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Tom's Bulldozer is getting some updates

Posted By: Defbob

Tom's Bulldozer is getting some updates - 01/25/15 01:39 AM

Through the past 8 months, Tom and I have realized that the YJ based SOA front suspension on his '58 Willys Wagon is not up to the task. We have decided on a few ways to improve the durability of the front suspension and increase the vehicles offroad performance.

The old 63" wide axles are being swapped out for some full width axles and the front suspension is being converted to a 3-link with coilovers. The axles gears are being exchanged to 4.88's from the 4.10's in preparation for future 42" Pitbull Rockers.

Since Tom drives like his rig like a bulldozer and hitting trees has bent both his front leaf springs, a beefy 3-link will take care of that issue. Most link suspension use 2"OD 1/4" wall tubing for the links and 1.75"OD 1/8" wall tubing for the track bar. Tom's will use 2.25"OD 3/8" wall tubing for the links and 2"OD 1/4" wall tubing for the track bar. He is not bending these

The only differences out back are the gear change, axle width, and the TMR shave kit to smooth out the bottom of the axle.

I have accumulated all of the parts and have begun preparing the axles for the swap. Tom is handling the gear/locker installs and brakes, while I handle the welding and suspension end.

I just welding on the first part of the front axle today, an Artec truss.

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Posted By: 79powerwagon

Re: Tom's Tastykake is getting some updates - 01/25/15 03:10 AM

Jeepers!

(No pun intended)

How the heck do you keep the tubes straight when welding THAT much steel onto them???

This whole project is darn cool!
Posted By: DusterDave

Re: Tom's Tastykake is getting some updates - 01/25/15 05:36 AM

That truss looks like a piece of the George Washington Bridge!
Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 01/25/15 03:04 PM

Quote:

That truss looks like a piece of the George Washington Bridge!




Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 01/25/15 03:05 PM

Quote:

Jeepers!

(No pun intended)

How the heck do you keep the tubes straight when welding THAT much steel onto them???

This whole project is darn cool!




The tubes are .500" wall, they don't warp
Posted By: DusterDave

Re: Tom's Tastykake is getting some updates - 01/25/15 05:35 PM

Quote:

Quote:

Jeepers!

(No pun intended)

How the heck do you keep the tubes straight when welding THAT much steel onto them???

This whole project is darn cool!




The tubes are .500" wall, they don't warp



Gotta love front Dana 60's, especially kingpin versions like yours!
Is it safe to assume you're going to add high steering to it?
Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 01/25/15 07:29 PM

Only high steer for the drag link. There will be tie rods in the stock location in order to keep them out of the way of the panhard bar.

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Posted By: DusterDave

Re: Tom's Tastykake is getting some updates - 01/25/15 09:32 PM

Quote:

Only high steer for the drag link. There will be tie rods in the stock location in order to keep them out of the way of the panhard bar.



I'll be watching this conversion closely. I recently acquired a KP D60, and was thinking about doing away with the leafs up front and installing it with a 3 link & coil-overs.
Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:04 PM

The 3-link has been done. Here are the step by step pictures, aside from the painting portion.

I made Tom remove his old axle, which is actually the front axle to my M37. You can see how bad the front springs were beaten up.


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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:06 PM

Here is the empty spot and the new axle getting ready to go into position

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:08 PM

Upper frame link tack welding in place and heims in place. Axle positioned.

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:09 PM

Nice front shot of the Artec Dodge D60 truss. Mock up arms made with roll cage tubing.

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:11 PM

Actual arms made with 2.25" 3/8" wall DOM. Fat and stumpy.

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:13 PM

Frame panhard bar bracket tack welded in place. And the Artec Dodge truss mounted panhard bar bracket tack welded to the truss.

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:14 PM

panhard bar is made. Now I could check the flex and look for binding.

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:15 PM

everything is welded and painted and in for final assembly.

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:16 PM

Back on all four wheels and brakes bled

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Posted By: Defbob

Re: Tom's Tastykake is getting some updates - 04/25/15 09:16 PM

The rear axle swap will be next week.
Posted By: WO23Coronet

Re: Tom's Tastykake is getting some updates - 04/26/15 04:02 AM

Very nice work
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