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O/2 sensor location,where is the sweet spot???????

Posted By: hemi-itis

O/2 sensor location,where is the sweet spot??????? - 03/01/16 05:28 PM

I'm getting some silly readings from the O/2 sensor,the log looks more like a seismograph.I have the sensor about 8 inches from the header pipe merge in the bend inward toward the "X" .
Monte said it's most likely in a turbulent location.The sensor is at the 9 o'clock position.

SO where IS the sweet spot to install the sensor??? runaway
Posted By: MR_P_BODY

Re: O/2 sensor location,where is the sweet spot??????? - 03/01/16 05:38 PM

I put them in a straight run area.. about 6"
after the end of the primaries.. if yu were
running open headers I want 8"-10" before the
end of the collector.. that way it wont back
flow and pick up out side air which could give
you bogus readings on shut down or a steady rpm..
make sure the sensor is pointed a little downward
(on the inside) the drop off moisture when its
cooling... try not to put it near the X.. being that
just pulses back and forth
wave
Posted By: sr4440

Re: O/2 sensor location,where is the sweet spot??????? - 03/01/16 05:53 PM

I have put sensors all over primary pipe, collector, before the merge, after and 8 inches down stream. I have never had a problem with reading jumping around. With that being said if there is high pressure hitting the O2 sensor the reading will change. On the dyno, when we do a turbo engine, I have a pressure sensor in the exhaust manifold that allows for a correction factor to be used.

this is from the Daytona sensor site, they have a chart that show the pressure relationship

Quote:
The Bosch LSU 4 wide-band sensor is affected by exhaust pressure as shown on the graph below. The error (%) applies to the oxygen pump cell current. Note that 1 bar corresponds to normal sea level atmospheric pressure. For most performance applications, excessive exhaust back pressure is not a concern and the resulting small error can be disregarded. At high elevations, the error is also relatively small. At 10,000 feet elevation (about .68 bar), AFR values near 13.0 will be shifted up approximately +0.15 AFR.


http://www.daytona-sensors.com/tech_wego.html

hope this helps


joe
Posted By: Bad340fish

Re: O/2 sensor location,where is the sweet spot??????? - 03/01/16 06:17 PM

I would put your exhaust cutouts in before I moved the 02s, that back pressure could be causing the crazy readings.
Posted By: ahy

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 01:21 AM

Mine is mounted in the header collectors 2-3" upstream from the attachment flanges. This location has worked well for me... also what TTI recommended when they made the headers.
Posted By: TRENDZ

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 02:41 AM

The sensor is junk. You could put it on the moon and it would still read lean.
Buy a new sensor, do a clean air calibration. Don't run the engine with ratios lower than 12.0:1.
Read the manufacturers mounting recommendation. Mount it in a position that is least likely to get any liquid on it.
Posted By: CSK

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 03:44 AM

has someone been using leaded fuel. & KILLED the o2 sensor ?
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 03:50 AM

Originally Posted By csk
has someone been using leaded fuel. & KILLED the o2 sensor ?


NO rant





That was the last set,,,,,,,,,,
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 04:04 AM

Originally Posted By TRENDZ
The sensor is junk. You could put it on the moon and it would still read lean.
Buy a new sensor, do a clean air calibration. Don't run the engine with ratios lower than 12.0:1.
Read the manufacturers mounting recommendation. Mount it in a position that is least likely to get any liquid on it.


Put a new set on before parking it for the winter.
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 04:14 AM

Originally Posted By sr4440
I have put sensors all over primary pipe, collector, before the merge, after and 8 inches down stream. I have never had a problem with reading jumping around. With that being said if there is high pressure hitting the O2 sensor the reading will change. On the dyno, when we do a turbo engine, I have a pressure sensor in the exhaust manifold that allows for a correction factor to be used.

this is from the Daytona sensor site, they have a chart that show the pressure relationship

Quote:
The Bosch LSU 4 wide-band sensor is affected by exhaust pressure as shown on the graph below. The error (%) applies to the oxygen pump cell current. Note that 1 bar corresponds to normal sea level atmospheric pressure. For most performance applications, excessive exhaust back pressure is not a concern and the resulting small error can be disregarded. At high elevations, the error is also relatively small. At 10,000 feet elevation (about .68 bar), AFR values near 13.0 will be shifted up approximately +0.15 AFR.


http://www.daytona-sensors.com/tech_wego.html

hope this helps


joe




What's the difference between pressure & back pressure in the 4 inch pipe??

Attached picture 2.17.16 008.jpg
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 04:25 AM

Originally Posted By Bad340fish
I would put your exhaust cutouts in before I moved the 02s, that back pressure could be causing the crazy readings.


Shopping for pipe & v bands to fab cut outs up
Posted By: Crizila

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 04:31 AM

Could be a wiring problem - loose / bad ground can do that.
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 04:43 AM

Originally Posted By Crizila
Could be a wiring problem - loose / bad ground can do that.



work MMMMMMM
Posted By: sr4440

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 07:50 PM

Originally Posted By Crizila
Could be a wiring problem - loose / bad ground can do that.


Bit confused by this, with no volts the O2 sensor (mine) will read 10.4 AFR and with full voltage (5 volts) it will read 19.5. So if it is a loose ground, I would expect a rich reading followed by a lean spike when it reconnected (maybe?). shruggy

Joe
Posted By: TRENDZ

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 08:09 PM

Originally Posted By hemi-itis
Originally Posted By TRENDZ
The sensor is junk. You could put it on the moon and it would still read lean.
Buy a new sensor, do a clean air calibration. Don't run the engine with ratios lower than 12.0:1.
Read the manufacturers mounting recommendation. Mount it in a position that is least likely to get any liquid on it.


Put a new set on before parking it for the winter.

A new "set"?
Do you have 2 sensors?
Did you get the same results with the new sensor(s)?
I assume the wb control box has a +5v out. Are you also using a shared SIGNAL ground?
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 11:45 PM

Originally Posted By TRENDZ
Originally Posted By hemi-itis
Originally Posted By TRENDZ
The sensor is junk. You could put it on the moon and it would still read lean.
Buy a new sensor, do a clean air calibration. Don't run the engine with ratios lower than 12.0:1.
Read the manufacturers mounting recommendation. Mount it in a position that is least likely to get any liquid on it.


Put a new set on before parking it for the winter.

A new "set"?
Do you have 2 sensors?
Did you get the same results with the new sensor(s)?
I assume the wb control box has a +5v out. Are you also using a shared SIGNAL ground?


Have not been out yet with the new pair of Bosch sensors.
Not sure on the shared signal ground,,,,,,,,,,
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/02/16 11:50 PM

Originally Posted By sr4440
Originally Posted By Crizila
Could be a wiring problem - loose / bad ground can do that.


Bit confused by this, with no volts the O2 sensor (mine) will read 10.4 AFR and with full voltage (5 volts) it will read 19.5. So if it is a loose ground, I would expect a rich reading followed by a lean spike when it reconnected (maybe?). shruggy

Joe


You might be in the same boat,,,,,,,,,,, work

Attached picture 2.17.16 013.jpg
Posted By: TRENDZ

Re: O/2 sensor location,where is the sweet spot??????? - 03/04/16 02:12 AM

Really just shooting in the dark here. I cant tell scale/ value without a ref point.
You say you have 2 sensors. I see the other sensor is showing close to the same value at the cursor time line. As a trend, are they both reading the same values? If so, I guess my bad sensor theory is out the window.
Are your sensor outputs calibrated correctly to your logger?
Many WB controllers have configurable outputs. I usually set the low voltage(rich) to .5 volts 10:1 a/f ratio. Then set my high voltage(lean) to 4.5 volts 20:1 a/f ratio.
This gives wiggle room when setting the logger/ecu input values.
There are very few instances when I see NO offset voltage between output and input readings on two separate devices.
I check the offset amount by setting the wideband controller to send out a straight line voltage, regardless of a/f ratio.
As an example...
10:1 a/f = .5 volts
20:1 a/f = .5 volts
Now your wideband should be outputting .5 volts no matter what the ratio is. Check your datalog. If the voltage doesn't read .5 volts, you need to mathematically change either the output voltage, or the read value.
Do the same with the high voltage...
10:1 a/f = 4.5 volts
20:1 a/f = 4.5 volts
Same deal. I keep that .5 volt window on the high and low side for offset changes. If you don't need the "windows" on the high or low side, you can widen the voltage swings(.2 volts-4.8 volts) to get better resolution.
The reason I asked about sensor ground commonality, is there are frequently these ground offsets. Some manufaturers dont want other devices to share, and some do.
Posted By: hemi-itis

Re: O/2 sensor location,where is the sweet spot??????? - 03/04/16 05:43 AM

At his point,I must verify the grounds for the o/2s and see it the new sensors give a better readout.I figure 2s or 3 passes to verify where I left off last.Then open the cut outs and see what happens.
Took a few more pics and must figure out how I want to fab the cutouts.

Attached picture 3.1.16 001.jpg
Attached picture 3.1.16 004.jpg
Posted By: Blusmbl

Re: O/2 sensor location,where is the sweet spot??????? - 03/05/16 12:15 AM

Listen to what Trendz wrote. Others have mentioned there is no way the car can run at 19:1 a/f under load, and both sensors are reading lean. There is likely a wiring problem, and you can start by checking the voltage being read at your data acquisition unit.
Posted By: Twostick

Re: O/2 sensor location,where is the sweet spot??????? - 03/05/16 04:22 AM

Grounds are critical to these sensors telling you the truth.

All ground locations are not created equal so if the mfg instructions say ground to a specific location, just do it. If the ground potential for the controller is different than the sensor you get a ground differential and a false reading.

Just to verify, zero leaks upstream of the sensor ie header flange gaskets and no pan evac?

Kevin
Posted By: Kam*Kuda

Re: O/2 sensor location,where is the sweet spot??????? - 03/05/16 05:10 AM

This is great Info I am having the same problem woth my fast xfi system and mostly at idle.

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Posted By: Kam*Kuda

Re: O/2 sensor location,where is the sweet spot??????? - 03/05/16 05:50 AM

Here is an interesting check of the O2...
http://www.yellowbullet.com/forum/showthread.php?t=1275090
Posted By: Twostick

Re: O/2 sensor location,where is the sweet spot??????? - 03/05/16 05:53 AM

Originally Posted By Kam*Kuda
This is great Info I am having the same problem woth my fast xfi system and mostly at idle.

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You shouldn't put too much stock in AFR readings at idle, especially with a lumpy cam. You set it so the engine is happy and the AFR is what it is.

With a cam with a lot of overlap you get a lot of random misfires or half fires at idle and all the oxygen that doesn't get used parades past the O2 sensor and you get a lean reading when in fact it could be/likely is pig rich.

Kevin
Posted By: OUTLAWD

Re: O/2 sensor location,where is the sweet spot??????? - 04/07/16 08:06 PM

Somewhat related. Anyone using WRO2 in conjunction with crankcase evac?

How close can the evac lines get to the sensor before it may effect readings?
Posted By: mopar dave

Re: O/2 sensor location,where is the sweet spot??????? - 04/07/16 08:17 PM

i know you need to have the o2 sensor up stream from the evac.
Posted By: FastmOp

Re: O/2 sensor location,where is the sweet spot??????? - 04/07/16 09:17 PM

10 or 2 o clock
No leaks up stream
Posted By: mopar dave

Re: O/2 sensor location,where is the sweet spot??????? - 04/07/16 09:53 PM

Yep thats the recommended . i had mine at 9 oclock.
Posted By: DARTH V8Я

Re: O/2 sensor location,where is the sweet spot??????? - 04/07/16 10:30 PM

on a straight pipe 9/3, never on the inside of a curve section..
Posted By: MR_P_BODY

Re: O/2 sensor location,where is the sweet spot??????? - 04/07/16 10:39 PM

Originally Posted By OUTLAWD
Somewhat related. Anyone using WRO2 in conjunction with crankcase evac?

How close can the evac lines get to the sensor before it may effect readings?


A couple of inches is plenty as long as the O2
is up stream.. I have been a little closer without
any issue.. big overlap cams pulse a lot at idle
wave
Posted By: OUTLAWD

Re: O/2 sensor location,where is the sweet spot??????? - 04/08/16 01:39 PM

It's downstream, but I was worried about pulses. I got it sorted last night. Getting close to firing the EFI up if it would stop snowing...
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