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How do i test my fuel sending unit?

Posted By: Spanky

How do i test my fuel sending unit? - 02/11/12 02:15 AM

All gauges aren't working on my 71 Road Runner (except the amp meter, it works okay). Pulled the sending unit to test it with a cheap harbor freight multimeter. What range should i set it to & what should it read?

I set it to 2000 ohms and it appears to be reading from about 15-73 throughout the float range. It's the original unit & I assumed it would be bad, but now I'm not so sure.
Posted By: RapidRobert

Re: How do i test my fuel sending unit? - 02/11/12 04:20 AM

W temp and gas gauges both not working that'd point to the voltage limiter, a small metal component on the back of the dash printed circuit going bad or an open & VL's are problematic & not likely that the wide copper printed circuit went open to both gauges from the VL. I'd prob drop the col a bit & pull the dash out enough to access its' backside & ohm it EDIT w a jumper wire connect the sender flat metal to the fuel line and blue hot wire plugged in have a helper see if the gauge needle swings toward F as you raise the float (key on). If it stays on the left side of E the prob ain't the sender but make sure you have it grounded for a valid test
Posted By: HemiRick

Re: How do i test my fuel sending unit? - 02/11/12 04:33 AM

15 to 85 ohms on the fuel sending unit.
Posted By: 71birdJ68

Re: How do i test my fuel sending unit? - 02/11/12 05:02 AM

If that voltage limiter goes bad it could fry all the gagues, i put a electronic one in mine.
Posted By: cornucopia

Re: How do i test my fuel sending unit? - 02/11/12 05:50 AM

on my '69 B-body, it was the pins on the back of the printed circuit board...you know; the BIG round plug on the back of the cluster...wiggle it around a bit and see if the gauges start working. if so, it's resolder the pins or replace the board.
Posted By: 19cuda73

Re: How do i test my fuel sending unit? - 02/11/12 02:56 PM

Im fighting the same problem on my car right now both gauges do not work. Im going to get a voltage limiter today but here is a good article I found during my search.

http://www.moparfins.com/repairs/fuel_gauge_repair/fuel_gauge_repair.htm

Hope this helps
Posted By: dogdays

Re: How do i test my fuel sending unit? - 02/13/12 06:31 PM

If you have soldering skills look up the solid state regulator conversion. Computers ued a 5VDC power supply and it is available on a chip.
It's much better than the original regulator that used dome sort of contacts that opened and closed to create an "average" 5 volts.
R.
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