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lifting body to install engine from below

Posted By: burdar

lifting body to install engine from below - 03/19/15 08:07 PM

This worked OK, to remove the engine but as you can see, the cherry picker's legs are in the way.


To get the engine back in, I was going to make an extension out of angle iron to get the cherry picker out away from the body. I was going to bolt some angle iron to the bumper mounts and then a piece of angle iron in between those to lift against. I've seen people do this before.

I need a recommendation on what size and thickness of angle iron to get. 1 1/2" wide? 2" wide? 1/8" thick? 1/4" thick? Any suggestions? Thanks
Posted By: DaytonaTurbo

Re: lifting body to install engine from below - 03/19/15 08:16 PM

I perched the car up on jackstands, wheeled the engine/suspension/cherry picker back underneath and hooked back up.
Posted By: JMCFAN

Re: lifting body to install engine from below - 03/19/15 08:29 PM


http://store.uscartool.com/uni-lift-unibody-front-end-lifting-tool.html
Posted By: burdar

Re: lifting body to install engine from below - 03/19/15 08:39 PM

Quote:

http://store.uscartool.com/uni-lift-unibody-front-end-lifting-tool.html




That's basically what I want to do but I'm going to use angle iron. I just want a recommendation of what size to use. I used a spare set of bumper brackets to install the engine in my Challenger. I've seen people use angle iron before.

Posted By: DaytonaTurbo

Re: lifting body to install engine from below - 03/19/15 08:44 PM

You can use just about anything. I have the front end off my satellite right now, fenders, hood, engine, trans, suspension and all. If I grab onto the front rad support I can lift the car up by hand.
Posted By: Challenger 1

Re: lifting body to install engine from below - 03/19/15 08:48 PM

I'd say 2"X 1/8"thick will do the job. Maybe 1.750" angle might be OK. I would use 2" myself.
Posted By: burdar

Re: lifting body to install engine from below - 03/19/15 08:51 PM

I just don't know how strong angle iron is. Is 1/8" thick strong enough if I'm going to make the arms roughly 30" long?

Thanks Gary...
Posted By: DaytonaTurbo

Re: lifting body to install engine from below - 03/19/15 09:11 PM

2" x 1/8" would be plenty IMO. At 30" I would not worry.
Posted By: ebodyseast

Re: lifting body to install engine from below - 03/19/15 09:23 PM

Wishing you the best of luck with the install, Burdar...
Posted By: crackedback

Re: lifting body to install engine from below - 03/19/15 09:38 PM

2x2 .125 angle

2x2 .125 square tube

2 bolts/nuts

Drill 6 holes






I had to lift the engine and car with this set up because of the engine/car angle wouldn't allow it to settle at K frame. Long bolts run in, picked up, more blocks under pan. No problems at all.
Posted By: burdar

Re: lifting body to install engine from below - 03/19/15 09:41 PM

Perfect, thanks everyone!
Posted By: 5carguy

Re: lifting body to install engine from below - 03/20/15 12:51 AM

Quote:

2x2 .125 angle

2x2 .125 square tube

2 bolts/nuts

Drill 6 holes

[image]http://img.photobucket.com/albums/v655/crackedback/70%20Dart%20340%20EK2/Engineinstall.jpg[/i




I had to lift the engine and car with this set up because of the engine/car angle wouldn't allow it to settle at K frame. Long bolts run in, picked up, more blocks under pan. No problems at all.




This is a nice install.Inexpensive and easy to make.Good job.
Posted By: skicker

Re: lifting body to install engine from below - 03/20/15 01:56 AM

I think the boom on mine must slide out further than the one you have. I've done two...one in a B Body and one in an A with no trouble. Other thing I noticed is my dolley is about 6 or 8" higher. I guess that allows it to fit between the legs without touching the K-frame. No pics on this computer to share...
Posted By: mopar346

Re: lifting body to install engine from below - 03/20/15 02:12 AM

I think I used 1/4 but I can check when I get home Saturday. 2 pieces coming off the bumper bolts (both bolts) with a piece going across with 2 bolts on each side. Not the best picture but you get the idea how they were turned.

Attached picture 8465364-IMG_2135.JPG
Posted By: mopar346

Re: lifting body to install engine from below - 03/20/15 02:13 AM

I gotta learn to take better pictures.

Attached picture 8465369-IMG_2136.JPG
Posted By: mopar346

Re: lifting body to install engine from below - 03/20/15 02:20 AM

I have better ones that wont post. PM me your e-mail if you want them.
Posted By: 5571

Re: lifting body to install engine from below - 03/20/15 02:47 AM

I have a four post lift, I was thinking of doing the install with that, lowering the car over it. I can see how you can get access to the K frame bolts at ground level, but how are you guys getting to holding up the trans? When you have to raise the car to get the trans brace? Wont the engine tilt back on the motor mounts and hit the firewall?
Posted By: sleddinfool

Re: lifting body to install engine from below - 03/20/15 04:00 AM

I put my engine and trans in from the bottom. Looks like Burdars garage may be a little different then mine though. I jus happened to pick up a 2500 pound atv winch new in the box for $20.00 at a garage sale. Bolted it to a 2x8 piece of ash, supported the roof rafters/joist with 2x4's to the floor. used another 2x4 between the frame rails under the radiator area and hoisted away.. Worked very well. I used 2x6s stacked on a set of snowmobile dollies and strapped engine and trans down to the dollies with a ratchet straps. I had engine and trans in in about 15 minutes. Kevin

Attached picture 8465520-gtxandrupp011.JPG
Posted By: sleddinfool

Re: lifting body to install engine from below - 03/20/15 04:02 AM

Another. Kevin

Attached picture 8465524-gtxandrupp012.JPG
Posted By: ScottSmith_Harms

Re: lifting body to install engine from below - 03/20/15 04:09 AM

US Cartools

Check these out. Yes, not cheap, but convenient and they work (safely). I am a vendor for them (same prices as going direct) and I sell a lot of them, so far every customer loves them.
Posted By: FJR doc

Re: lifting body to install engine from below - 03/20/15 04:12 AM

I bought brackets from AutoTwirler that attached to the front bumper bracket mounting holes. Purchased some scrap 4x4 steel tubing from a scrap yard. Worked great for engine removal and hopefully as well for installation.

Attached picture 8465530-PICT1493_fixed.jpg
Posted By: crackedback

Re: lifting body to install engine from below - 03/20/15 04:33 AM

Quote:

I bought brackets from AutoTwirler that attached to the front bumper bracket mounting holes. Purchased some scrap 4x4 steel tubing from a scrap yard. Worked great for engine removal and hopefully as well for installation.




Yep,

No need to spend excessive $ on something so simple to solve and be absolutely safe.

Want an engine dolly, harbor freight 1K moving dolly, another cheap smaller one for under the trans pan and a small piece of plywood to fill the open areas of dolly and some carriage bolts/nuts.

My lift bar is possibly available to be borrowed/rented.
Posted By: DaytonaTurbo

Re: lifting body to install engine from below - 03/20/15 04:57 AM

Quote:

I have a four post lift, I was thinking of doing the install with that, lowering the car over it. I can see how you can get access to the K frame bolts at ground level, but how are you guys getting to holding up the trans? When you have to raise the car to get the trans brace? Wont the engine tilt back on the motor mounts and hit the firewall?




Last time I put a ratchet strap under to hold up the trans while I lifted the car to get the jack under the trans tail.
Posted By: autoxcuda

Re: lifting body to install engine from below - 03/20/15 05:20 AM




Posted By: kentj340

Re: lifting body to install engine from below - 03/20/15 05:22 AM

Seems to me that a tiny bit of engineering is in order.

If the rear axle is used as the fulcrum, the weight of the front of the car is going to be some fraction of the total car weight, maybe several hundred lbs, especially if the fenders and hood are on the car.

But if you simply move the fulcrum to the forward spring brackets, the front of the car will weigh much less. And if you move the fulcrum a few more inches forward, the front of the car will weigh zero or less than zero, meaning the car will actually tilt backwards.

When I can lift the front of the car with my own muscles and without too much effort, I figure the fulcrum is in the right place for a safe lift with an engine crane or whatever.

Attached picture 8465614-imagesL844ZBPQ.jpg
Posted By: crackedback

Re: lifting body to install engine from below - 03/20/15 05:40 AM

Quote:

Seems to me that a tiny bit of engineering is in order.

If the rear axle is used as the fulcrum, the weight of the front of the car is going to be some fraction of the total car weight, maybe several hundred lbs, especially if the fenders and hood are on the car.

But if you simply move the fulcrum to the forward spring brackets, the front of the car will weigh much less. And if you move the fulcrum a few more inches forward, the front of the car will weigh zero or less than zero, meaning the car will actually tilt backwards.

When I can lift the front of the car with my own muscles and without too much effort, I figure the fulcrum is in the right place for a safe lift with an engine crane or whatever.




You'd be surprised what a spare tire or two and a 100# tool box in the trunk will do to the distribution and actual force required to lift the front end. It's minimal. Nice illustration!
Posted By: Big Bad Bee

Re: lifting body to install engine from below - 03/20/15 06:09 AM

The arm on my cherry picker is a little longer but I put my motor in with basically the same set up. Where is the interference? If your dolly is hitting the legs of your hoist, just take the wheels off one side and cut a couple inches off. If the K member is hitting your hoist, put a 2x6 under your engine and trans pans. The dolly only needs to be as wide as the tranny pan. Support the lower control arms. There's more than one way to skin this cat. I don't think you need to buy a thing.
Posted By: Evil Spirit

Re: lifting body to install engine from below - 03/20/15 11:23 AM

Just remember whatever you engineer to lift the car shell up to install the engine package also may need to support the weight of the assembled front end when you are through. It may have to hold of lift the weight of the complete front end to remove the engine cradle to get the car on stands or the tires. Same for the engine/x-member cradle. You need to design the cradle or the body lift brackets to handle the total weight of the mated package, not just the weight of the single pieces.
Posted By: skicker

Re: lifting body to install engine from below - 03/20/15 05:20 PM

THIS^^^^
Posted By: crackedback

Re: lifting body to install engine from below - 03/20/15 06:21 PM

Quote:

Just remember whatever you engineer to lift the car shell up to install the engine package also may need to support the weight of the assembled front end when you are through. It may have to hold of lift the weight of the complete front end to remove the engine cradle to get the car on stands or the tires. Same for the engine/x-member cradle. You need to design the cradle or the body lift brackets to handle the total weight of the mated package, not just the weight of the single pieces.




A floor jack under each frame rail/t-bar crossmember will lift the front, no need to stress the lift bars unless you don't have an alternative.

I jacked mine back up, then reinstalled a set of bumper bolt mount body dollies.
Posted By: burdar

Re: lifting body to install engine from below - 03/22/15 06:03 AM

The engine is in. The 2" x 1/8" angle worked just fine to lift the car. I had the rear supported on body stands at the forward leaf spring mount. There was very little weight on the front. I would however recommend using 1/4" angle. Once the engine was bolted up, I wanted to see what the 1/8" could handle and lifted the car up with the cherry picker. The angle showed a little bit of deflection. It held the weight OK but 1/4" angle would be nice insurance.

Posted By: autoxcuda

Re: lifting body to install engine from below - 03/22/15 06:25 AM

Quote:

The engine is in. The 2" x 1/8" angle worked just fine to lift the car. I had the rear supported on body stands at the forward leaf spring mount. There was very little weight on the front. I would however recommend using 1/4" angle. Once the engine was bolted up, I wanted to see what the 1/8" could handle and lifted the car up with the cherry picker. The angle showed a little bit of deflection. It held the weight OK but 1/4" angle would be nice insurance.






Are you just temporarily putting the engine in for mock up? Why are you putting it in before the body is painted?
Posted By: burdar

Re: lifting body to install engine from below - 03/22/15 06:43 AM

Lots of stuff to mock up....AND, if I take my Challenger out of storage this spring, I'll need room in the garage for it. The engine takes up a lot less space with it in the car.
Posted By: 64Post

Re: lifting body to install engine from below - 03/23/15 03:46 AM

My tried and true method:

Make one of these:



Then do this:



Done!

Posted By: 64Post

Re: lifting body to install engine from below - 03/23/15 04:00 AM

Quote:

Seems to me that a tiny bit of engineering is in order.

If the rear axle is used as the fulcrum, the weight of the front of the car is going to be some fraction of the total car weight, maybe several hundred lbs, especially if the fenders and hood are on the car.

But if you simply move the fulcrum to the forward spring brackets, the front of the car will weigh much less. And if you move the fulcrum a few more inches forward, the front of the car will weigh zero or less than zero, meaning the car will actually tilt backwards.

When I can lift the front of the car with my own muscles and without too much effort, I figure the fulcrum is in the right place for a safe lift with an engine crane or whatever.




Looks solid on paper but... the farther forward you move the fulcrum (jack stands) the higher you need to jack the car up so the gas tank and bumper don't hit the ground. That increase the angle the frame sits on the jack stands raising the risk of the jack stands walking or completely kicking out. Essentially, you're introducing a side load onto the jack stands. Using the axle as a pivot point introduces no such load as the weight is carried through the CL of the jack stands.

This is a simple process. There is no need to over-engineer or introduce risk into the equation. As mentioned, a couple hundred pounds of weight in the trunk works wonders for over all counter balance, although I've never used CW myself.
Posted By: Big Bad Bee

Re: lifting body to install engine from below - 03/23/15 04:59 AM

Quote:

Just remember whatever you engineer to lift the car shell up to install the engine package also may need to support the weight of the assembled front end when you are through. It may have to hold of lift the weight of the complete front end to remove the engine cradle to get the car on stands or the tires. Same for the engine/x-member cradle. You need to design the cradle or the body lift brackets to handle the total weight of the mated package, not just the weight of the single pieces.



My engine dolly was only about inches high. I had absolutely no issue pulling the engine hoist and jacking the car up with my low profile hydraulic jack. If you hang the k member off the front of the dolly, you can raise the car from under the k very easily.
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