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1970 Road Runner trunk and quarter replacement

Posted By: Jimster70

1970 Road Runner trunk and quarter replacement - 10/24/12 02:51 AM

70 Road Runner surgical trunk removal. Lots of spot welds!!!!!!!!!!

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/24/12 02:53 AM

Was able to save the center brace.
I used a 1/8 inch drill bit and drilled a pilot hole in the center of all of the spot welds. Then a 1/2 inch rotabroach sheetmetal hole cutter and attempted to just go though the upper skin. When using the rotabroach cutter, the chips were clean and then you can feel the cutter when it goes through and starts to touch the frame rail. You will sometimes see a puff of dirt or rust powder when it breaks though. The cutter will last longer if you spray a little wd40 or cutting oil on the cutter every other hole or so. The pilot hole will be welded up later when you replace the pan.
I hope this helps anyone thinking about this project.

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/24/12 02:55 AM

peeled back abit I used a 4 1/2 inch angle grinder with a .040 metal cutting wheel for the pan cutting.

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/24/12 02:56 AM

frame rails

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/24/12 02:58 AM

most of it removed

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/24/12 03:01 AM

new panel for replacement

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Posted By: wannadrag

Re: 1970 Road Runner trunk and quarter replacement - 10/25/12 02:39 AM

Does a one piece fit through the trunk opening?
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/25/12 05:14 AM

I dont think so. I will get a chance to try later tonight. I thought it would fit with the quarter off but the wheelhouse is in the way. May need to cut it in half and butt weld it after all.
Posted By: basketcase

Re: 1970 Road Runner trunk and quarter replacement - 10/26/12 11:50 PM

don't be stingy...lets see the rest of the car!
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/28/12 10:04 PM

Heres a few before pictures

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/28/12 10:05 PM

.

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/28/12 10:06 PM

..

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 10/28/12 10:06 PM

...

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Posted By: daytona kid

Re: 1970 Road Runner trunk and quarter replacement - 11/03/12 01:46 AM

I had a 70 beeper that same color. Friends kidded me that it was military green. It had faded profusely.
Thnx for the info, Keep the pics and tips coming. Let us see all your progress as you go. I'm about to do the pans in my charger.
Nice car
Posted By: AeroMonte

Re: 1970 Road Runner trunk and quarter replacement - 11/03/12 03:48 PM

Quote:

I dont think so. I will get a chance to try later tonight. I thought it would fit with the quarter off but the wheelhouse is in the way. May need to cut it in half and butt weld it after all.




From experience, don't cut the one piece floor pan. Carefully drill the spot welds on the tail panel and remove it. The trunk floor will slide right in that way. You can re use your original tail panel or replace it with new. I'm still doing a 70 Charger the same way. New quarters, wheel houses, trunk floor and extensions, tail panel and rear valance. I counted the spot welds in the trunk floor once...almost 400 but the AMD panel fit very well.

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Posted By: basketcase

Re: 1970 Road Runner trunk and quarter replacement - 11/04/12 11:28 PM

great runner! are you keeping it green? I'm getting my '69 put back to F8
Posted By: daytona kid

Re: 1970 Road Runner trunk and quarter replacement - 11/15/12 01:11 AM

Where did you get your rota-broach hole cutter?
I am having a little trouble finding and figuring out just what I need.
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 11/15/12 04:37 AM

web page
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 11/15/12 04:40 AM

Ebay has them also

here is a link to another brand, Jancy slug cutters that work well
web page
Posted By: daytona kid

Re: 1970 Road Runner trunk and quarter replacement - 11/19/12 02:23 AM

Thnx, They are on the way. Keep us posted on your progress. More pics.
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/26/13 12:07 PM

more pics

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/26/13 12:08 PM

rr2

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/26/13 12:09 PM

rr3

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/26/13 12:09 PM

rr4

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Posted By: 70B5Cuda

Re: 1970 Road Runner trunk and quarter replacement - 02/26/13 09:07 PM

Thanks for the info-I just ordered a set from the same link! I did it the hard way 2 years ago with my 70 Barracuda. I spent HOURS and HOURS grinding through each weld...never again thanks to you! Dod you have an estimate of how long it took you to cut all the trunk floor welds and remove the trunk pan?
Posted By: RoadRunner

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 01:42 AM

Looking good. I am just beginning the tear down of my 68 Road Runner. The driver's side was hit hard and repaired with a sledge hammer and a couple of gallons of bondo. I have had to remove the inner structure and door jamb. I am onto the trunk in the next few weeks.
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:34 AM

rr5

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:35 AM

rr7

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:36 AM

rr8

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:37 AM

rr9

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:37 AM

rr10

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:40 AM

Now what to do with this sunroof? Volvo swap or plug it? I am on the fence about this roof

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Posted By: magnumcharger

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 01:22 PM

Volvo swap?
Huh?
Posted By: RSNOMO

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 06:59 PM

Quote:

Now what to do with this sunroof? Volvo swap or plug it? I am on the fence about this roof




Pencil me in for 'plug it'...
Posted By: DPelletier

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:22 PM

Quote:

Quote:

Now what to do with this sunroof? Volvo swap or plug it? I am on the fence about this roof




Pencil me in for 'plug it'...







and I'd probably put a vinyl top on afterwards too.


Dave
Posted By: 70gtx440dana

Re: 1970 Road Runner trunk and quarter replacement - 02/27/13 08:55 PM

Quote:

Now what to do with this sunroof? Volvo swap or plug it? I am on the fence about this roof




AMD makes a roof skin!!!!
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 02/28/13 03:24 AM

The Volvo sunroof is very close in size and is almost a perfect match on the internals. I would of course put a vinyl top over the cassette.
Posted By: pnypwr

Re: 1970 Road Runner trunk and quarter replacement - 02/28/13 05:02 AM

when its metal your not gonna use i tend to take the air chisel to the spot welds...you wont did into the rail...saves a ton of time over drilling the welds. if you plan on reusing a panel a 1/2 roto is humongas and your just filling and filling for reuse i like 3/8 but fresh metal ill drill a 1/4 in hole to plug weld. i need to get back on my 68, your cars alot more solid than mine however, i woulda loved to get away with cheater skins.
Posted By: basketcase

Re: 1970 Road Runner trunk and quarter replacement - 02/28/13 01:44 PM

progress!
Posted By: belv2vert66

Re: 1970 Road Runner trunk and quarter replacement - 02/28/13 06:30 PM

Quote:

rr4




Awesome work ! Just out of curiousity .....Does anyone know if you can split the full trunk floor right over where the frame rail is and have it still fit through the trunk opening ? It would save having to "finish" the bottom of the trunk floor as the frame rail would hide it
Posted By: wannadrag

Re: 1970 Road Runner trunk and quarter replacement - 02/28/13 08:02 PM

Quote:

Quote:

rr4




Awesome work ! Just out of curiousity .....Does anyone know if you can split the full trunk floor right over where the frame rail is and have it still fit through the trunk opening ? It would save having to "finish" the bottom of the trunk floor as the frame rail would hide it




Gas tank hides most of the center splice so who the heck will ever see it.
Posted By: 5wndwcpe

Re: 1970 Road Runner trunk and quarter replacement - 03/01/13 07:22 AM

I did that with mine and it worked great. The only caveat is it's on a '68 convertible. The trunk floor is the same but I believe the trunk hinge mounts are in a slightly different location.

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/06/13 10:01 AM

In primer after the artisan( Rob Kientzle) smoothed the welds.

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/06/13 10:02 AM

In primer

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/06/13 10:10 AM

This is a possibility if I go with the sunroof.....

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Posted By: moparpollack

Re: 1970 Road Runner trunk and quarter replacement - 03/06/13 12:23 PM

Supposedly a Volvo sun roof is close to a factory sunroof. If it were mine I would just patch the hole.
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/08/13 08:35 AM

I know its alot of work but man the sunroof (if installed correctly) will be very cool
Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/09/13 06:15 AM

back half done

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/09/13 06:15 AM

back half done 2

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/09/13 06:16 AM

back half done 3

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/09/13 06:16 AM

back half done oh my

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Posted By: Jimster70

Re: 1970 Road Runner trunk and quarter replacement - 03/13/13 07:28 AM

Back home in the bird house....

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