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Re: Slow starter still causing issues [Re: mikemee1331] #1785244
03/22/15 02:40 PM
03/22/15 02:40 PM
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spokane/pullman Wa
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ryanf Offline OP
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a mid 90's (94 i think) dodge ram with a 360. are there mini starters with different gear positions?

Re: Slow starter still causing issues [Re: mikemee1331] #1785245
03/22/15 02:43 PM
03/22/15 02:43 PM
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Moved to N.E. Tennessee
GomangoCuda Offline
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loosen the starter bolts and jiggle the starter. Does the pinion retract?


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Re: Slow starter still causing issues [Re: ryanf] #1785246
03/22/15 03:00 PM
03/22/15 03:00 PM
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bethlehem pa
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mikemee1331 Offline
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Quote:

a mid 90's (94 i think) dodge ram with a 360. are there mini starters with different gear positions?



don't know. I don't use one although what you are using checks out on the cross reference in the archives.
with the starter out of the engine is the gear in the same position as it is in the picture you posted or is it further back into the housing? that gear should be further back. what might be happening is when you go to start the gear is firing out correctly (engaging the flywheel) but gets bound up due to mis-alignment causing 1)slow cranking 2) the gaer to not disengage from the flywheel.

Re: Slow starter still causing issues [Re: mikemee1331] #1785247
03/22/15 03:13 PM
03/22/15 03:13 PM
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spokane/pullman Wa
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ryanf Offline OP
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When the starter is out of the engine its in the same position. when i power it, the gear extends out and it spins. But when the starter is installed the gear at rest is already meshed with the flywheel. Could the issue be with the flywheel? (which i really hope it isn't)

Re: Slow starter still causing issues [Re: ryanf] #1785248
03/22/15 03:27 PM
03/22/15 03:27 PM
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bethlehem pa
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mikemee1331 Offline
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yeah, that would truly suck! i'm not a manual guy so I don't know if it could be but that is the issue. it might even be needing a different starter for a 4 speed (I don't think so).

Re: Slow starter still causing issues [Re: mikemee1331] #1785249
03/22/15 03:30 PM
03/22/15 03:30 PM
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do you still have the original non mini starter?

Re: Slow starter still causing issues [Re: mopars4ever] #1785250
03/22/15 03:34 PM
03/22/15 03:34 PM
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spokane/pullman Wa
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ryanf Offline OP
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no, i never had one. as it wont fit with the Schumacher headers.

Re: Slow starter still causing issues [Re: ryanf] #1785251
03/22/15 03:40 PM
03/22/15 03:40 PM
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Morristown Tn.
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71birdJ68 Offline
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I used a 99 Dak starter. I don't know if they are different than the mid 90s

Re: Slow starter still causing issues [Re: ryanf] #1785252
03/22/15 05:12 PM
03/22/15 05:12 PM
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Ontario, Canada
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A lot of those mini starters bind on the side of the block holding them a little cocked. Bin there can brake gears off TQ and the starter itself. probably why bendix is stuck out, fix is to grind block and starter till it fits nice.



Should be a mark on block where it's hitting.

Last edited by Dodgem; 03/22/15 05:13 PM.
Re: Slow starter still causing issues [Re: Dodgem] #1785253
03/22/15 07:20 PM
03/22/15 07:20 PM
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USA
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Ryan,when the starter is mounted and you disconnect the battery ground is the gear still
extended into the ring gear?

Re: Slow starter still causing issues [Re: ryanf] #1785254
03/22/15 07:20 PM
03/22/15 07:20 PM
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Carson City, Nevada
RobbMc Offline
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Quote:

When the starter is out of the engine its in the same position. when i power it, the gear extends out and it spins. But when the starter is installed the gear at rest is already meshed with the flywheel. Could the issue be with the flywheel? (which i really hope it isn't)




This may be the problem. When you install the starter (with the pinion gear retracted) you should have a gap between the pinion and ring gear of about 1/8". If not, you need to determine if the problem is with the starter or the flywheel.

Remove the starter and use some calipers or a ruler to determine the distance from the starter mounting surface to the nearest face of the ring gear. The distance should be 1-1/16" give or take 1/16".

Then measure the "stick-out" of the pinion gear on the starter with the pinion gear retracted. Measure from the mounting surface on the starter to the end of the pinion gear. This dimension should be 15/16" give or take.


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Re: Slow starter still causing issues [Re: RobbMc] #1785255
03/23/15 12:50 AM
03/23/15 12:50 AM
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spokane/pullman Wa
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ryanf Offline OP
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Quote:

Quote:

When the starter is out of the engine its in the same position. when i power it, the gear extends out and it spins. But when the starter is installed the gear at rest is already meshed with the flywheel. Could the issue be with the flywheel? (which i really hope it isn't)




This may be the problem. When you install the starter (with the pinion gear retracted) you should have a gap between the pinion and ring gear of about 1/8". If not, you need to determine if the problem is with the starter or the flywheel.

Remove the starter and use some calipers or a ruler to determine the distance from the starter mounting surface to the nearest face of the ring gear. The distance should be 1-1/16" give or take 1/16".

Then measure the "stick-out" of the pinion gear on the starter with the pinion gear retracted. Measure from the mounting surface on the starter to the end of the pinion gear. This dimension should be 15/16" give or take.




Thanks for this, measured the starter and with your numbers these were way off. Decided to pick up a third starter and bolt it in. Pinion was not stuck in the flywheel and it actually cranks now! Now i just have to put everything back together next weekend. Never would have thought of receiving two incorrect/bad starters. Thanks for the help everyone!

Re: Slow starter still causing issues [Re: ryanf] #1785256
03/23/15 01:59 AM
03/23/15 01:59 AM
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Lincoln Nebraska
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RapidRobert Offline
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Quote:

Decided to pick up a third starter and bolt it in. Pinion was not stuck in the flywheel and it actually cranks now! Never would have thought of receiving two incorrect/bad starters. Thanks for the help everyone!


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Re: Slow starter still causing issues [Re: ryanf] #1785257
03/23/15 09:05 AM
03/23/15 09:05 AM
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bethlehem pa
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mikemee1331 Offline
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Quote:

Quote:

Quote:

When the starter is out of the engine its in the same position. when i power it, the gear extends out and it spins. But when the starter is installed the gear at rest is already meshed with the flywheel. Could the issue be with the flywheel? (which i really hope it isn't)




This may be the problem. When you install the starter (with the pinion gear retracted) you should have a gap between the pinion and ring gear of about 1/8". If not, you need to determine if the problem is with the starter or the flywheel.

Remove the starter and use some calipers or a ruler to determine the distance from the starter mounting surface to the nearest face of the ring gear. The distance should be 1-1/16" give or take 1/16".

Then measure the "stick-out" of the pinion gear on the starter with the pinion gear retracted. Measure from the mounting surface on the starter to the end of the pinion gear. This dimension should be 15/16" give or take.




Thanks for this, measured the starter and with your numbers these were way off. Decided to pick up a third starter and bolt it in. Pinion was not stuck in the flywheel and it actually cranks now! Now i just have to put everything back together next weekend. Never would have thought of receiving two incorrect/bad starters. Thanks for the help everyone!




as a pointer for all of us, when got the different starter (the one that works) what did you ask for at the counter?? was there a visual difference?

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