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Best tool to split ball joints (not replacing) #1587046
03/02/14 05:16 PM
03/02/14 05:16 PM
Joined: Jul 2011
Posts: 819
Eugene, Oregon
Secret Chimp Offline OP
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Eugene, Oregon
I'm redoing my front suspension rubber after redoing my ball joints about 2 years ago. I've gotten to the point where I need to split the lower ball joint from the LCA so I can remove it.

And before you suggest – hitting it with a BFH didn't work the first time, and it still feels like I'm going to whack the end of the control arm off before the joint actually splits. I haven't had any luck with that method on this car.

What's the best tool to free it without damaging the boot or the joint? O'Reilly's is 5 minutes from me, I just don't know what'll be my one-stop sure-shot for this.

I do have the spindle removed so I have more or less free access.


1967 Dodge Coronet Deluxe station wagon

1.03" T-bars, QA1 arms/rods, Cordoba/GM Metric/Volare brake & knuckle, XHDs, Hellwig rear sway, 318 Magnum w/ air gap, 727, 3.23s
Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587047
03/02/14 05:50 PM
03/02/14 05:50 PM
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UPPER MICHIGAN, MARQUETTE COUN...
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NITROUSN Offline
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Quote:

hitting it with a BFH didn't work the first time




That is the way. If you cant do it you must be holding your lips the wrong way. I have never seen a joint that the hammer did not work on. I have a joint tool both hammer style and air hammer style. I seldom use either.

Re: Best tool to split ball joints (not replacing) [Re: NITROUSN] #1587048
03/02/14 06:17 PM
03/02/14 06:17 PM
Joined: Jul 2011
Posts: 819
Eugene, Oregon
Secret Chimp Offline OP
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Quote:

Quote:

hitting it with a BFH didn't work the first time




That is the way. If you cant do it you must be holding your lips the wrong way. I have never seen a joint that the hammer did not work on. I have a joint tool both hammer style and air hammer style. I seldom use either.




Seriously the way things are giving when I whang on the thing, I'm afraid of bending the stud eye on the end of the arm. I've put the castle nut on upside-down flush with the top of the stud. Are you supposed to whack the arm where the stud's seated from both sides simultaneously or something instead of hitting the stud?? I'm not getting any action.

Last edited by Secret Chimp; 03/02/14 06:20 PM.

1967 Dodge Coronet Deluxe station wagon

1.03" T-bars, QA1 arms/rods, Cordoba/GM Metric/Volare brake & knuckle, XHDs, Hellwig rear sway, 318 Magnum w/ air gap, 727, 3.23s
Re: Best tool to split ball joints (not replacing) [Re: NITROUSN] #1587049
03/02/14 06:50 PM
03/02/14 06:50 PM
Joined: Dec 2007
Posts: 18,160
Mass
DAYCLONA Offline
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Quote:

Quote:

hitting it with a BFH didn't work the first time




That is the way. If you cant do it you must be holding your lips the wrong way. I have never seen a joint that the hammer did not work on. I have a joint tool both hammer style and air hammer style. I seldom use either.






The BFH usually works 9 out of 10 times, some stubborn joints I use a pickle fork and hammer, or air impact pickle fork....choosing the right location to deliver a hammer blow also determines if you can momentarily distort the tapered bore to release the joint end

Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587050
03/02/14 06:55 PM
03/02/14 06:55 PM
Joined: Dec 2007
Posts: 18,160
Mass
DAYCLONA Offline
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Here ya go....don't hammer the stud, hammer the tapered joint casting section http://youtu.be/vpAwM2xH-IU

Re: Best tool to split ball joints (not replacing) [Re: DAYCLONA] #1587051
03/02/14 07:22 PM
03/02/14 07:22 PM
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Omaha Ne
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TJP Offline
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http://www.ebay.com/itm/Performance-Tool...584&vxp=mtr

or
http://www.ebay.com/itm/New-Howe-Ball-Jo...2bf&vxp=mtr

With either tool, apply force and if it doesn't pop, smack it with a hammer.

Re: Best tool to split ball joints (not replacing) [Re: DAYCLONA] #1587052
03/02/14 07:34 PM
03/02/14 07:34 PM
Joined: Jul 2011
Posts: 819
Eugene, Oregon
Secret Chimp Offline OP
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Quote:

Here ya go....don't hammer the stud, hammer the tapered http://youtu.be/vpAwM2xH-IU




Ah now I remember. Thanks for doing the legwork


1967 Dodge Coronet Deluxe station wagon

1.03" T-bars, QA1 arms/rods, Cordoba/GM Metric/Volare brake & knuckle, XHDs, Hellwig rear sway, 318 Magnum w/ air gap, 727, 3.23s
Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587053
03/02/14 09:14 PM
03/02/14 09:14 PM
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Graham, WA
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I learned long ago to use two BFHs, one on each side of the tapered joint. Hold BFH#1 tight against the joint and whack the other side with BFH#2, the combination of the two doubles the action and does not bend anything. Works every time


1986 Dodge Ramcharger 440 2wd, Bracket Racer Under Construction
1998 Ram 2500 QuadCab, new daily driver.
2008 Honda Element
2014 Carry-On 7x14 Cargo Trailer
Re: Best tool to split ball joints (not replacing) [Re: DAYCLONA] #1587054
03/02/14 09:19 PM
03/02/14 09:19 PM
Joined: Nov 2004
Posts: 25,050
Texas
GoodysGotaCuda Offline
5.7L Hemi, 6spd
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I've used this a bunch. Pretty easy going with an impact.
http://www.harborfreight.com/3-4-quarter-inch-forged-ball-joint-separator-99849.html


1972 Barracuda - 5.7L Hemi, T56 Magnum 6spd - https://www.facebook.com/GoodysGotaHemi
2020 RAM 1500
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Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587055
03/02/14 11:05 PM
03/02/14 11:05 PM
Joined: Jan 2003
Posts: 31,115
Oregon
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AndyF Offline
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Oregon
The lower ball joint? Just hit the ball joint stud while supporting the lower control arm and it will pop out.

The upper ball joint is the one that is hard to remove, the lower ball joint just falls out with a tap or two of a 2 lb hammer.

Re: Best tool to split ball joints (not replacing) [Re: AndyF] #1587056
03/02/14 11:57 PM
03/02/14 11:57 PM
Joined: Jul 2011
Posts: 819
Eugene, Oregon
Secret Chimp Offline OP
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Eugene, Oregon
Quote:

The lower ball joint? Just hit the ball joint stud while supporting the lower control arm and it will pop out.

The upper ball joint is the one that is hard to remove, the lower ball joint just falls out with a tap or two of a 2 lb hammer.




The lower. It hasn't fallen out with a 4 pound hammer on the stud or two against each other on the LCA. I just bent the stud this thing is in there so bad. I only changed them a few summers ago!


1967 Dodge Coronet Deluxe station wagon

1.03" T-bars, QA1 arms/rods, Cordoba/GM Metric/Volare brake & knuckle, XHDs, Hellwig rear sway, 318 Magnum w/ air gap, 727, 3.23s
Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587057
03/03/14 12:27 AM
03/03/14 12:27 AM
Joined: Dec 2007
Posts: 1,357
central Florida
VL21 Offline
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I am probably being naive here but with the spindle removed you don't have any tension on the stud ... the BFH deal won't work too well there.

I jack the car up, put a stand under the lower arm (barely, no load)just to catch it, and then swing away.

I sometimes have had luck mis-using a pitman arm removal tool, and pressing on the stud.

Commonly for me tho, things are worn out and I just PF things ...



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Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587058
03/03/14 09:52 AM
03/03/14 09:52 AM
Joined: Mar 2007
Posts: 9,336
South-Central (Sebring), FL
Commando1 Offline
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Quote:

Quote:

I am a believer now! used it lastnight on the driverside and it popped it right off! easier than whacking the knuckle with a hammer.

Thanks for posting this.
Quote:

You need one of these Ball-Joint Separator Tools:
Works great. In fact, the FSM calls for using this Miller tool.










You're welcome.



Re: Best tool to split ball joints (not replacing) [Re: Commando1] #1587059
03/03/14 11:26 AM
03/03/14 11:26 AM
Joined: Aug 2005
Posts: 1,387
Az
69hemibeep Offline
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Az
I use my pitman arm puller


1969 Hemi Roadrunner 2nd owner
Re: Best tool to split ball joints (not replacing) [Re: VL21] #1587060
03/03/14 11:50 AM
03/03/14 11:50 AM
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Posts: 11,836
Florida
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mopar346 Offline
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Quote:

I am probably being naive here but with the spindle removed you don't have any tension on the stud ... the BFH deal won't work too well there.

I jack the car up, put a stand under the lower arm (barely, no load)just to catch it, and then swing away.

I sometimes have had luck mis-using a pitman arm removal tool, and pressing on the stud.

Commonly for me tho, things are worn out and I just PF things ...






Here is the key, you use the tortion bar press to apply the downward force and the hammer just distrubes the mating surfaces and mentioned above. Take the nut loose and the screw it back on as many threads as you can and still leave you a 1/4 gap between the nut and the control arm end, this way there is room for it to come loose but not swing down violently. Once separated then release the tention on the tortion bar, jack of the arm, remove the nut and spindle and lower the jack to let the arm hang free. Like others I have never had one the wouldn't separate with a hammer, I have a 2 lb ball peen hammer I call my front end hammer, longer handle and enough weight to get the job done. IF I am trying to protect a freshly painted surface I have used a pittman arm puller when access allows.

NEVER, NEVER, NEVER I repeat NEVER, hit the stud with a hammer, nut on or not, it will ruin it. I wouldn't even do it if I was throwing the part away, it just not very effective.


Careful, your character's showing!
Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587061
03/03/14 12:26 PM
03/03/14 12:26 PM
Joined: Jun 2008
Posts: 1,822
Colorado
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denfireguy Offline
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Used a BFH and pickle fork on the Cuda. By the time I did the Durango I used this with an air hammer:
http://www.northerntool.com/shop/tools/product_200311609_200311609

Popped them smooth as knife through butter and all the boots came out intact. I will never go back.
Craig

8060008-Balljointtool.jpg (208 downloads)

2014 Ram 1500 Laramie, 73 Cuda
Previous mopars: 62 Valiant, 65 Fury III, 68 Fury III, 72 Satellite, 74 Satellite, 89 Acclaim, 98 Caravan, 2003 Durango
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Re: Best tool to split ball joints (not replacing) [Re: Secret Chimp] #1587062
03/03/14 02:00 PM
03/03/14 02:00 PM
Joined: Jan 2003
Posts: 28,078
Irving, TX
feets Offline
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I use one of these:




Don't try to power a seriously stuck joint apart with it. I'll put solid torque on the tool but stop before I think it's going to break. Then pop the arm with a hammer and it separates nicely.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon
Re: Best tool to split ball joints (not replacing) [Re: GoodysGotaCuda] #1587063
03/04/14 08:15 PM
03/04/14 08:15 PM
Joined: Jul 2011
Posts: 819
Eugene, Oregon
Secret Chimp Offline OP
super stock
Secret Chimp  Offline OP
super stock

Joined: Jul 2011
Posts: 819
Eugene, Oregon
Quote:

I've used this a bunch. Pretty easy going with an impact.
http://www.harborfreight.com/3-4-quarter-inch-forged-ball-joint-separator-99849.html




This thing works great - I just bought one. Popped my super-stuck one loose like nothing. I hope I can save my left side using the same tool.


1967 Dodge Coronet Deluxe station wagon

1.03" T-bars, QA1 arms/rods, Cordoba/GM Metric/Volare brake & knuckle, XHDs, Hellwig rear sway, 318 Magnum w/ air gap, 727, 3.23s
Re: Best tool to split ball joints (not replacing) [Re: feets] #1587064
03/05/14 01:06 AM
03/05/14 01:06 AM
Joined: Jan 2007
Posts: 7,664
IN
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ahy Offline
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Quote:

I use one of these:




Don't try to power a seriously stuck joint apart with it. I'll put solid torque on the tool but stop before I think it's going to break. Then pop the arm with a hammer and it separates nicely.




Me too. I have a couple of different size presses. One fits the lower ball joint. I use a factory re-pop tool for the upper. A press as pictured plus a hammer blow if needed has always worked for me. AZ loan a tool also has them. A pickle fork and BFH always works also... but maybe with damage. The press is the best route if you plan to re-use.







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