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904 Assembly noise.

Posted By: hysteric

904 Assembly noise. - 11/29/18 11:09 AM

I am finally assembling the 904 and have the rear support, rear drum and the gear train installed but when i spin the shaft from the back of the trans in a clockwise direction i can hear the rear annulus rubbing against the rear drum.

I don't hear it in the anti clockwise direction.

Is this a problem?
Posted By: Mcode69

Re: 904 Assembly noise. - 11/29/18 01:27 PM

The sprag usually makes a squeaky noise and it's only one way, it always sounds like it's dry no matter how much you have lubed it.
Posted By: hysteric

Re: 904 Assembly noise. - 11/29/18 02:11 PM

I'm certain its the annulus rubbing against the rear drum.I can see the contact pattern.
Posted By: CMcAllister

Re: 904 Assembly noise. - 11/29/18 08:22 PM

Check the end play or lack of it. That will tell you if you missed a thrust washer or something else is a problem.
Posted By: hysteric

Re: 904 Assembly noise. - 11/29/18 09:20 PM

End play is 0.026 for the gear train. It does the same thing with the old rear drum i have replaced. Specs call for .005 to .048. What prevents the shaft from moving to the rear in operation?
Posted By: John_Kunkel

Re: 904 Assembly noise. - 11/30/18 12:15 AM

The output shaft ball bearing in the tail housing prevents output shaft for/aft movement, if you don't have the tail housing installed yet that's your problem.
Posted By: hysteric

Re: 904 Assembly noise. - 11/30/18 06:20 AM

Originally Posted By John_Kunkel
The output shaft ball bearing in the tail housing prevents output shaft for/aft movement, if you don't have the tail housing installed yet that's your problem.


Thanks John I'll give that a try and see if it helps.
Posted By: hysteric

Re: 904 Assembly noise. - 11/30/18 08:23 AM

Thanks John!!! I installed the rear bearing and housing and its now nice and quiet!
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