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Not enough vacuum for power breaks?

Posted By: markshemiworld

Not enough vacuum for power breaks? - 04/08/13 12:59 AM

Does anybody know what it would feel like if you werent producing enough vacuum for your power brakes?
Im running a jegs power brake conversion kit and my pedal will travel pretty much to the floor after I first start the car up and back up out of a parking spot. After I drive for just a little bit the brakes work great, but at real low rpms after I havent driven it in a while the pedal travel is extreme. I called the jegs tech line and they explained to me that this is a symptom of not having enough vacuum, and that I should just add a vacuum canister. They said that since there is no direct mechanical linkage from the brake pedal to the master, that when not enough vacuum exists in the booster, you could push the pedal a long ways with very little pressure on the master cylinder. I have a pretty lopey cam, its a comp cams extreme energy cam but I cannot remember the exact specs. I appreciate any advice!
Posted By: RapidRobert

Re: Not enough vacuum for power breaks? - 04/08/13 01:04 AM

Air! Bleed the MC then the corners. I'm assuming the rear drums are spooned up. EDIT forgot about the pushrod round nub clearance- check that also, want .060" or a bit less
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 01:12 AM

Master cylinder has been bled multiple times, as well as at each wheel and the rear shoes have been adjusted to be just slightly grabbing, the rear wheel cylinders are new, and the master cylinder has been replaced twice with new ones both times. And after the car seems to warm up the pedal is good. I have been chasing this for awhile, and I hadnt thought of the lack of vacuum being a problem.
Thanks for the quick response!
Posted By: loaderpro

Re: Not enough vacuum for power breaks? - 04/08/13 01:25 AM

Put a vacuum gauge on the engine and check it, You need an absolute minimum of 13 1/2 to 14 inches at idle. I have installed a few of these resevoirs and they usually work good, but if the cam is a quite a bit more than a stocker you may need to put a vacuum pump on it.
Posted By: Andrewh

Re: Not enough vacuum for power breaks? - 04/08/13 01:35 AM

not sure if it is not enough vacuum, or what.
I have a fairly stock engine.

when I first hop in, stopping at the end of my street and down the block seems a bit hard to do. I have to use extra effort to get the car to stop.

once I have driven up the road about 1/2 a mile, the brakes feel normal and I don't have to stand on the pedal to stop.

doesn't seem to matter how long I idle in the driveway either.

kind of just been living with it, since once I have driven a while, there are no issues.

my brakes are fully adjusted and bled, along with the push rod between the master and power booster.

sounds about the same as yours.
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 01:40 AM

Yea thats about what mine has been doing, except that the pedal travel is my problem and not just a very stiff pedal. Ive driven before with manual brakes, and Ive disconnected my vacuum hose and tried that and the pedal is rock hard. Does anyone think that a lack of vacuum could cause the pedal travel to be severe? Would adding a vacuum resevoir keep the pedal firm at when I back out of the parking spot? Once Im driving Ive never had a problem stopping the car but I worry that itll be that one time when Ive used up the vacuum boost and I wont have brakes
Posted By: Andrewh

Re: Not enough vacuum for power breaks? - 04/08/13 01:48 AM

I have to ask with all the mc replacing, did you put the residual valve back in?

that 10 pounds hold would be the difference I think on your first run of the day vs, later on.
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 01:55 AM

Ive been having a shop do it that is very experienced with muscle cars. Im not sure where the residual valve is honesly. I do know that after driving I can come back 2 hours later and when I pull the vacuum line off of the booster I can feel the vacuum and hear the whoosh noise of the air escaping as I pull the hose out
Posted By: Kern Dog

Re: Not enough vacuum for power breaks? - 04/08/13 02:07 AM

Quote:

Put a vacuum gauge on the engine and check it, You need an absolute minimum of 13 1/2 to 14 inches at idle. I have installed a few of these resevoirs and they usually work good, but if the cam is a quite a bit more than a stocker you may need to put a vacuum pump on it.




THIS is one opinion....
I have a 440 based 493 in my Charger. My idle vacuum is under 10 at 800 rpms and drops to 9 in gear at idle. The brakes feel fine, but will get depleted in short order. I added a vacuum can from Comp Cams. Problem solved.
The low idle vacuum in my case allowed one or two good stops before the pedal firmed up and was non-responsive. The vacuum can allows so much more reserve, I have yet to find its limits.
Posted By: loaderpro

Re: Not enough vacuum for power breaks? - 04/08/13 02:17 AM

So this is a new kit? The residual valve he was mentioning is in the port where the lines hook up. If the car has all drum brakes, then you need to be sure that it was ordered for drum brakes specifically. If you have front disc and rear drum then that will come under a diff part#. The difference is drum brakes use an 8-10 lb residual valve and the disc brakes require 1-2 lb valves.
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 02:17 AM

Could you please elaborate on what you mean by "non-responsive"?
Posted By: RapidRobert

Re: Not enough vacuum for power breaks? - 04/08/13 02:22 AM

Quote:

Yea thats about what mine has been doing, except that the pedal travel is my problem and not just a very stiff pedal.


I'm not a PB guru but the excessive travel sure makes me think that something other than a lack of vacuum is going on
Posted By: Kern Dog

Re: Not enough vacuum for power breaks? - 04/08/13 02:29 AM

Quote:

Could you please elaborate on what you mean by "non-responsive"?




Yes. Before installing the vacuum can, I'd get a good stop, maybe two, then the pedal got firm but didn't help the car stop. The pedal travel was never to the floor. I'd say excessive pedal travel is likely from air in the system.
Other causes for excessive pedal travel if the system is absolutely free of any air are: Loose front wheel bearings, loose bolts retaining the calipers and in the case of rear drums, brake shoes not adjusted properly.
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 02:36 AM

Oh ok thanks. Ive checked the rear drums, I dont think the wheel bearings are loose, because both front bearing have somewhat low mileage on them, and they do not make noise. And as far as loose bolts on the calipers, how would I check those?
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 02:39 AM

Im not very familiar with how they work either, but I had a hard time believing that the pedal travel would be because of vacuum problems. I dont know what else to check though at this point
Posted By: Kern Dog

Re: Not enough vacuum for power breaks? - 04/08/13 02:41 AM

My point on the caliper bolts pertains to its rigidity in its fixed position. If the caliper rocks on its mounts, either the mounting bolts are loose or something else is loose. Anything mechanical related that flexes or has slop will also result in greater brake pedal travel since the caliper pistons and brake wheel cylinders move further to take up slack.
Posted By: Kern Dog

Re: Not enough vacuum for power breaks? - 04/08/13 02:43 AM

I hope that I didn't come across as an ass by over simplifying. I know that when I am frustrated with a problem, it is hard to keep my mind focused on the basics. Sometimes I need things spelled out to see it all clearer.
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 02:51 AM

Haha no you didnt. I am equally as frustrated by these problems as I cannot seem to figure them out. Especially after I have replaced the master cylinder multiple times, the power booster, both rear wheel cylinders,adjusted the drums, and Ive had the system bled multiple times. I like to think that I know my car very well, but I am still in college and I recognize that I still have a lot of learning left to do. I appreciate the vast amount of knowledge and experience this site offers. Thats why I am on here so much asking questions
Posted By: markshemiworld

Re: Not enough vacuum for power breaks? - 04/08/13 03:19 AM

The Kit Im currently running is new, but prior to this, I have been running another power brake conversion kit that I had used for 35 thousand miles. The port where I have the vacuum line hooked up is on the back of the intake, and that is the one that Ive been using for the entire time. The only valve I am familiar with is the check valve on the booster which I checked is working
Posted By: nz383man

Re: Not enough vacuum for power breaks? - 04/08/13 06:42 AM

Try bumping your idle RPM up say 300 RPM & see if anything changes, if low vacuum is the problem raising the idle should make a difference, even if just for test purposes.

Did you measure your vacuum at idle?
Posted By: bboogieart

Re: Not enough vacuum for power breaks? - 04/08/13 04:00 PM

Do you have stainless lines? I have read that they are hard to get sealed.
The problem you have is similar to what my 2000 mini van was doing last year. I know the vehihicles are different but the symptoms are very similar.
The pedal would sink at start-up and then get fine with use. Turned out there was a small leak in the front line and some air would get in after shut-down, and once running it would bleed itself out again.
Posted By: bboogieart

Re: Not enough vacuum for power breaks? - 04/08/13 04:05 PM

Quote:

Ive been having a shop do it that is very experienced with muscle cars.




Not trying to be a jerk but shouldn't these guys be responsible for delivering a safe car?
I hope they did not charge you for all those booster swaps.
You shouldn't be paying for trial and error diagnostics.
Posted By: screamindriver

Re: Not enough vacuum for power breaks? - 04/09/13 03:45 AM

Quote:

Quote:

Yea thats about what mine has been doing, except that the pedal travel is my problem and not just a very stiff pedal.


I'm not a PB guru but the excessive travel sure makes me think that something other than a lack of vacuum is going on




And you would be correct..There has to be something else being overlooked...As everyone has pointed out lack of vacuum will result in the pedal getting harder to push,resulting in LESS travel and in turn the brakes won't activate like they will with the power assist...That's not what you're describing from what I'm reading..

Air in the system, brakes not adjusted properly,mismatched components are the highlights to check into...
Posted By: Diplomat360

Re: Not enough vacuum for power breaks? - 04/09/13 05:04 AM

I run a hotter hydraulic cam and my doube (tandem) chamber power brake booster handles as low as the 5-6" vacum without any ill impact on the brake system.

Pedal remains stiff, brakes are activie all the time, grabbing very well, no problems.

This is not the 1st time I have done a hotter combo like that, my previous one was with a stock factory 11" power booster with a 7" vacum signal...no problems either...so they can certainly work in very low vacum situations.
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