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Another burnt pushrod!

Posted By: gregsdart

Another burnt pushrod! - 09/11/16 11:03 PM

Right after the trans brake quit, I loaded up and came home, thinking the motor was in good shape. As I pulled up onto the lift it started to pop and miss, then REALLY got noisy! Same # 2 intake, worn so bad the lash cap was off, metal every where. I checked both pushrods on that cylinder, BONE DRY! I am supposed to have pushrod oiling. I spent a lot of $$ for Isky EZ rolls, asked for pushrod oiling, and for some reason don't have it.
The spray bars kept the other fourteen alive, but there must not be any oil directed properly at that number two intake, and maybe #1 intake as well, which failed last time out. So, the phone calls will be going out tomorrow, hopefully I will get some answers.
Posted By: pittsburghracer

Re: Another burnt pushrod! - 09/11/16 11:26 PM

Man I really hate to see you have these issues on a system that can work sooooo great with the factory oiling. I'm going to say I have 1000 plus runs between 8.40 and 9.10 with the stock non-pushrod oiling set-up. Never once hurt a pushrod or a lifter. I love simplicity. Only issue I had was to much oil so I put a restrictor in the back of the block and ran the heck out of it. I hope your luck turns around
Posted By: gregsdart

Re: Another burnt pushrod! - 09/11/16 11:30 PM

I figure my luck has to turn soon, I am running out of stuff to fix blush
Posted By: fbs63

Re: Another burnt pushrod! - 09/12/16 03:33 AM

T&D or Jesel rockers?
Posted By: sasquatch

Re: Another burnt pushrod! - 09/12/16 04:57 AM

What block do you run Greg?
Todd
Posted By: gregsdart

Re: Another burnt pushrod! - 09/12/16 11:57 AM

Megablock, cast 1998?, bushed lifter bores, .060 hole drilled in bushing into the oil galley, Jesel rockers, Mike Jones inverted flank roller, .867 lift, supposed to be easy on parts due to very long lash ramps. Springs are PAC 1228 in at 2.035, advertised numbers say about 320 on the seat, 825 open at net lift .
Posted By: sasquatch

Re: Another burnt pushrod! - 09/12/16 01:00 PM

Do your ez rolls have the EDM oiling hole as well?
Posted By: gregsdart

Re: Another burnt pushrod! - 09/12/16 01:35 PM

I made the mistake of not looking! I asked for pushrod oiling, I will know for certain by afternoon. Can they be fixed if I got the wrong ones?
Posted By: B3RE

Re: Another burnt pushrod! - 09/12/16 02:01 PM

Hey Greg,

Sorry to hear about all the issues. I realize you were supposed to have pushrod oiling, but the spray bars should be adequate, if there is enough oil volume. Do you know the spray hole size and quantity, and the restrictor size feeding the head?

I had a problem with number 1 and number 2 intake rockers on a Hemi not getting enough oil from the spray bar and it was turning the roller and valve tip blue from heat. When I calculated the total area of the spray bar holes, and compared them to the restrictor, they were exactly the same. Considering that pressure will drop over distance, it didn't have enough volume to maintain pressure at the furthest point from the source, so it just dribbled oil and didn't actually spray. I'm going to assume your spray bars are fed from the rear of the block, so numbers 1 and 2 are furthest from the source, and may need a little more volume to get a good spray on the adjusters. It's worth a look.
Posted By: gregsdart

Re: Another burnt pushrod! - 09/12/16 03:45 PM

Pictures of the lifters. There is a hole above each side of the axle, about .043. They are low enough that they are exposed about 3/4 of the time below the lifter bore.

Attached picture P1010040 (1).JPG
Posted By: gregsdart

Re: Another burnt pushrod! - 09/12/16 03:53 PM

Originally Posted By B3RE
Hey Greg,

Sorry to hear about all the issues. I realize you were supposed to have pushrod oiling, but the spray bars should be adequate, if there is enough oil volume. Do you know the spray hole size and quantity, and the restrictor size feeding the head?

I had a problem with number 1 and number 2 intake rockers on a Hemi not getting enough oil from the spray bar and it was turning the roller and valve tip blue from heat. When I calculated the total area of the spray bar holes, and compared them to the restrictor, they were exactly the same. Considering that pressure will drop over distance, it didn't have enough volume to maintain pressure at the furthest point from the source, so it just dribbled oil and didn't actually spray. I'm going to assume your spray bars are fed from the rear of the block, so numbers 1 and 2 are furthest from the source, and may need a little more volume to get a good spray on the adjusters. It's worth a look.
Mike, I think you have something there. I restricted those fittings on the outside of the valve covers a long time ago because I have always run pushrod oiling as well, and that may well be why there was no problem until now when I went to the Isky roller lifters. There is no large hole next to the oil galley area like the Comp lifters.
Posted By: fast68plymouth

Re: Another burnt pushrod! - 09/12/16 04:03 PM

How does the oil get from your .060 hole in the bushing into the slot on the lifter body?

Unless I'm missing something, this really doesn't look like it's going to provide proper oiling on a mopar.

I would much rather see a full diameter oil band on the lifter body, that's getting pressure from the feed hole 100% of the time, then have edge orifices above the band in line with the axles.

On the motors I've done with spray bar oiling, I have one .060 restrictor per side.
Posted By: B3RE

Re: Another burnt pushrod! - 09/12/16 04:14 PM

Originally Posted By gregsdart
Originally Posted By B3RE
Hey Greg,

Sorry to hear about all the issues. I realize you were supposed to have pushrod oiling, but the spray bars should be adequate, if there is enough oil volume. Do you know the spray hole size and quantity, and the restrictor size feeding the head?

I had a problem with number 1 and number 2 intake rockers on a Hemi not getting enough oil from the spray bar and it was turning the roller and valve tip blue from heat. When I calculated the total area of the spray bar holes, and compared them to the restrictor, they were exactly the same. Considering that pressure will drop over distance, it didn't have enough volume to maintain pressure at the furthest point from the source, so it just dribbled oil and didn't actually spray. I'm going to assume your spray bars are fed from the rear of the block, so numbers 1 and 2 are furthest from the source, and may need a little more volume to get a good spray on the adjusters. It's worth a look.
Mike, I think you have something there. I restricted those fittings on the outside of the valve covers a long time ago because I have always run pushrod oiling as well, and that may well be why there was no problem until now when I went to the Isky roller lifters. There is no large hole next to the oil galley area like the Comp lifters.

You will still need a certain amount of restriction to keep from flooding the top end with oil, but it might just need opened up another .010" or so. I would try priming the motor with a drill, and keep opening the restrictor until it gets oil on all the adjusters. That should equate to adequate oiling at idle, and as long as the oil pressure doesn't drop off on top end, you should be good to go.
If it drops off at higher rpm, you might have to reduce the size of the spray bar holes to reduce pressure loss, but I doubt you will.
Posted By: B3RE

Re: Another burnt pushrod! - 09/12/16 04:17 PM

Originally Posted By gregsdart
Pictures of the lifters. There is a hole above each side of the axle, about .043. They are low enough that they are exposed about 3/4 of the time below the lifter bore.
That hole looks like it is only meant to oil the axle. I don't see that being a feed for pushrod oiling.
Posted By: B3RE

Re: Another burnt pushrod! - 09/12/16 04:25 PM

Originally Posted By fast68plymouth
How does the oil get from your .060 hole in the bushing into the slot on the lifter body?

Unless I'm missing something, this really doesn't look like it's going to provide proper oiling on a mopar.

I would much rather see a full diameter oil band on the lifter body, that's getting pressure from the feed hole 100% of the time, then have edge orifices above the band in line with the axles.

On the motors I've done with spray bar oiling, I have one .060 restrictor per side.

.060" should be about right, but it depends on how many holes are in the spray bar, and how much area they have bleeding off pressure.
I had to go from .040" to .060" to get oil spraying at the front of the spray bar, and that was with only four .020" holes in the bar. More holes will bleed more pressure with a given area (diameter).
Posted By: gregsdart

Re: Another burnt pushrod! - 09/12/16 06:02 PM

Originally Posted By fast68plymouth
How does the oil get from your .060 hole in the bushing into the slot on the lifter body?

Unless I'm missing something, this really doesn't look like it's going to provide proper oiling on a mopar.

I would much rather see a full diameter oil band on the lifter body, that's getting pressure from the feed hole 100% of the time, then have edge orifices above the band in line with the axles.

On the motors I've done with spray bar oiling, I have one .060 restrictor per side.

On some of the Comp Cams roller lifters I used, the oil hole on the lifter was right in line and fed directly from the oil galley, which was too much oil through the pushrods, according to Brian at IMM? I bought lifters from him, Comp again, but with feed holes ninety degrees (no longer directly exposed) to the .060 hole in my bushings. Everything worked fine. I do remember oil in the pushrods, so it was flowing around the lifter body and entering the feed hole and up through the pushrod. It is pretty obvious now that I got lifters without oiling, and I will test the spraybar system and check to see what I put in there for restrictors.
The Isky EZ roll lifters were drop shipped to me directly from Isky, and they sent the wrong ones. Brian told me to send them back to Isky and he would get this taken care of. That is great customer service. Thanks Brain!! up
Posted By: B1MAXX

Re: Another burnt pushrod! - 09/12/16 06:28 PM

maybe it's me but I don't see any hole for pushrod oil?
Posted By: fast68plymouth

Re: Another burnt pushrod! - 09/12/16 06:38 PM

Quote:
..... but with feed holes ninety degrees (no longer directly exposed) to the .060 hole in my bushings. Everything worked fine.


That's the correct way to have it....... And like you said, it worked fine.

With the lifters in the pic, even if they have a hole from the slot that feeds the pushrods..... How does the oil get into the slot?
The smooth part of the lifter body just blocks off the hole in the bushing.

The way those lifters are set up, they don't do a good job of oiling the roller either..... For the same reason. No way to get the pressurized oil into the slot.

Unless, as I stated previously...... I'm missing something.

I'd send 'em back......they're not what you wanted..... And it's not like they're cheap either.

Edit: I just blew the pic up and finally saw the roller oiling holes.
Looks like that's just splash oiling to me.
I'm no engineer, but that seems like a fairly highly stressed area of the lifter body to drill an extra hole into........ Right above the axle.
Posted By: Leigh

Re: Another burnt pushrod! - 09/12/16 06:48 PM

Good to hear you got it figured out, and it seems like the carnage is minimal. Sorry you have to clean all the debris. At least as you said, the valve sealing numbers are good. BIR at the end of the month? 🙂
Posted By: AndyF

Re: Another burnt pushrod! - 09/12/16 06:57 PM

I got pushrod oiling lifters from Crower years back and they were drilled wrong. The hole for the pushrod came out of the gallery area and flooded the top end. Crower wouldn't take them back or fix them which is one reason why I stopped using Crower parts.

I figured out much later how I could've fixed the lifters but water under the bridge. From what I've seen over the years the best way to provide oil to the pushrods is to pull oil from the clearance around the lifter. That way the clearance area acts as a restrictor and limits the oil to the top end.

Just a few weeks back I got a set of the new Sportsman roller lifters from Comp which are advertised as pushrod oiling. But when I opened the box I couldn't see any evidence of pushrod oiling. I talked to Comp and they agreed that their Mopar lifters do not oil the pushrod and that the catalog information was misleading.
Posted By: fast68plymouth

Re: Another burnt pushrod! - 09/12/16 07:07 PM

If you can live with "standard duty" Comp lifters and want pushrod oiling for a bb, and don't need offset pushrod seats, just use the AMC lifter(861) along with the bb mopar link bars(829L).
These will have the same pushrod seat height as the 892(not 829) and 87016, but with the oil hole parallel to the axle.
Posted By: dvw

Re: Another burnt pushrod! - 09/12/16 10:09 PM

First 250 passes Comp 829. Then switched to Isky Bushed. My Iskys have the oil hole for the axles in approximately the same spot. The first .050" or so of lifter travel the axle holes are exposed. The pushrod feed holes are located above the band. I restrict the pushrods with a 3/32" roll pin (inner hole dia aprox .058") The feed hole in the bushing is aproximately .100". The oil pressure runs around 60@1500, 80@7000 with 5/W30. Comp 996 springs, Now Pac 1224 both set at 300-310 seat.
Doug
Posted By: fast68plymouth

Re: Another burnt pushrod! - 09/12/16 10:28 PM

Doug, your lifters have a "band"? Not slots like the ones in the pic?

Feed holes parallel or perpendicular to the axles?
Posted By: dvw

Re: Another burnt pushrod! - 09/13/16 12:28 AM

Originally Posted By fast68plymouth
Doug, your lifters have a "band"? Not slots like the ones in the pic?

Feed holes parallel or perpendicular to the axles?

Yes, a band push rod holes 90 degrees to the axle. I found a pic
Doug

Attached picture 2016-09-12 18.45.41.jpg
Attached picture 2016-09-12 18.45.41.jpg
Posted By: fast68plymouth

Re: Another burnt pushrod! - 09/13/16 12:41 AM

On one of the motors I put together using Jesel rockers, I thought I'd be a smart guy and go with pushrod oiling.
It was built from an aluminum World block with bushed lifter bores, so I got some Comp 892's for it.
Had it all together, primed the motor....... And as soon as the drill bogged a bit from building oil pressure in the system, oil shot out of the top of one of the rockers 15-20 feet across the shop.
Apparently, the hole in the bushing and the hole in the lifter were lined right up with each other when the cam was on the based circle.
With the drill even barely turning oil just gushed out of whichever rockers were mostly closed.
When I saw it my thought was, "well....... I guess that's not going to work".
That was completely unrestricted oil flow to the top end.

Ordered some 87019's(no oil holes) and spray bar valve covers..... And that was that.
Posted By: dvw

Re: Another burnt pushrod! - 09/13/16 02:12 AM

My comps had the oil hole inline. The motor would only build 45psi@7000. epoxied the hole in the adjacent side of the lifter and restricted the opposite side to .040". Then had to back the adjustment screw for the relief valve out .250" to get the pressure back down to 65@7000.
Doug
Posted By: gregsdart

Re: Another burnt pushrod! - 09/13/16 02:43 AM

The lifters are on their way to Isky, so in about a week or so I should have some parts to test.
Now to figure out why I have three relatively new intake rockers with busted needle bearing cages mad I've seen them break on the outer edge of the cage next to the snap rings, but these are all broken inside, where there shouldn't be any side load. I am glad I took the time to check them. They felt fine till I tried to rotate them a full 360 around the shafts, then I could feel some bind, and found the broken ones.
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