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518 delayed 2-3 shift woes continue #929638
02/15/11 05:05 PM
02/15/11 05:05 PM
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Lakewood, Colorado
herkamer Offline OP
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Still chasing this problem. I'm at a loss here...

Fresh 518 rebuild with maybe 300 miles on it now. 1-2 shift is fine. 2-3 takes much longer. Actual shift is ok, just delayed. Transgo shift kit installed to RV/Truck spec, 3.8 KD lever. Even with the KD linkage off it's delayed, usually around 25-30 or sometimes even 35 mph at light throttle. When I assembled the trans everything was air tested and it sounded like the pistons were engaging correctly. All seals and rings were replaced.

What else could be causing this? Incorrect front band adjustment? Could the seals not be installed correctly? OD/LU solenoids leaking? Sticky valve in the VB?

I'd really prefer not to remove the entire unit to repair, but it gets annoying when it won't shift.
Makes it even harder to tune the fuel injection when it holds 2nd gear. Any diagnosis tips would be very helpful.


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
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Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929639
02/15/11 05:40 PM
02/15/11 05:40 PM
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Rio Linda, CA
John_Kunkel Offline
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Does throttling back make it shift?


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Re: 518 delayed 2-3 shift woes continue [Re: John_Kunkel] #929640
02/15/11 05:50 PM
02/15/11 05:50 PM
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Lakewood, Colorado
herkamer Offline OP
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No. You can run it up to where it should shift, let off and it will still hang in 2nd. It takes going up to a higher speed to shift. Looks like about 2000 or so rpm from my EFI datalogs.


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929641
02/15/11 05:58 PM
02/15/11 05:58 PM
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Rio Linda, CA
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Were the governor pressure solenoid and sensor replaced at overhaul?


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Re: 518 delayed 2-3 shift woes continue [Re: John_Kunkel] #929642
02/15/11 05:59 PM
02/15/11 05:59 PM
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Lakewood, Colorado
herkamer Offline OP
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Hydraulic version. Only solenoids are OD and LU


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929643
02/15/11 10:52 PM
02/15/11 10:52 PM
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Temecula, Ca.
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Your problem is the Transgo Kit. Very common. Did you install the spring and trim the throttle valve? Transgo builds alot of good stuff, but there are alot of concerns with the shift timing when the Torqueflite stuff is used.
Pat


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Re: 518 delayed 2-3 shift woes continue [Re: zzyzxpat] #929644
02/15/11 11:07 PM
02/15/11 11:07 PM
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Lakewood, Colorado
herkamer Offline OP
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Followed the kit directions to the letter for a mild truck/RV type build. No 1-2 governor valve, nor did I install the green TV spring. I didn't grind anything except the 4 land switch valve, and filed the VB where the manual valve goes in.


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929645
02/16/11 05:36 PM
02/16/11 05:36 PM
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Rio Linda, CA
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Quote:

Hydraulic version. Only solenoids are OD and LU




Oops, I thought it was the '99 in your signature line.

You need to hook up a test gauge to the governor pressure test port.


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Re: 518 delayed 2-3 shift woes continue [Re: John_Kunkel] #929646
02/16/11 06:43 PM
02/16/11 06:43 PM
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Seen alot of trouble with the front clutch drum causing the delayed 2-3 shift also at the dealer. We would replace the drum and piston and that would fix it. Ron

Re: 518 delayed 2-3 shift woes continue [Re: 383man] #929647
02/16/11 06:54 PM
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Quote:

Seen alot of trouble with the front clutch drum causing the delayed 2-3 shift also at the dealer. We would replace the drum and piston and that would fix it. Ron




Was that because the drum has the inner seal groove cut too deep? there is a replacement seal to make up for this .

Op , do you notice a delayed reverse engagement ?

Re: 518 delayed 2-3 shift woes continue [Re: 383man] #929648
02/16/11 08:38 PM
02/16/11 08:38 PM
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Rio Linda, CA
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The faulty clutch drums will usually shift if the throttle is lifted.


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Re: 518 delayed 2-3 shift woes continue [Re: John_Kunkel] #929649
02/16/11 08:45 PM
02/16/11 08:45 PM
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I have seen the throttle valve bore worn out in the valvebody.How many miles on the truck,seen it happen this happen with 75,000 miles.

Re: 518 delayed 2-3 shift woes continue [Re: John_Kunkel] #929650
02/16/11 11:17 PM
02/16/11 11:17 PM
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Quote:


The faulty clutch drums will usually shift if the throttle is lifted.




Evently they will shift but some took longer then the feeling of just to much throttle pressure. Mopar had us put the updated drum and piston in them. Ron

Re: 518 delayed 2-3 shift woes continue [Re: 383man] #929651
02/18/11 02:03 AM
02/18/11 02:03 AM
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Lakewood, Colorado
herkamer Offline OP
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@ Kunkel- Have checked governor pressure for Transgo tech support guys. It is approx 1 psi per MPH, rises and falls smoothly according to speed. From everything I've read this is normal.

@ JohnRR - No delayed reverse engagement. The trans works great aside from 2-3 shift.

@ bronzebee - no idea how many miles were on the trans. It was a builder with the OD fried that I bought and rebuilt, so any VB wear is unknown and completely possible.

@383man - Broke the original front drum while pressing new bushing in (d'oh!), replaced with a good used unit. Not sure this matters but may be pertinent to know


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929652
02/19/11 03:34 PM
02/19/11 03:34 PM
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Lakewood, Colorado
herkamer Offline OP
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for any help with this


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: JohnRR] #929653
02/19/11 03:53 PM
02/19/11 03:53 PM
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Quote:

Quote:

Seen alot of trouble with the front clutch drum causing the delayed 2-3 shift also at the dealer. We would replace the drum and piston and that would fix it. Ron




Was that because the drum has the inner seal groove cut too deep? there is a replacement seal to make up for this .

Op , do you notice a delayed reverse engagement ?




I guess you would have to know what seal was installed,they still give you both seals in the rebuild kit.You just have to know to install the deeper one.But usually after the trans warms up it will start to shift on time after the seal expands.

Re: 518 delayed 2-3 shift woes continue [Re: challengermike] #929654
02/19/11 04:21 PM
02/19/11 04:21 PM
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herkamer Offline OP
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I'm not sure, didn't know there was 2 different seals. Don't believe I had any leftover seals..I will look in a bit. Shift timing never improves cold or hot.


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929655
02/19/11 04:40 PM
02/19/11 04:40 PM
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Is the shift delayed in auto/drive mode, manual shift mode or both?
How many front clutch springs are you using, and did you install the restrictor from the shift kit into the trans case?
What type of front band material, and is it adjusted correctly?
I would try loosening the front band adjustment about 1/4 turn first, because that would be the easiest thing to check/adjust.
You may have alot of seal leakage in the front clutch circuit, could be the pump to drum rings, or even the front servo leakage (you did put the seal ring in the servo cover?)
If the shift is slow even in manual mode, then if the restrictor was used in the case, I would remove it, and the front clutchs should apply quicker.

Re: 518 delayed 2-3 shift woes continue [Re: 451Mopar] #929656
02/19/11 04:48 PM
02/19/11 04:48 PM
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herkamer Offline OP
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Quote:

Is the shift delayed in auto/drive mode, manual shift mode or both?
Both

How many front clutch springs are you using, and did you install the restrictor from the shift kit into the trans case?
However many were in the stock drum, memory seems to want to say 12. Yes, restrictor is installed

What type of front band material, and is it adjusted correctly?
Stock type front band. Not sure on the adjustment, it is set to what Transgo calls for in the shift kit manual.

you did put the seal ring in the servo cover?
Yes, all seals/rings were replaced.





Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929657
02/19/11 05:03 PM
02/19/11 05:03 PM
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If you go to remove the restrictor, pressure check (air) from where the restrictor is and make sure there is not alot of hissing that could indicate a broken seal ring at the pump/drum, or a bad front drum piston seal.
You may want to run a flat file over the case where the valve body attaches to make sure there are no high spots causing a bad valve body to case seal.
Since the valve body is out, might as will double check that it's assembled correctly with the shift kit?

I would still try re-adjusting the front band first, just because it's easy.

Re: 518 delayed 2-3 shift woes continue [Re: 451Mopar] #929658
02/19/11 08:04 PM
02/19/11 08:04 PM
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herkamer Offline OP
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Tried backing the band off 1/4 turn. No difference at all. When building it, I did air test everything and it sounded solid. Obviously there is something causing issues.

I guess it's time to go back inside of this thing. I do have a stock valve body I could try, but was hoping not to have to be in and out of the unit several times.


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929659
02/20/11 07:21 AM
02/20/11 07:21 AM
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When you remove the VB take the end plate off and check the 2-3 shift valve and plug for freedom of movement.


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Re: 518 delayed 2-3 shift woes continue [Re: John_Kunkel] #929660
04/25/14 09:17 AM
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Bringing this topic up again since I'm encountering the same behavior on my '93 A518/46RH (OD+LU).

Also installed a TransGo TFOD-HD2 recently. Did not use the green spring for delayed shifts.
Used a 2.5 turn from seated for the overal oilpressure.
Checked everything for proper movements during assembly.
Didn't open up the transmission further than needed to install the kit.

I don't know any history of the transmission other than the remaining oil in the trans looked Ok when I got it.

The trans 2-3 shifts above 22-25mph all the time. Pretty annoying in Stop&Go city driving.
The shift itself is nice and crisp.

Shortly after I got the car running I had a slight mismatch with the shifter-linkage, which sometimes caused the trans to 2-3 shift even more delayed. Fixed that by readjusting the shifter-linkage properly a few times.


Would readjusting the band to a different setting change or tell anything?

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929661
04/25/14 11:00 AM
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herkamer Offline OP
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Suppose I should have updated this; Mine is resolved, problem was the KD linkage was not completely forward with no throttle. It was only pushed back slightly and that was enough to cause an issue. I had to pull the pan to see this.


Matt
69 Dart Swinger 340
83 W350, Megasquirted with 46RH
Old news: 72 Demon street/race mobile
Latest: 70 Duster backhalf car
and even more
Re: 518 delayed 2-3 shift woes continue [Re: herkamer] #929662
04/25/14 12:12 PM
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Thanks for your update.
I wonder if that could be the case with my tranny aswell, as I have preloaded the KD-linkage slightly to make 1-2 shifts occur at a better time (around 10mph instead of 5mph).

If been wondering if the KD-lever on the tranny has the correct length for the throttle linkage on the carb ('73 318 2-bbl).

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929663
04/25/14 10:39 PM
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Quote:

Thanks for your update.
I wonder if that could be the case with my tranny aswell, as I have preloaded the KD-linkage slightly to make 1-2 shifts occur at a better time (around 10mph instead of 5mph).

If been wondering if the KD-lever on the tranny has the correct length for the throttle linkage on the carb ('73 318 2-bbl).



Not sure which would be the correct lever since the combo isn't stock. I would bet if the KD linkage is O.E. it should have the O.E. 318 lever. There are at least 2 different length levers availible during that vintage that will change the geometry. Also important to have the light spring pulling the linkage up snug to the carb stud.
Doug

Re: 518 delayed 2-3 shift woes continue [Re: dvw] #929664
04/26/14 07:36 AM
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I've recently replaced the lever for a slightly longer one. Can't tell for sure if this had any effect, I tend to think it did but that may be wishful thinking.
I do have found another even longer lever, but the indexing flat makes it angled way different then the other 2. I probably have to alter the KD-linkage for this lever to work.

The current KD-linkage is stock '73 as far as I can tell.
The car had a 904 when I got it, which I replaced with a OD-only A518 later on, and now recently I installed a 518 with OD & LU.
The first A518 worked fine with the current KD-setup, but didn't have a TransGo-kit installed or anything.

The 'drum-seal'-issue mentioned above has me thinking. Anyway to test or rule out this issue?
When putting the tranny in Reverse the engagement feels very soft by the way, if that proves anything.

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929665
04/26/14 06:49 PM
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I played around with the KD-linkage today and found I can EITHER have 1-2 shift at the correct time, OR 2-3.
Not both.

With a nice ca. 10mph 1-2 shift, the 2-3 shifts occur (with light throttle) at an annoying 25-30mph.
Backing off the throttle at say 20mph makes the transmission shift just slightly quicker at 22-23mph.

Adjusting the 2-3 shift to occur at a correct time, will make the 1-2 shift happen at 5 mph or even lower. First gear becomes unusable this way.

This all tells me this transmission does not like the current the KD-lever (or linkage) on my car.

I'm planning to instal or make a longer lever on the transmission to lessen the impact of the throttle movements on the transmission's oilpressure.

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929666
08/03/14 06:45 PM
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I'm updating this topic as today I've managed to alter the KD(TP) lever on the transmission to a slightly longer one.
Reason for this mod was that the 1-2 shift at WOT were also a bit late.
Now with the longer lever this seems to have improved.

But, (on the contrary to what I mentioned in my post above) throttle-position does NOT alter the 2-3 shift. Nor hot or cold.
The trans still does the 2-3-shifts around 30mph.
(There's a 3.91 gearratio in the rearaxle)

Some more info;
- With light throttle, the 2-3 upshifts are very late.
- With moderate/firm throttle, 2-3 upshift timing feels correct, right on time.
- Shifts themselves are nice and crisp.
- 3-2 Kickdown always seems to work good and as expected.
- Reverse gear engagement always is very soft.

My gut feeling says there's leakage somewhere in the transmission and internal oilpressure needs to come up to a certain pressure or flow before the 2-3 shift is initiated.


I don't mind getting into the transmission or valvebody to fix this issue, but I do like to know what to fix so the problem is actually cured after that.

I hate just throwing new parts at some issue, but I'm thinking of getting either or both these items (unless someone here can pinpoint the issue to one part);
- #518RED16. Sonnax, Dodge 16% Oversize Intermediate Super Servo.
- http://atransmission.info/518-throttle-valve-kit.html


Any help would be appreciated.

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929667
08/03/14 08:55 PM
08/03/14 08:55 PM
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One more thing you may try before opening it up; Try putting a spring on the KD lever on the tranny so that it will be pulled all the way off. I have fought this issue myself when the return spring on the KD lever at the carb had broken and I didn't know it.

When the KD linkage wasn't being pulled all the way closed, my tranny did some really weird late upshift stuff. Some of it in 1-2 but most of it was in the 2-3.



Master, again and still
Re: 518 delayed 2-3 shift woes continue [Re: DaveRS23] #929668
08/04/14 05:42 AM
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The spring is already there, thanks.

Funny tidbit;
After some careful checking I noticed that with light throttle, the tranny will make the 2-3 shift slightly later at 30-32mph, than with moderate throttle, where the 2-3 shift happens at around 28mph.

I think the higher oilpressure made by the throttle pressure lever makes up for the probable leakage somewhere.

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929669
08/04/14 11:54 AM
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Just WAG ing here but would a softer spring in front of the 2-3 shift valve let it shift earlier? It'd sure be easier to go into the VB (if that sounds like a good possibility) than to pull the trans


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Re: 518 delayed 2-3 shift woes continue [Re: RapidRobert] #929670
08/04/14 12:30 PM
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Pulling the trans is indeed rather not something I look forward into doing, since it's mounted in an Abody and it's my daily driver.

A valvebody mod wouldn't be that hard, but since I installed the TransGo kit to the letter with the manual,
I'm afraid it might be just a patch to a leaky servo or something like that.
But ofcourse changing a spring is cheaper than buying billet servo pistons and such.

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929671
08/04/14 12:39 PM
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Any chance you have a stock VB just to try? That would narrow down the choices.


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Re: 518 delayed 2-3 shift woes continue [Re: DaveRS23] #929672
08/05/14 06:07 PM
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I've got a spare 46RE out of a 4x4 which might have the same VB, but I would rather just 'fix' the issue rightaway instead of trying to find the issue, but don't we all.
The VB in the current transmission has been cleaned and has had a TransGo reprogramming kit carefully installed by me.

Re: 518 delayed 2-3 shift woes continue [Re: BigBlockMopar] #929673
11/17/14 09:51 AM
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Topic update;
For anyone out there is still in deep worries and having sleepness nights about this issue it turned out to be a linkage issue afterall as well in my case.

The horizontal rod on the transmission going from the KD-lever to the bellcrank was too long.
This caused the rod to contact the bellcrank shaft at full forward/relaxed position, and prevent the KD-valve in the transmission from totally releasing.

I put an extra bend in the rod to shorten it which freed up the linkage quite a bit already.
It still needs to be slightly shorter as the bellcrank's upper leg is almost in it's upright position, almost causing to overcenter the vertical rod going up to the engine bellcrank.

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