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Find fuel sender '71 C body POLICE 5/16" out AND with return

Posted By: Furious440

Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/19/18 06:05 AM

This is my dilemma:

I have a 1971 Fury I 440 HP police car that needs a new fuel sending unit. The original has a 5/16" fuel outlet and 1/4" fuel return nipple. OEM part number is 3621608. This is a four vent fuel tank system with E.C.S.

The only senders I find available for C body do not have a return line shruggy For example part number 3420849.

Does anyone know if my part is available? help

Thank you in advance for your reply.
Posted By: ruderunner

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/20/18 02:30 AM

If not available, adding the return is no big deal.
Posted By: tman

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/20/18 10:38 AM

There are places that can rebuild your sending unit. Just do a search and there are several choices. I don't know who is good though. You can only hope they are all good.
Posted By: Morty426

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/20/18 07:08 PM

Have you run the part number through the dealer? You'd be surprised some times.
Posted By: mopars4ever

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/20/18 11:02 PM

My 71 parts book only shows 2 part numbers. One for car 3420849 and one for station wagon 3420850. Police has a special section and it calls for the part number 3621608 as you listed. I checked parts voice and none showed up.

I have a volare that has a two model year only sending unit that is hard to find. I was thinking of removing the gauge portion of a nos sending unit and switching it with the old one. I wonder if anyone has done that before? I can`t remember how it is attached to the tube.
Posted By: moparx

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/21/18 02:00 PM

i have re-tubed sending units a few times, using 3/8 and 1/2" tube. i silver soldered the gauge unit to the tube. worked very well.
beer
Posted By: mopars4ever

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/21/18 02:35 PM

moparx, thanks
Posted By: Furious440

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/22/18 05:06 AM

Thank you everyone for your advice! bow

I have scoured the internet and can not find the correct part.

I am tempted to solder in the additional return line to my NOS C-body sender. But I am afraid that the heat required would ruin the plastic insulators for the wire, not to mention ruin the coating.

I am looking in too sending the old unit out for restoration. But it is terribly rusty as it sat in bad gasoline for 11 years! I did get a new tank, pad, rubber hoses, clamps, etc.

Does anyone have an opinion about adding a fuel bulkhead connector from Earl's or the like???
Posted By: Furious440

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/22/18 05:12 AM

BTW:

Correction, the return line is 5/16" and not 1/4" as stated in my first post.

Thank you.
Posted By: tman

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/22/18 09:07 AM

Should include a photo of your sending unit. If its rusted, you might be able to get some of that Rust remover liquid where you just soak the part for a day. Unless the tubes are rusted through and through. You have a hard part to find there.
Posted By: 5wndwcpe

Re: Find fuel sender '71 C body POLICE 5/16" out AND with return - 05/23/18 03:30 PM

Here is one source. I've ordered parts from them with no issues though I've not used their rebuilding service.

http://tristarrradiator.com/
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