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Milling pockets in pistons

Posted By: mopfried

Milling pockets in pistons - 02/26/18 03:43 AM

I have a set of Speed Pro 360 .030 over pistons that I am considering milling a small pocket to decrease compression. The rotating assembly has been balanced so I am concerned with that. There pockets are small so the weight will be small but not sure how it will affect things. Any comments?
I don't know much about balancing.
Posted By: steve660

Re: Milling pockets in pistons - 02/26/18 03:50 AM

Dont know how much of a decrease in comp your wanting but maybe you can try thicker head gasket.
Cometic can make just about any thickness you need.
Posted By: polyspheric

Re: Milling pockets in pistons - 02/26/18 04:13 AM

Before you consider a hick gasket, what's your quench distance now? If it's at .060", you lose it completely with a thicker gasket.
If you have .035-40", it will be less effective but still active.
Your bob weight will change by 50% of the weight change.
Posted By: mopfried

Re: Milling pockets in pistons - 02/26/18 04:25 AM

That's my problem. My chambers are too small with quench at a .030-.035". Instead of using different heads i was considering milling a small pocket, maybe 6cc or so.

The deck is .005 in the hole with a 58cc closed chamber iron head. too much compression with quench.

Not sure what you mean by "Your bob weight will change by 50% of the weight change."

I guess I need to do some calculations to see just what size pocket I need to mill to figure how many grams weight change will be.
Posted By: 440_Offroader

Re: Milling pockets in pistons - 02/26/18 04:49 AM

Just throwing this out there. What about increasing your cylinder head cc, like deshrouding the intake valve. Not sure what heads you have if it's feasible or not.
Posted By: Blucuda413

Re: Milling pockets in pistons - 02/26/18 05:02 AM

To play with the numbers try the compression formula on the Diamond site. You can play with combustion chamber, head gasket thickness, piston dish, etc. You can figure out exactly what you need to do.
Posted By: Sport440

Re: Milling pockets in pistons - 02/26/18 05:13 AM

Originally Posted By 440_Offroader
Just throwing this out there. What about increasing your cylinder head cc, like deshrouding the intake valve. Not sure what heads you have if it's feasible or not.


This is what I would do before messing with the pistons, that and maybe more thickness of the head gasket if you don't lose quench.
Posted By: madscientist

Re: Milling pockets in pistons - 02/26/18 05:25 AM

How much compression do you have?
Posted By: Pacnorthcuda

Re: Milling pockets in pistons - 02/26/18 05:36 AM

Your pistons are .005 in the hole and you have .030-.035 quench??? Then that's already using a thin head gasket. Or are your Pistons standing .005 ABOVE the deck?
Posted By: mopfried

Re: Milling pockets in pistons - 02/26/18 06:01 AM

.005 under the deck or in the hole. The heads are some old W-2 ported open chamber heads with 70cc. no quench and low compression. I thought about milling .050 off them to make them closed chambered. but that puts the cc's about 56-58. but with a thin gasket and the piston in the hole .005 I coukd possibly deshroud the valves and get more chamber cc's. I haven set a head gasket on there yet to see how much deshrouding i can do.
Posted By: polyspheric

Re: Milling pockets in pistons - 02/26/18 07:10 AM

I'd certainly look at unshrouding the valves. It's a lot of work (and should all be really close) but where and how much depends on the shape now, valve lift, stem angle, blah. Sometimes too open is a mistake, the flow leaving the seat wants to expand gradually and in the right direction, not turned loose all at once (like a vertical valve).
I wrote some stuff on the subject, some of it may be relevant: http://victorylibrary.com/mopar/chamber-tech.htm

Got a picture of a chamber?
Posted By: mopfried

Re: Milling pockets in pistons - 02/26/18 04:18 PM

I re-checked my calculations. I am right a 10.13 with a 70 cc head and no quench (.080). That is with a .027 thick gasket. If I mill .050 off the head the compression will go up 1 point. I believe that is too much for a iron head on pump gas. I read the info Polyspheric posted..... good info. I will buy a head gasket and see what I can come up with. Playing with the numbers I need roughly 10-11 cc less than I have if I mill the head to be closed chambered and have .033-.035" quench.
Posted By: mopfried

Re: Milling pockets in pistons - 02/27/18 01:05 AM

Should I just leave it alone?
Posted By: Sport440

Re: Milling pockets in pistons - 02/27/18 03:53 AM

Originally Posted By mopfried
I re-checked my calculations. I am right a 10.13 with a 70 cc head and no quench (.080). That is with a .027 thick gasket. If I mill .050 off the head the compression will go up 1 point. I believe that is too much for a iron head on pump gas. I read the info Polyspheric posted..... good info. I will buy a head gasket and see what I can come up with. Playing with the numbers I need roughly 10-11 cc less than I have if I mill the head to be closed chambered and have .033-.035" quench.


Where did you think you were? Iron heads, 9.5 comp is the safe rule of thumb. If it were me , id go for quench, mill .030/.040 and then deshroud the head. I haven't done any of the math except the quench, trusting you on the comp figure. But quench is always better if its in range and you can figure out how to get it.
Posted By: dizuster

Re: Milling pockets in pistons - 02/27/18 10:08 PM

9.5:1 on a small block with iron heads is pretty conservative. But a lot of it comes down to how tight the quench is, and how big the cam is. I can tell you that I ran an open chambered iron head at 12.2:1 and .030"~.035" quench on pump gas without issues. This was done by equalizing the chamber depth on each hole, and milling the block to put the pistons .070" out of the hole. VERY unconventional way of doing it. I'd be leery to mill .050" off the heads unless you were sure that the deck was nice and thick to start with.

How deep is the chamber right now on the quench side of your heads?

Honestly if the cam is big enough, the 10.1:1 will probably fly ok without detonating. Worst case scenario you knock a few degree's of timing out of it on the street, and put a splash of race gas and full timing at the track.

The best thing you could do is to buy a set of quench dome pistons and re-balance, but it's also your most expensive option so I can see why you might not want to.
Posted By: Von

Re: Milling pockets in pistons - 02/27/18 11:47 PM

Call rebco machine, think he is Wichita. He cut deeper pockets in two sets of my pistons. He does great work.
Posted By: Stanton

Re: Milling pockets in pistons - 02/28/18 12:19 AM

A slight change in top end weight won't do any harm.
Posted By: mopfried

Re: Milling pockets in pistons - 02/28/18 01:02 AM

The quench side of the wedge shape is right around .050" deep. The deck has been cut to put the pistons .005" in the hole.
Posted By: mopfried

Re: Milling pockets in pistons - 02/28/18 04:09 AM

I want to post a pic of the chamber but do not understand how to do it.
Posted By: mopfried

Re: Milling pockets in pistons - 02/28/18 03:44 PM

[317243 head.jpg] http://www.infopop.com/artwork/footer_logotype.gif

Attached picture head.jpg
Posted By: mopfried

Re: Milling pockets in pistons - 03/01/18 01:48 AM

If I mill .050 off the head and use a .027 thick gasket (the thinnest I can find) that should put me around 11 to one compression but I will have .032 quench. I calculate that the milling .050 results in 10.5cc reduction in the chamber. converting the 10.5 cc is equal .6407 cubic inches. I could deshroud the valves, recheck the CC's and maybe mill a small pocket if necessary on top of the piston to bring the compression area back to what it was before milling. the deck of the head looks thick enough to take .050 off.
Posted By: Sport440

Re: Milling pockets in pistons - 03/01/18 03:32 AM

I would do the .050 mill and set your quench with the gasket at .040 to be safe and help with lowering the comp. Could also deshroud the valves for a little more if needed. But beware, if you shave .050 and your decks already been shaved you will need to shave the intake side as well as you will have some intake fitment issues to deal with. Common stuff though.
Posted By: dizuster

Re: Milling pockets in pistons - 03/01/18 04:05 AM

What can are you running? 11:1 should run pretty easy on pump gas with .032" quench
Posted By: mopfried

Re: Milling pockets in pistons - 03/01/18 06:39 AM

11 to one with iron heads a pump gas?
Posted By: dizuster

Re: Milling pockets in pistons - 03/01/18 06:37 PM

Yeah with a decent sized cam, tight quench, and a 4" bore that shouldn't be a problem. Like I said... I have personally ran a 12.2:1 motor with .030~.035": quench on pump gas. This was with a 248@.050 .600" roller cam.
Posted By: mopfried

Re: Milling pockets in pistons - 03/01/18 07:13 PM

Thats good to know. I haven't really picked a cam yet. I am leaning toward one about that size. I am also gonna run a 4 speed. Should be fun in a 69 Dart
Posted By: dizuster

Re: Milling pockets in pistons - 03/01/18 10:44 PM

You'll have to be a little more careful with the stick...if you lug it hard enough at low RPM you'll detonate it.
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