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Re: Fuel Tank: Father/Son - BB D100 Project [Re: 84Stepside] #1624615
07/19/14 04:48 PM
07/19/14 04:48 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
super stock
70Duster440  Offline OP
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Washington State
Quote:

do you have a part number for the Van control arms you used to lower your truck? I am assuming they were 1500 control arms. I am looking to lower my 78 in the near future.




From RockAuto they were Dorman part nos: 520335 (520-335) and 520336 (520-336) - still available for about $78 each.

As mentioned in other threads you have to: remove the steering arm bump stop, drill for the strut rod, enlarge the bushing bolt hole in the frame, and remove some material around the bushing flange.

(Spring in the photo were my originals).


Re: Fuel Tank: Father/Son - BB D100 Project [Re: 70Duster440] #1624616
07/21/14 03:18 AM
07/21/14 03:18 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline
mopar
77ProStreet  Offline
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Marysville, WA
That's really looking good Preston!

Re: Fuel Tank: Father/Son - BB D100 Project [Re: 70Duster440] #1624617
07/21/14 08:57 AM
07/21/14 08:57 AM
Joined: Jan 2003
Posts: 516
,Pa.
68dodge Offline
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,Pa.
Quote:

Quote:

do you have a part number for the Van control arms you used to lower your truck? I am assuming they were 1500 control arms. I am looking to lower my 78 in the near future.




From RockAuto they were Dorman part nos: 520335 (520-335) and 520336 (520-336) - still available for about $78 each.

As mentioned in other threads you have to: remove the steering arm bump stop, drill for the strut rod, enlarge the bushing bolt hole in the frame, and remove some material around the bushing flange.

(Spring in the photo were my originals).





Thanks for the info. This will help me out on mine. Nice Job you are doing.

Re: Fuel Tank: Father/Son - BB D100 Project [Re: 77ProStreet] #1624618
07/22/14 06:24 PM
07/22/14 06:24 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
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70Duster440  Offline OP
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Washington State
Thanks, Mark and Bruce. Wish I had a magic wand to move things along - quickly approaching more paint and body and it's my least favorite thing to do.

Re: Fuel Tank: Father/Son - BB D100 Project [Re: 68dodge] #1624619
07/23/14 09:56 PM
07/23/14 09:56 PM
Joined: Jan 2008
Posts: 508
Ontario, Canada
8
84Stepside Offline
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84Stepside  Offline
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Ontario, Canada
hey thanks for the reply, i ordered some last night on rock auto, along with some new bushings for the upper control arms. Do you remember the size of the bolt needed to mount the van control arms? i am guessing its bigger since you needed to drill the hole larger. Your project looks awesome so far, i will likely copy you on the gas tank too. Mine has been patched many times, and my sender doesnt work anyway. Keep up the good work

Re: Fuel Tank: Father/Son - BB D100 Project [Re: 84Stepside] #1624620
07/24/14 02:27 AM
07/24/14 02:27 AM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
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70Duster440  Offline OP
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Quote:

hey thanks for the reply, i ordered some last night on rock auto, along with some new bushings for the upper control arms. Do you remember the size of the bolt needed to mount the van control arms? i am guessing its bigger since you needed to drill the hole larger. Your project looks awesome so far, i will likely copy you on the gas tank too. Mine has been patched many times, and my sender doesnt work anyway. Keep up the good work




No problem, thanks! You've got to open LCA bolt holes to 3/4" - which is fast and easy with a step drill bit. Picked a couple of grade 8 bolts and lock nuts at the hardware store (Ace).

Paint Prep: Father/Son - BB D100 Project [Re: 70Duster440] #1624621
07/26/14 03:54 AM
07/26/14 03:54 AM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
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70Duster440  Offline OP
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Washington State
I bought this truck 20 years ago from a wrecking yard. It was a running beater then and I figured it always would be.

She was purchased new in Spokane as a vehicle for a utility company and since then has acquired a lot of "makeup" over time. Came from the factory kind of a pale yellow. At some point it was repainted an orange-y school bus yellow. The wrecking yard, I think, did some spot repairs with that horrible old red oxide lacquer primer before spraying the whole thing yet again with yellow lacquer.



So, out comes the paint stripper. The old re-finishes almost fell off leaving a good factory base in places. We coaxed it to bare metal where it counts. Chemical burns were a bonus.

We'll get some epoxy on the outside and more yellow in the inside.

Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1624622
07/27/14 02:19 PM
07/27/14 02:19 PM
Joined: Aug 2006
Posts: 8,064
Iowa
76dodgeboy Offline
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Iowa
Quote:

Dash is "restored". Got rid of excess holes drilled by previous owners, some light bodywork, paint, newer GB door, DIN chassis radio adapter. Looking respectable now. Will probably upgrade to some aftermarket gauges down the road.






NICE!!!

Re: Progress: Father/Son - BB D100 Project [Re: 76dodgeboy] #1624623
03/25/15 03:12 AM
03/25/15 03:12 AM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline
mopar
77ProStreet  Offline
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Posts: 440
Marysville, WA
Hey Preston, Hows that truck coming? I was wondering if you got the fill hose hooked up on your gas tank? Mine is going to be tight since I'm using the stock rear location to fill the tank.

Re: Progress: Father/Son - BB D100 Project [Re: 77ProStreet] #1624624
03/25/15 10:34 AM
03/25/15 10:34 AM
Joined: May 2003
Posts: 15,487
Florida
S
scratchnfotraction Offline
I Live Here
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Florida


I need an update on this truck build.

Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1896775
08/21/15 08:41 PM
08/21/15 08:41 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
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70Duster440  Offline OP
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Washington State
Sorry to leave folks hanging. The project slowed some going into fall and winter, but here's a recap of what's been over the past several months....

After the cab was stripped (above), we get it in primer....



Time flies and when February rolls around, it's time to get stripping. I farm donor fenders and doors out to a friend of mine to body work (since I hate body work)...



When the weather improves, the bed sides are stripped. One side's a mess with previous crash damage and repairs. Cancer is cut out of the 'good side' and patched. The fuel filler goes bye-bye. We later media blasted the inside of the bed. That's a sucky job.





Wheel tubs get relocated for bigger tires and future rear suspension mods...







Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1896776
08/21/15 08:43 PM
08/21/15 08:43 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
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70Duster440  Offline OP
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Washington State
Roll pan and new fuel filler door are next. In an earlier post I showed how we installed a Mustang tank between the rails at the rear. Now it was matter of cutting an opening for the new door for access to the filler neck.

The hose, neck, and cap for the tank are from Tanks Inc...



Cut out a section of bed and added some tubing that ties to the two rear cross members in the bed and adds strength. Ribs in the bed are transitioned...



Additional structure with smaller tubing creates the opening for the door...



16 ga. filler panel goes in...



A view of the underside of the structure...



The seams are finish welded and ground...



The door flap is hinged...



Opens nicely....



Creative use of an 'invisible' hinge designed for kitchen cabinets...



I have to credit my son, Austin (18) for doing most of the fab and welding on the fuel door project.

A shot of the roll pan that helps clean up this old girls' behind...



The bodywork progresses. Our goal is to shoot some color during the Labor Day weekend.

Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1898001
08/23/15 11:10 PM
08/23/15 11:10 PM
Joined: Feb 2011
Posts: 440
Marysville, WA
77ProStreet Offline
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77ProStreet  Offline
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Marysville, WA
Looking very nice!

Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1898605
08/24/15 09:08 PM
08/24/15 09:08 PM
Joined: Mar 2010
Posts: 1,061
Atlanta, GA
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mgoblue9798 Offline
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Atlanta, GA
If you don't mind my asking, what calipers are you using on the front brakes? I saw they were red in one of the pics you posted. I am looking for something to upgrade over the factory pieces. Thanks.

Re: Progress: Father/Son - BB D100 Project [Re: mgoblue9798] #1898868
08/25/15 04:51 AM
08/25/15 04:51 AM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
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70Duster440  Offline OP
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Washington State
Originally Posted By mgoblue9798
If you don't mind my asking, what calipers are you using on the front brakes? I saw they were red in one of the pics you posted. I am looking for something to upgrade over the factory pieces.


They're just painted factory calipers - sorry.

Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1899798
08/26/15 03:28 PM
08/26/15 03:28 PM
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Posts: 4,920
Joplin, MO USA
Robbins Offline
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Joplin, MO USA
Looking awesome guys.


Moparlee
Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1899924
08/26/15 07:39 PM
08/26/15 07:39 PM
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Posts: 1,061
Atlanta, GA
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mgoblue9798 Offline
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Atlanta, GA
Thanks for the reply. Truck looks really nice. I hope to get started on mine soon. It belonged to my Dad. I plan to go through the entire thing much the same as you guys. Best of luck on the rest of your build.

Re: Progress: Father/Son - BB D100 Project [Re: mgoblue9798] #1908657
09/08/15 03:22 PM
09/08/15 03:22 PM
Joined: Sep 2007
Posts: 910
West Virginia
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B1Frank Offline
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West Virginia
Your truck is looking great,..can i ask you what paint did you use on the metal dash ???,..i looks good,.not to shiney not to flat,...im ready to shot mine right now,..thanks for your help,..Frank

Re: Progress: Father/Son - BB D100 Project [Re: B1Frank] #1909532
09/09/15 10:15 PM
09/09/15 10:15 PM
Joined: Jan 2003
Posts: 1,069
Washington State
70Duster440 Offline OP
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Washington State
Originally Posted By B1Frank
Your truck is looking great,..can i ask you what paint did you use on the metal dash ???,..i looks good,.not to shiney not to flat,...im ready to shot mine right now,..thanks for your help,..Frank


In this case, my local paint supplier had a kit in stock. It's Sherwin Williams - Hot Rod Satin Black - PCSCQ3. Included a quart of black, hardener, strainer, etc. It did come out nice with just the right amount of sheen. Probably only used a pint.

Here's the same product on a couple of sites:

http://www.pepboys.com/product/details/665744/01036
http://www.jegs.com/i/Sherwin-Williams-Automotive-Finishes/334/PCQK3/10002/-1

Last edited by 70Duster440; 09/09/15 10:18 PM.
Re: Progress: Father/Son - BB D100 Project [Re: 70Duster440] #1910064
09/10/15 06:03 PM
09/10/15 06:03 PM
Joined: Sep 2007
Posts: 910
West Virginia
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B1Frank Offline
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West Virginia
Thanks a bunch,..That is what i will use,..very nice to see you and your son getting it dune,..it looks Great,!!..i know it is one long road,...good luck and God-bless...

Last edited by B1Frank; 09/10/15 06:04 PM.
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