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PS Box Moving While Turning Steering Wheel

Posted By: YO7_A66

PS Box Moving While Turning Steering Wheel - 01/27/11 01:28 AM

I replaced the ps hose on my Challenger and after I had the motor warmed up, I was moving the steering wheel back and fourth and watching for leaks. That is when I saw the ps box moving back and fourth (1/4" - 3/8" or so towards/away from the motor)as I turned the wheel. I have not checked the bolts yet as the motor was too warm but that will be my first check.
Is this normal or do I have an issue with the mounting of the ps box?

Note: Since I changed out the ps hose, the steering wheel moves MUCH easier now. I was surprised by how much easier the steering wheel moved and I thought it was odd. Maybe the old hose was weak and was ballooning?

Thanks
Posted By: BlakDak

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 01:35 AM

You might not be happy.

When I was a teen, my buddy had a GTS dart that the box had broke the mount loose, it did the same thing.

Hopefully its just loose bolts!
Posted By: RapidRobert

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 01:36 AM

Quote:

Hopefully its just loose bolts!


X2
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 01:53 AM

"the box had broke the mount loose"

Do you mean that the mounting pad seperated from the frame rail or that the ps unit had a broken mount tab?

Thanks for the replies.
Posted By: moparts

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 03:22 AM

If you look at the way the mount is spot welded in

There is a LOT of flex there, noticed it on my challenger, spend just a few minutes running beads of weld on the sides of the mount and stiffened it all up

But I had the K member out with no box on it when it was welded up
Posted By: BlakDak

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 03:28 AM

Quote:

"the box had broke the mount loose"

Do you mean that the mounting pad seperated from the frame rail or that the ps unit had a broken mount tab?

Thanks for the replies.




I just glanced at the box, and it was moving quite a bit.

this was 20 years ago... So its not so fresh in my head.

I do remember being asked to weld it to fix it, and I was not comfortable doing it at the time.

I know its not much help.
Posted By: Evil Monkey

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 07:16 AM

I've had my PS box start moving on me on two different occasions, caused by both things being discussed here, so I can tell you what I saw with both issues.

When the welds broke on the steering box bracket:
This happened about 10 years ago as I was leaving home. When that happened, I didn't completely lose my steering, but it was close - the car pretty much went whatever way it wanted to. I was able to get it back into my driveway, popped the hood, and moved the steering wheel through the open window (with the motor off) while I watched what was happening to the steering box. When I moved the steering wheel, the box would move an inch or so in either direction, and it was also moving upwards an inch or so - it was easy to tell something was broken, as the box was moving all over the place. An inspection showed that the welds had broken between the K frame and the steering box bracket, and re-welding the bracket fixed the issue.

When the steering box bolts loosened up:
This happened 2 summers ago. I noticed some slop in the steering, and it was gradually getting worse. Again, I popped the hood and moved the steering wheel while watching what was happening to the steering box. This time, the box moved a much smaller amount - only maybe 1/4 inch each way, and just a little upwards also. I could tell this time that something was still holding the box in place, but it was loose. I found that both bolts had loosened up, so I cleaned them up and installed with a little locktite, and the slop in the steering went away.
Posted By: autoxcuda

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 07:31 AM

One a little extreme solution


Attached picture 6440908-KmemberFixAndSwapAllMed.jpg
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 12:41 PM

Thank you all for the quick responses.

I did notice the box moving side to side & now that it was mentioned, it moved upward a littel bit too. The box is securely in place and I could not move it just by pushing on it. Tonight, I will put a pry bar against the box to see where the movement is coming from and check back in.

Does the ps box bracket attach to the frame rail or the k-frame?
I am trying to think what that area looks like without the ps box attached. Could someone post a picture of this area without the ps unit bolted up?

Thanks again.
Posted By: Challenger 1

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 12:59 PM

Here's the K that's in my 71 E body. I made a couple gussets and rewelded pretty much all the welds after sand blasting before paint. Hope this helps a little. Actually, I sand blasted it clean, started welding and there was grease was coming out of the seams making it real hard to weld. So I steam pressure washed it again and it got kinda rusty.

Of course I added a skid plate while I was at it.
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 01:28 PM

So it appears that the ps box bolts onto the kframe. Do you have another picture showing the side where the mounting holes are for the ps box?

My luck: I moved this past Summer and got rid of two extra k-frames.

Thank you for the pictures.
-----------------------------------------------
What would be the explanation as to why the steering wheel moves easier now after the new ps hose and fluid change?

Thanks
Posted By: Challenger 1

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 01:46 PM

Quote:

So it appears that the ps box bolts onto the kframe. Do you have another picture showing the side where the mounting holes are for the ps box?

My luck: I moved this past Summer and got rid of two extra k-frames.

Thank you for the pictures.
-----------------------------------------------
What would be the explanation as to why the steering wheel moves easier now after the new ps hose and fluid change?

Thanks




I think the wheel moves easier now because the whole box is moving instead of moving the wheels.
Don't have side shots available right now, I do have a couple K at home I could take pictures of if you need them.

It got blasted again before paint.

Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 02:38 PM

Thank you once again. I hope to find something out tonight.
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 08:51 PM

Ref: I found a picture of the ps mount bracket from one of my old k-frames.

Attached picture 6441628-P8210006.JPG
Posted By: Montclaire

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 09:26 PM

A little bit of movement is really not unusual. That's how they were from the factory - sloppy. Today's better rubber compounds and wider tires don't help matters. A few well placed gussets will do a world of good for it. Even if the mount has broken loose, it's still no big deal.

It would be nice to have a spare K to tweak and then swap out, but it all would have to come out anyway, so just fix what you have.
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 09:32 PM

If I find the bracket welds to be broken, and if I remove the ps box, can I weld up the bracket with the k-member on the car?

Thanks
Posted By: SomeCarGuy

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 10:08 PM

It is pretty common for the mount area to be fatigued. Reinforcing mine is on my list of to dos and it isn't even really a problem at this point. Also watch for the tubes for the LCAs to be busted out at the weld.
Posted By: pishta

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 10:15 PM

My '65 A cracked a steering box bracket and I about soiled my shorts when the car started to get "speed wobbles" at 40 MPH. Front end shook side to side violently so much that I laid on the brakes pretty good and wrestled it to the side of the road. Limped it home at 10mph and investigated and found the bracket completely broke way from the frame in 2 of 3 spots. I just got a new K for 50 bucks but could have welded the old one with a few gussets if I had to. I have the motor out now and will lay a bead on the bracket after reading this agian. Look at your idler arm too while you are down there, lots of flex on old cars down there.
Posted By: 62maxwgn

Re: PS Box Moving While Turning Steering Wheel - 01/27/11 10:31 PM

Before jumping to any conclusions or being paranoid,just check the bolts first.
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 01:19 AM

After thinking about the replies all day I had my game plan together by the time that I got home. I even had a buddy with a portable welder that was going to let me borrow it if needed.
I first took my 2' crowbar the started pushing against the side of the steering box to see where the movement was coming from. It didn't take long to see that today, I was a lucky guy! The movement was coming from the mounting bolts. I got down under the car and found each of the three bolts were 3/4 turn from being tight. After tightening them back down, I used the crowbar again and did not see any more movement. Then I turned the steering wheel (engine was off) both ways and did not see any movement!!
I am still surprised how much movement was there due to some slightly loose bolts. The clearance holes must be huge.
I inspected the welds that I could see and they looked as good as the original weld could look on a 40+ year old k-member.

I just want to thank you all again.
Posted By: screamindriver

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 01:30 AM

Glad you caught it in time...It's amazing that it can come loose like that and be relatively undetected...
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 01:45 AM

I have had the car for 9 years and never once thought to tighten the ps box bolts. I am thinking of pulling them back out and adding either lock washers or locktite.

Thanks
Posted By: Challenger 1

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 01:46 AM

Quote:

Before jumping to any conclusions or being paranoid,just check the bolts first.







Glad you found it and was a easy fix. 62maxwgn was right on!
Posted By: JohnRR

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 02:13 AM

Quote:

I have had the car for 9 years and never once thought to tighten the ps box bolts. I am thinking of pulling them back out and adding either lock washers or locktite.

Thanks




They should have lockwashers , as far as huge clearance holes , no but the box walking around could make them bigger . I'd pull each one , clean the bolt and the hole with brake wash , blow them out then use red loctite and torque to spec .
Posted By: YO7_A66

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 03:24 AM

I was thinking blue but there is no reason for me to be pull the ps box any time soon. I will pick up some red this weekend. It is hard to tell how long this box has been moving around on me and I don't want it to happen again.

Thanks
Posted By: IMGTX

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 03:41 AM

Glad it was a simple fix.

When the previous owner had my GTX the box broke completely loose and he could only turn left. If he turned left the box wedged up against the frame if he turned right it walked over to the side of the block instead of movign the tires.

The scary part is he drove it like that for abotu 2 months every day.
Posted By: Evil Monkey

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 07:05 AM

Good to hear it was just the bolts. You should notice the steering has less slop in it when the bolts are tight.
Posted By: JohnRR

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 03:42 PM

Quote:

I was thinking blue but there is no reason for me to be pull the ps box any time soon. I will pick up some red this weekend. It is hard to tell how long this box has been moving around on me and I don't want it to happen again.

Thanks




You should have much trouble getting that size bolt out with red in the future , breaker bar or impact gun .
Posted By: Montclaire

Re: PS Box Moving While Turning Steering Wheel - 01/28/11 05:55 PM

I'd still suggest throwing on a few gussets at some point down the line. Try turning the wheel with the pump going this time, I bet you see movement.
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