile, we decided to have some sheetmetal work completed (original body guy was going to do fab stuff too) to keep things on schedule. So all rust repair is being handled by another capable guy as I type this.

I Picked up the passenger fender today. At some point the original 70 fender had been replaced with a 71 fender. In this "before" pic., you can see the cut-out and arrows showing where the hood bumper needed to be relocated.

5949981-fenderrepair.JPG (187 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219072
04/27/10 01:02 PM
04/27/10 01:02 PM
Joined: Aug 2004
Posts: 8,526
Tenn.
jrwoodjoe Offline OP
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And here's the "after". Hope to have more progress pics coming in the days and weeks to follow.

5949983-DSCF0037.JPG (195 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219073
04/28/10 08:30 AM
04/28/10 08:30 AM
Joined: Oct 2006
Posts: 4,165
Florida
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cataclysm80 Offline
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Good to see you working on this again Joe. That 71 to 70 fender conversion looks great! I think the screw hole for the hood pin lanyard also moved just a little 70 to 71. You could compare your fenders. most people would never notice, but it is visible if you're paying really close attention.

Tav

Re: T/A Challenger Replica Project [Re: cataclysm80] #219074
04/30/10 01:14 PM
04/30/10 01:14 PM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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Thanks for the heads up TAV. He needs to do one more thing to the fender that I had found and I will make sure to double check that hole as well.

Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219075
04/30/10 01:37 PM
04/30/10 01:37 PM
Joined: Jan 2003
Posts: 4,105
Horsham, Pa.
Finoke Offline
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Looking good Joe! I love making them modifications from year to year. Your doing a nice job on that car!

I'm working on a 70 road runner that came with a 68/69 door. Same thing, did some modifications to make it work.

Re: T/A Challenger Replica Project [Re: Finoke] #219076
05/02/10 09:12 AM
05/02/10 09:12 AM
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Tenn.
jrwoodjoe Offline OP
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Thanks Tom. I'm hoping to make some real progress over the next 3 months. Other than the paint and bodywork, I still have a few major tasks. I need to rebuild the rear axle, steering column, and suspension. Also need to polish the bright trim.



65 Barracuda
70 Challenger
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219077
05/02/10 09:20 AM
05/02/10 09:20 AM
Joined: Jan 2003
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Horsham, Pa.
Finoke Offline
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Quote:

Thanks Tom. I'm hoping to make some real progress over the next 3 months. Other than the paint and bodywork, I still have a few major tasks. I need to rebuild the rear axle, steering column, and suspension. Also need to polish the bright trim.




Will you be rebuilding the rear yourself? I've always been afraid to try that.

Re: T/A Challenger Replica Project [Re: Finoke] #219078
05/04/10 02:54 PM
05/04/10 02:54 PM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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I can do everything except rebuilding and setting up the pumpkin. I bought a used sure-grip unit and have a new set of 3:55 gears. I'll probably pull the axles and take the pumpkin with the sure-grip to someone local. I'll have them install the new gears, put in new bearings and set the backlash. I'll pull the axles, put in new bearings and reassemble everything. Once it's back together, I'll paint and detail the whole assembly.

Joe



65 Barracuda
70 Challenger
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219079
05/07/10 06:56 AM
05/07/10 06:56 AM
Joined: Jan 2003
Posts: 4,105
Horsham, Pa.
Finoke Offline
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Quote:

I can do everything except rebuilding and setting up the pumpkin. I bought a used sure-grip unit and have a new set of 3:55 gears. I'll probably pull the axles and take the pumpkin with the sure-grip to someone local. I'll have them install the new gears, put in new bearings and set the backlash. I'll pull the axles, put in new bearings and reassemble everything. Once it's back together, I'll paint and detail the whole assembly.

Joe




I like that. I might do that next time. Doing it this way gets your feet wet on how things work back there

Re: T/A Challenger Replica Project [Re: Finoke] #219080
06/04/10 01:05 PM
06/04/10 01:05 PM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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Few more progress pics. The trunk lid on the car is pretty nice but had breakthrough rust in one area of the lip. Here is a shot of rust after blasting on the inside of the trunk lid.

6020481-DSCF0003c.JPG (149 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219081
06/04/10 01:07 PM
06/04/10 01:07 PM
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Tenn.
jrwoodjoe Offline OP
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And and after shot of the repair done with new sheet metal welded in. The cutout shape around the hole is not perfect but is pretty close.

6020485-DSCF7015.JPG (160 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219082
06/04/10 01:08 PM
06/04/10 01:08 PM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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Here's what the rust looked liked on the outside lip of the same area.

6020487-DSCF0002b.JPG (167 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219083
06/04/10 01:09 PM
06/04/10 01:09 PM
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Tenn.
jrwoodjoe Offline OP
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And here's the after.

6020490-DSCF7016.JPG (154 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219084
06/05/10 08:54 PM
06/05/10 08:54 PM
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Candler,NC / Myrtle Beach, SC
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JDMopar Offline
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Candler,NC / Myrtle Beach, SC
Looks good Joe. It matches your description perfectly.

Re: T/A Challenger Replica Project [Re: JDMopar] #219085
06/06/10 09:02 AM
06/06/10 09:02 AM
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Posts: 8,526
Tenn.
jrwoodjoe Offline OP
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Thanks Jackie. It was great meeting Mrs. JDMOPAR and hanging out with you guys.

Here's a photo of the rust that was in the bottom of the passenger door after blasting.

6023238-DSCF0011.JPG (136 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219086
06/06/10 09:04 AM
06/06/10 09:04 AM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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And a photo after being repaired by my Metal Guy.

6023242-DSCF7012.JPG (135 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219087
06/08/10 11:09 AM
06/08/10 11:09 AM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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Here's a shot of the driverside front fender. You can also see some "kittyhair" filler on the top of the fender. I had some other rust repaired when I first started this project. For some reason they slapped that on instead of skimming it. I had my new guy sand it down to make sure something wasn't hiding there. Turns out it was fine. My goal is to have minimal filler on the car.

You can see some "jagged" rust where the metal overlaps at the fender mounting flange. This was not repaired before and I had the new guy fix it. This is the before shot.

6026370-DSCF0012.JPG (135 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219088
06/08/10 11:11 AM
06/08/10 11:11 AM
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Tenn.
jrwoodjoe Offline OP
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Here's the after repair. It will get seam sealer on the edge as came from the factory.

6026371-DSCF7008.JPG (175 downloads)
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219089
07/16/10 09:09 AM
07/16/10 09:09 AM
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Tenn.
jrwoodjoe Offline OP
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Now that all the removable panel rust repair has been competed, it is time to do the body shell. It left yesterday for rust repair and I'll update with those pics as I can. With the car gone, the garage can get reorganized and I'll have room to work on some of the other resto. tasks that need to be done.

Joe

6088815-DSCF7041.JPG (114 downloads)


65 Barracuda
70 Challenger
Re: T/A Challenger Replica Project [Re: jrwoodjoe] #219090
07/30/10 10:50 PM
07/30/10 10:50 PM
Joined: Aug 2004
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Tenn.
jrwoodjoe Offline OP
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Thought I'd post a couple of progress pics taken today along with the "before" shots. Here is the before shot of the right driverside cowl area.

6113926-DSCF0045.JPG (118 downloads)
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