Moparts

Why do I keep fouling plugs? **UPDATE 7/10/09**

Posted By: sharpie

Why do I keep fouling plugs? **UPDATE 7/10/09** - 07/06/09 04:12 PM

After all this fun with a snapped rocker arm bolt and bent pushrod (loose rocker arm bolt, I think), I fixed the valvetrain and fired 'er up again. Sounds great, no issues mechanically with the motor (360 Magnum). The fuel, however, is a being a brat.

Some of you know that a couple weeks ago I had carb vacuum problems which left me stalled in the middle of the road, and resulted in a AAA tow and my swapping to an Edelbrock Performer carb for the time being. Since then, I have been having interesting idle issues. For the first few minutes after starting up cold, it would idle really rough and almost die. I would just hold it to 1000RPM until it warmed up, at which point it would idle fine (1000RPM in park or neutral, 850RPM in gear). By cold, we're still talking 85-90 degrees outside, but this happens if it hadn't been started up in a while.

So about a week ago, I got out my trusty vacuum gauge and tachometer, which had both been verified to be correct against another gauge, and set the idle at a basic level. I started from a baseline of 850RPM (in park) and leaned out the engine until I got the highest vacuum reading. This boosted my idle speed a bit, so I brought the idle speed screw down until I got back to 850RPM. I plugged the rest of the vacuum ports, plugged back in my vacuum advance, and she idled like a dream, even though the exhaust still had a gassy aroma to it. I drove it around a bit, then pulled a plug - carbon-fouled. Well, I decided to drive it around a little longer. I did a healthy 2000RPM all around town - maybe a 20 minute adventure - and came back. Still carbon-fouled plugs. No gasoline smell, no wetness, just carbon. This was Monday of last week, but since I had a lot of stuff to do (read: prepare for a vacation this past weekend), I let it sit until yesterday.

The idle issue wasn't a problem before, as when it would warm up, it'd idle just fine. That is, until yesterday. After the car warmed up, it still wouldn't idle. It sounded really rough, and strangely quiet from the tail-pipes. In park or neutral, it was averaging about 850RPM, but would spike 200 RPM or so either way. In gear, it would peak at 500RPM but always try to die unless I gave it gas. If I poked the throttle, nothing would happen. It actually seemed like there was no combustion for a revolution or two after I poked the throttle. However, if I eased on the throttle, I could get the RPM up again. I was thinking vacuum leak, but with the vacuum hovering at about 15hg, I kind of ruled that out. Was I wrong to?

A couple other symptoms I've encountered: I have a fuel filter inline between the fuel pump and the carb. I am getting a bunch of grit into it, and the filter's basically brand new. I need to do something to my tank, but is it possible to get the stuff out, or should I just buy a new tank?

Also, when it starts up cold, the fuel filter (which is clear) shows the fuel as very agitated coming up into the filter. It's almost like it's bubbling to the point of spraying through the filter element. It's not hot, as I'm able to feel the fuel filter itself, so I don't think it's boiling. But it's definitely drawing a LOT of air through. I know I have fuel in the tank (I just put 10 gallons in), so if it's drawing air, I don't know where it's coming from. I don't have the vapor separator line connected to the air cleaner or anywhere, but I don't have it plugged either, is that a problem?

Not sure what my issue is, but at this point, even with a really lean engine at 15hg of vacuum, it's still having idle issues and still fouling plugs. Any advice is appreciated. I'm almost ready to get out the checkbook and place an order for an Innovative LM-1 to REALLY tune this thing, but I'm thinking that this should/could be corrected in a much simpler and cheaper manner. Thanks in advance!
Posted By: FuryUs

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 04:17 PM

Unless you've got a pretty decent sized cam in there, your idle speed seems kind of high--you might not even be on the idle circuit. Put a fresh set of plugs in it and go for a cruise with a little more RPM--not full throttle but enough that you know you're not on the idle circuit. THen shut it down and pull the plugs immediately. If they're black, you're too rich on the primary circuit.
Posted By: gkellycuda

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 04:25 PM

Do eddy's have a power valve in them? If so, that could be your problem. You have the wrong vacuum rating on it.
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 04:34 PM

Nope. No power valve. That's the reason I went with one while I rebuilt my Holley after it was causing problems..
Posted By: Mr.Yuck

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 04:41 PM

Quote:

Nope. No power valve. That's the reason I went with one while I rebuilt my Holley after it was causing problems..




maybe it's NOT the carb then. Start from scratch. turn the mixture screws all the way in, then back them out 1 full turn. Next unplug your vac advance and get your timing light and vacuum gauge out. Start the car to where it will idle. Turn the mixture screws out until you get the best reading...set you idle where you like it, Then take the car up to 2400rpm and set your advance in full 36-38* should be good. Now bring the idel back down and re-check/re-adjust for best vacuum. Maybe you need a hotter plug. oh and MAKE SURE YOUR FLOAT LEVELS are set.
Posted By: Anonymous

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 04:42 PM

Quote:

Do eddy's have a power valve in them? If so, that could be your problem. You have the wrong vacuum rating on it.




"""""""eddy's"""""" I HATE THAT WORD, They are Edlebrock's reworked version of the now defunct Carter AFB, that's what they are.

Don't have power VALVES they have METERING ROD's actuated by PISTONS

If you have a "big" cam, the vacuum may be low enough///the piston springs may be strong enough to be bouncing the metering rods up at idle. They are tapered, go into the main jets, and control mixture in the "power" range.

If you look at the top of the carb---go to the """"""Eddy""""" I HATE THAT WORD site and download the manual for the carb. There are two covers you can remove over the metering rod wells, and actually observe whether the pistons/ rods are fully seated at idle.

(on the exploded view, parts 1 and 2 are screws and covers for the pistons)


You may have a vacuum leak, who knows, at the base gasket itself?


http://www.edelbrock.com/automotive_new/mc/carbs_acc/carbs_access_main.shtml


I believe this is the "carburetor book"

http://www.edelbrock.com/automotive_new/mc/carbs_acc/pdf/carb_owners_manual.pdf
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 04:51 PM

Oooh good information, thanks guys. My Edelbrock doesn't have adjustable float bowls. I don't think the cam is too big, it's a Hughes 1418ALN:

Camshaft Technical Details

Intake Valve Lift 1.6 .520"
Exhaust Valve Lift 1.6 .544"

Intake Duration at .050" 214°
Exhaust Duration at .050" 218°

Lobe Separation Angle 108°

Sweet Spot RPM 2300 - 6100
Posted By: stumpy

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 04:57 PM

You do have adjustable floats but you have to take the top off the carb to set them. All floats are adjustable in some manner.
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:01 PM

Oh yeah, I forgot about that little tab on the float.
Posted By: 64Post

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:07 PM

If you're pulling anything over 12" Hg then your cam is not too big. Those carbs don't like vacuum below 9". And they don't like excess fuel pressure either; I believe 6 psi max. I tried in vain to tune an AVS on a 7" Hg engine...

You may need more initial timing to start and then a recurve.
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:18 PM

Oh, I should mention also my fuel pressure gauge, when working correctly, sits nicely at 6psi. When not working correctly (the time that I notice idling issues), it sweeps violently between 6psi and 15psi. I think this may be a problem related to air in the fuel line?
Posted By: Mr.Yuck

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:20 PM

Is your tank vented? you could be building up extra pressure. I once raced with a guy that would take his gas cap off then wait a second or two before each round...I asked what are you doing? he said...car likes to build up pressure, this gets it out?????
Posted By: plumebody

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:32 PM

Quote:

Quote:

Do eddy's have a power valve in them? If so, that could be your problem. You have the wrong vacuum rating on it.




"""""""eddy's"""""" I HATE THAT WORD, They are Edlebrock's reworked version of the now defunct Carter AFB, that's what they are.

Don't have power VALVES they have METERING ROD's actuated by PISTONS

If you have a "big" cam, the vacuum may be low enough///the piston springs may be strong enough to be bouncing the metering rods up at idle. They are tapered, go into the main jets, and control mixture in the "power" range.

If you look at the top of the carb---go to the """"""Eddy""""" I HATE THAT WORD site and download the manual for the carb. There are two covers you can remove over the metering rod wells, and actually observe whether the pistons/ rods are fully seated at idle.

(on the exploded view, parts 1 and 2 are screws and covers for the pistons)


You may have a vacuum leak, who knows, at the base gasket itself?


http://www.edelbrock.com/automotive_new/mc/carbs_acc/carbs_access_main.shtml


I believe this is the "carburetor book"

http://www.edelbrock.com/automotive_new/mc/carbs_acc/pdf/carb_owners_manual.pdf




""""EDDY'S EDDY'S EDDY'S""""""
Posted By: Mr.Yuck

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:41 PM

""""EDDY'S EDDY'S EDDY'S""""""

How about Caterbrock?
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:44 PM

Quote:

Is your tank vented? you could be building up extra pressure. I once raced with a guy that would take his gas cap off then wait a second or two before each round...I asked what are you doing? he said...car likes to build up pressure, this gets it out?????




My tank's vented, but I don't know whether the vents are doing their job? I just replaced the rubber lines to the vent (four going into the rear framerail), but I don't know where those go, or whether they're sufficiently venting.
Posted By: Mr.Yuck

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 05:52 PM

I wonder if it is the pressure issue. Especially if it's push 15 at times... You could try a fuel pressure regulator.
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 06:08 PM

I don't think it's pressure. I think the fuel pressure gauge is going wild because there's air in the line.
Posted By: 68HemiB

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 06:39 PM

Quote:

Oh, I should mention also my fuel pressure gauge, when working correctly, sits nicely at 6psi. When not working correctly (the time that I notice idling issues), it sweeps violently between 6psi and 15psi. I think this may be a problem related to air in the fuel line?




Okay, let's review:

1. When the fuel pressure gauge "is working" (6psi), the car runs well.

2. When the fuel pressure gauge "isn't working" (spiking to 15psi) the car doesn't run well.

3. This is the second carburetor you have tried on this car, the first one having been pulled because fuel was getting by the needle valve & seat for some mysterious reason.

Have I misstated anything?
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 06:52 PM

The only thing not counted was that we think the mysterious reason was actually a vacuum leak in the secondary diaphragm.

I know it sounds like a fuel pressure issue, but how could a mechanical fuel pump possibly be getting that much pressure built up? Similarly, I shouldn't say the needle sweeps up and down the gauge. It looks more like a severe rattle in the range of 6psi to 15psi. It doesn't do a smooth sweep like a speedometer or a tach or anything.
Posted By: 68HemiB

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 06:58 PM

You went to the trouble of installing a fuel pressure gauge, and are now pretty anxious to ignore or explain away what it's telling you.

If the gauge sees 15psi, so does the carb, whether it is smooth or spiky.

Running without the gas tank cap for a period of time would rule out the possibility of a pressurized gas tank.

That would take one thing off the table.
Posted By: scratchnfotraction

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 07:08 PM

Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/06/09 08:59 PM

Quote:

You went to the trouble of installing a fuel pressure gauge, and are now pretty anxious to ignore or explain away what it's telling you.

If the gauge sees 15psi, so does the carb, whether it is smooth or spiky.

Running without the gas tank cap for a period of time would rule out the possibility of a pressurized gas tank.

That would take one thing off the table.




Hmm. I guess I wouldn't rule out pressure in the tank, but I thought it a little unusual that a fuel pump would be pressurizing fuel at that different a rate?

I should mention another symptom. I originally just thought it was a matter of using parts of less quality, but maybe it does indeed point to a pressurizing of the fuel tank?

Here's a picture of where the fuel filter sits:



Ignoring the dots above the 'A', look at where the red arrow points. When I had a single hose clamp on the line (a fingered one like this), I once had fuel spraying out of the rubber line from the left side of that rubber piece toward the passenger side fender well.

I thought this a matter of using bad parts, so I increased the quality with a screw-type hose clamp (like this). Alas, a single one didn't hold, and I was forced to put a second screw-type clamp on there, where the blue arrow labeled 'B' points.

I really thought it was some incompatibility with the stainless line (which is double-flared correctly) and the rubber hose that came from the filter's packaging. But maybe it points to a pressurized fuel tank?
Posted By: Anonymous

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 12:35 AM

I had a brand new Carter Mechanical fuel pump that would fluctuate pressure as your's is doing, it would go as low as 3 psi to as high as 15 psi. I ended that by installing a new electric pump with regulator, no more fluctuations in psi and no more running issues.
Posted By: Supercuda

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 01:00 AM

AT IDLE who cares if the metering rod pistons are bouncing up and down. Nothing is being drawn thru the main circuit, they can dance an Irish Jig all day long and it won't affect IDLE mixtures.

Heck, pull them out and see if you notice a change at all.

Now if we were on the cruise circuit tooling about, yeah, but Idle no.
Posted By: RapidRobert

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 01:05 AM

Quote:

I'm thinking that this should/could be corrected in a much simpler and cheaper manner.


disconnect/plug the fuel pump & suspend a small gas container(w a bottom outlet) from the hood latch & gravity feed the carb & throw in a new set of plugs. You'll find out real quick if it was a actual psi problem
Posted By: HealthServices

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 01:35 AM

Quote:

I don't think it's pressure. I think the fuel pressure gauge is going wild because there's air in the line.




My Fuel presure goes to 0 when it sucks air. It is a electric pump.

Quote:

but how could a mechanical fuel pump possibly be getting that much pressure built up?




A electric pump may have a 1/16 of a horsepower driving it. Why is it that you don't think a engine that is making 300 horse cannot drive the fuel presure of a mechanical pump to over 7 psi?
Posted By: Anonymous

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 02:20 AM

Quote:

Quote:

I don't think it's pressure. I think the fuel pressure gauge is going wild because there's air in the line.




My Fuel presure goes to 0 when it sucks air. It is a electric pump.

Quote:

but how could a mechanical fuel pump possibly be getting that much pressure built up?




'S not how electric pumps work. The engine, so to speak, only "cocks" the mechanical pump. The pump stroke is driven by the SPRING in the pump, and is also what determines pump pressure. That's why when you run an electric through a mechanical, the overall pressure doesn't go up---the electric simply drives the pump arm away from the cam, and the pump "floats"

A electric pump may have a 1/16 of a horsepower driving it. Why is it that you don't think a engine that is making 300 horse cannot drive the fuel presure of a mechanical pump to over 7 psi?


Posted By: Anonymous

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 02:33 AM

Quote:

AT IDLE who cares if the metering rod pistons are bouncing up and down. Nothing is being drawn thru the main circuit, they can dance an Irish Jig all day long and it won't affect IDLE mixtures.

Heck, pull them out and see if you notice a change at all.

Now if we were on the cruise circuit tooling about, yeah, but Idle no.





Actually they can. He's talking about poor idle, at rpms at or above 850, which "could" be into the transition area, especially if camshaft, vacuum leak, whatever, is causing more than normal throttle plate opening, who knows at this point?

Fuel for idle and transition comes through the main jet/ well area, and disturbances such as "bounching pistons" can certainly affect the idle passage fuel flow.
Posted By: RobX4406

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 03:20 AM

I've got a LM1 for sale if you are looking for one.

Haven't read the entire thread, but, start with the basics, timing, etc.
Posted By: Posest

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 03:59 AM

These carbs hate pressure. I have had to put a dial type regulator on every vehicle with an edelbrock or carter. Stock pumps can vary on the pressure they put out. On one GM pickup I had there was 9 psi out of the pump. Ran horrible because it would bypass the needle and seat. Stock mechanical pump in my Demon was around 8 psi. After the regulator they ran great.
Posted By: scratchnfotraction

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 12:38 PM

seems the line and rubber piece is 2 diff sizes if it takes 2 clamps to seal it,looks like 3/8 rubber on a 5/16 line,5/16 hose will be real tight on the 5/16 line and the finger type clamp you show will work fine for holding

I have had better luck with the filter down by the pump and not up there were you got it

it will get a lot of heat right there,IMO

not to mention, the fire hazzerd

small elect fuel pump in the back by the tank and a fuel regulater will take care of it

I run the elect pump into a HPG1 filter then up to a regulator and then to the inline eddie filter on the eddie duel feed metal line on the eddie carb,once I cut it back to a steady 3 lbs it stoped flooding,rough idle,poor hot starts,fouling plugs

Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 04:46 PM

Well, I did nothing special yesterday, and wouldn't you know it, when it started, it had no issue. It did take a couple crank sessions to get it started though. I try not to press the accelerator pedal more than once before it starts, so I don't know if there's enough gasoline in there.

I have no idea what this intermittent problem is, but it's sure stumping me, and will never come back when I want it to. It makes it very hard to diagnose.
Posted By: scratchnfotraction

Re: Why do I keep fouling plugs? (idling issue as well) - 07/07/09 06:59 PM

boy! do I know what ya mean

keep plugin away,it will come around sooner or later

Posted By: FuryUs

Re: Why do I keep fouling plugs? (idling issue as well) - 07/08/09 10:17 AM

What did the fuel pressure gauge say when it was running right?
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/08/09 04:47 PM

between 6psi and 7psi.
Posted By: scratchnfotraction

Re: Why do I keep fouling plugs? (idling issue as well) - 07/08/09 06:14 PM

IMO,thats too much for the eddie carb

I have a brand new set of off road needles and seats with the spring to load the needle and hold it on the seat off roading

you want those to try in it?

Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/10/09 05:06 PM

Ain't this a....

So fun story about testing out these theories last night. My buddy Russell finally gets back from his vacation, so he comes on over to lend a set of hands and eyes.

We make sure everything's ready, the key is in the gas cap and such, and he says crank it. So I crank and it fires up, and it even fires up really rough! FINALLY I can test the gas cap and fuel pressure theories!

As it's idling in a rough manner, probably at 600RPM, I run to the gas cap, turn the key, and twist it loose. It's now venting, and I hear no change in the engine. Alright, check tank venting issues off the list, or so I suppose.

We sat there listening to the engine struggle. It had between 3 and 5hg of vacuum, the fuel pressure gauge was wobbling between only 5-7lbs this time, but oil pressure, water temp were fine and I had enough fuel in the tank (6-8gal). To test further, we decided to give it some gas. He pulled back the throttle lever about 1/4" to bring the speed up to maybe 1500 then let it go quickly. But the engine reaction wasn't instant. It wasn't even close. It took about 1/2 second for the engine to register it was getting a throttle command, and then it would rev for how long you had the lever depressed. It was a weird phenomenon.

Russell has the wheels turning in his head and asks for a spray bottle of water. He has me get a spray bottle from inside, and while I'm there (about 20 seconds), I was told it 'kind of backfired and then died.' So the engine had been running maybe 5 minutes at this point, and was pretty warm, maybe even warmed up to the point that it had opened the thermostat, but I wasn't sure.

So he and I checked some lines, made sure the carb was seated tight, etc, but didn't end up changing anything because nothing seemed to be out of order. What's important to note was that we definitely didn't change anything here, and also the fuel pressure line held a residual 6lbs after the car was turned off. He told me to fire it up again, so I went around to the driver's door and turned the key. It started up fast and I cannot believe it, it now idled like a champ! [Edited by Moparts - Family Friendly Site - Keep it clean]. It seems warming it up and 'kind of backfiring' did something, though this has happened before, where it dies itself out or I kill it and restart and it seems to be fine, always more than 3 minutes after I'd started it the initial time.

While it's running like a champ, I still check out the vacuum areas for leaks. None. No noticable change in vacuum or RPM when I sprayed down the areas of the intake mating surfaces or the carb mating surface.

At that point, we were through with our tests. He had driven 6 hours yesterday, so I let him off the hook for last night. We did, however, decide to change the carb back to the Holley because a: the Edelbrock is his, and b: the Holley had been rebuilt and needed testing.

We got all the linkage and lines changed over and everything, and we just try to fire it up, not even bothering with the needle and seat levels, only changing the mixture screws. It took some cranking to fill the fuel bowls, but started up alright. I was, however, told to urgently shut it off right after I'd got done turning it on. It seems that, somehow, my secondary fuel bowl sprung a leak where it's plugged (see picture)



I've been a good boy, but now I just want to throw new parts at the car. I've diagnosed this thing up and down, and I'm running into opposite issues - first it'd fire up fine then when it got to a time where it was warm, it'd die. Now it starts up really rough and dies when cold, but fires up fine when warm

I guess today we'll go back to the Edelbrock carb to save diagnosis time and so I can replace the fuel bowl on the Holley, but according to these new updated symptoms, anyone think they can narrow it down?
Posted By: sharpie

Re: Why do I keep fouling plugs? (idling issue as well) - 07/10/09 08:13 PM

bump
Posted By: HealthServices

Re: Why do I keep fouling plugs? (idling issue as well) - 07/10/09 08:33 PM

Check the voltage between the resistor and the ignition unit, and keep an eye on it, does it stay consistant or does it fall off when it starts to crap out?

Maybe for some reason after a time the voltage to the unit falls off. At some point the electronic ignition cannot effectively keep the plugs clean.
Posted By: SomeCarGuy

Re: Why do I keep fouling plugs? (idling issue as well) - 07/11/09 06:25 AM

It appears to be electrical to me.

I think you have a crappy wire someplace that likely is moving and causing this to happen and then not.

Have you ever changed out the engine harness or has it ever been done?
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