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modern alt. swaps for BB, highest idle amps? update #32024
11/19/06 05:33 PM
11/19/06 05:33 PM
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whiplash Offline OP
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Chasing some gremlins, low idle voltage at noght with headlights and fans on, have the stock 65 amp 2 field alternator.

Between the headlamps, electric fans, efi, and ignition, I am probably real close to that number. I would lie to know:

what is the rating at idle of the more common modern alternator swaps that you have done?

Which is the easiest to do?

Do they have a press on pulley? or is the shaft the same dia as the std mopar unit?

thanks


  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32025
11/19/06 06:41 PM
11/19/06 06:41 PM
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If you want to stick with that style and case, I believe 78 A is the biggest option.

If you want to go to something new....here's a link to a swap to a newer style alternator

denso alt swap

Re: modern alternator swaps for BB, highest amp at idle? [Re: dave571] #32026
11/19/06 06:54 PM
11/19/06 06:54 PM
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Jerry Offline
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i'v egot a 120 on ym serpentine big block setup. this same style also has a 140 amp available.


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Re: modern alternator swaps for BB, highest amp at idle? [Re: Jerry] #32027
11/19/06 07:19 PM
11/19/06 07:19 PM

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i put on a 100 watt one with no issues

Re: modern alternator swaps for BB, highest amp at idle? [Re: Jerry] #32028
11/19/06 10:08 PM
11/19/06 10:08 PM
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whiplash Offline OP
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Quote:

i'v egot a 120 on ym serpentine big block setup. this same style also has a 140 amp available.




Jerry,
More details, please.

pic, alt year models, any mods to the stock brackets, etc...


  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32029
11/19/06 10:37 PM
11/19/06 10:37 PM
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Whiplash,
I converted over to a one wire internal regulated Powermaster unit and have had good luck. I don't have all the electrical stuff you do but I bought the 74191 model from Summit and it does only say 75 amp but mine came with a Proof of Performance tag that shows 56 amps at idle and 91 amps at highway speed. Although it does say 2400 rpm below the idle statement so not to sure who idles their engines at 2400 rpm. Either way it outperforms the 75 amp stated number and should be enough for you. Plus it gets rid of the voltage regulator if you have one and knocks down the number of wires that may be causing you issues. It also mounts right into your current bracket as it is the same type of housing. I put in a Mallory Unilite as well so no ballast resistor for me either which really simplifies my engine compartment. But be careful putting any of these big alternators in if you are using a stock wiring harness anywhere. Good luck with your hunt.
Todd


1969 Ply Roadrunner, 383 4-speed on street tires. 3,830 lbs race weight. Best 1/4: 13.1 @ 106.83 440 & overdrive 4 speed going in. 2005 Power Wagon 35X12.5 KM2's
Re: modern alternator swaps for BB, highest amp at idle? [Re: Blackwidow69] #32030
11/19/06 11:20 PM
11/19/06 11:20 PM
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heres a pic of the kit...



i primarily built this kit so i wouldn't have to futz with all the different bracket and pulley combos. also i switch the engine over to efi with a megasquirt computer and have had no electrical problems. i also run dual electric fans and nice stereo.

i know this might now fit with your supercharger setup, but i'd be willing to look into modifying it since i'm hoping to put a supercharger on my 440 as well.


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Re: modern alternator swaps for BB, highest amp at idle? [Re: Blackwidow69] #32031
11/20/06 08:36 AM
11/20/06 08:36 AM
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whiplash Offline OP
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Quote:

Whiplash,
I converted over to a one wire internal regulated Powermaster unit and have had good luck. I don't have all the electrical stuff you do but I bought the 74191 model from Summit and it does only say 75 amp but mine came with a Proof of Performance tag that shows 56 amps at idle and 91 amps at highway speed. Although it does say 2400 rpm below the idle statement so not to sure who idles their engines at 2400 rpm. Either way it outperforms the 75 amp stated number and should be enough for you. Plus it gets rid of the voltage regulator if you have one and knocks down the number of wires that may be causing you issues. It also mounts right into your current bracket as it is the same type of housing. I put in a Mallory Unilite as well so no ballast resistor for me either which really simplifies my engine compartment. But be careful putting any of these big alternators in if you are using a stock wiring harness anywhere. Good luck with your hunt.
Todd




You wouldn't happen to have a part number, would you? I'm a little hesitant to go with a non-OEM application that I can't get at a local parts stor because it is my daily driver, I'd have to borrow a car if the alt cr@ps out....


  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
Re: modern alternator swaps for BB, highest amp at idle? [Re: Jerry] #32032
11/20/06 08:38 AM
11/20/06 08:38 AM
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whiplash Offline OP
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Jerry,
Do you have a kit for just the alt?

And is the alt a press fit? I have a march serpentine setup that is a press fit alt pulley.

What about the guys who adapted the mid-late 80's GM style alternator? how are they at idle for amp capacity?

Thanks all...


  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32033
11/20/06 08:46 AM
11/20/06 08:46 AM
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i don't think the nippondenso alternator i used will fit with the march serpentine belt kit. the pulley on this alternator is a bolt on. also this alternator is longer than the original and will need to be spacer forward. i run a single belt setup even with power steering. the original march kit used 2 belts. if your not running power steering it might work but it might also mess up your supercharger pulley alignment.


Superior Design Concepts
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Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32034
11/20/06 11:03 AM
11/20/06 11:03 AM
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Quote:

What about the guys who adapted the mid-late 80's GM style alternator? how are they at idle for amp capacity?





I know this isn`t a serpentine pulley but they are available with one, I went with this specific piece because it comes with a V and that`s what I needed, All of the later GM`s will have a bolt on pulley and March makes a pulley for them so that is a minor issue. I looked thru alot of different case styles and this app fits OE brackets with no mods, the only thing that needs to be fabbed is a rear spacer, It needs to be 3 inches long, it is off of a 89 caddy with a 5.0 liter, I`ve seen 46 amps out of it at idle (850 rpm) and it is rated at 105. With all the crap on my car I have had no issues and to date it has slightly over 180 6500+ rpm shift 1/4 mile passes and 8-9000 street miles with no issues. The plus is it is easily available, which was a concern..
There are lots of ways to upgrade, this is just my worth.



Rick

Re: modern alternator swaps for BB, highest amp at idle? [Re: Blown71X] #32035
11/20/06 12:00 PM
11/20/06 12:00 PM
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whiplash Offline OP
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Blown,
That's the kind of alternator I was looking for, now I just need to find the application with a 6 rib pulley, I don't mind running the stock 6 rib while I shake things down..

How did you wire it up?

thanks again.


  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32036
11/20/06 12:32 PM
11/20/06 12:32 PM
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Jerry Offline
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whiplash, the other option is to put a smaller pulley on your current alternator. i believe the march serpentine kit maybe an underdrive kit as well. this in itself will cause you all kinds of problems with low RPM charging. let me know if you need a custom pulley fabbed up for your alternator. just figure your RPm ratio from the stock pulleys and we can decrease the diameter a little so its still within reason.


Superior Design Concepts
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Troy MI 48083
jerry@sdconcepts.com
www.sdconcepts.com
Facebook page: Superior Design Concepts
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Re: modern alternator swaps for BB, highest amp at idle? [Re: Jerry] #32037
11/20/06 12:41 PM
11/20/06 12:41 PM
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whiplash Offline OP
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Jerry,

Not a bad idea, the march crank pulley is 6", don't know what the stock ratio is.

Do you have the capability to make crank pullies? I was lloking for a crank pulley that has a 6 rib and 8 rib of 6-7" in diameter, can you do that?


  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32038
11/20/06 01:34 PM
11/20/06 01:34 PM
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If I remember right there is a application for the same year caddy with a different engine that has the same case clocking with a serpentine pulley, tho I don`t remember how many ribs.

Personally and after fighting the OE cryco alternator(3 of them), I wouldn`t even try to use one with anything other than a bone stock configuration, the only way a OE chrysler alternator will even come close to the output of any late alternator especially at low speeds is if lightening hits it. Just my injectors (16) draw close to 22 amps at 60%..add in 2 fuel pumps,fans,inverter for a laptop,ECU,MSD,and just the load of the normal crap in the car and a OE alternator dosen`t stand a chance.
Wiring diagram is attached, i`ve done several of these for people and walked several others thru doing it for themselves and everybody has been satisfyed. If you subscribe to the madelectrical theory (I don`t) You can run the "S" (sense) wire to a common distribution point for "supposedly" better voltage sense, but that is your choice.

Rick

edit: I`ll add this to....if you are running EFI with a OE chrysler alternator and you think it is ok, Go take a look at your Gross Voltage correction (if you have this ability)while at idle and cruise, you won`t like what you see.

3076973-CS_wiring_Diag.jpg (2715 downloads)

Blown71X V2.0 under construction 71 Cuda 383 4-SPD (maybe for sale) 2010 Challenger B5 Classic
Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32039
11/20/06 02:27 PM
11/20/06 02:27 PM
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Here is a 90 amp Toyota Land Cruiser alt swap that I did for a guy. These late model IR Denso alternators put out a lot of amps at idle.


Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32040
11/20/06 02:30 PM
11/20/06 02:30 PM
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Here is a preview of a new kit that is coming from Mancini Racing. It hangs the 120 amp Denso alternator from the 90's era Dodge trucks onto any B/RB block. You can still run a mechanical fuel pump with this kit and the alternator is the Mopar external regulated so you don't have to rewire. These alternators come with a v groove pulley so it is a pretty simple swap.


Re: modern alternator swaps for BB, highest amp at idle? [Re: Blown71X] #32041
11/20/06 04:22 PM
11/20/06 04:22 PM
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whiplash Offline OP
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Quote:

Feets
If I remember right there is a application for the same year caddy with a different engine that has the same case clocking with a serpentine pulley, tho I don`t remember how many ribs.


edit: I`ll add this to....if you are running EFI with a OE chrysler alternator and you think it is ok, Go take a look at your Gross Voltage correction (if you have this ability)while at idle and cruise, you won`t like what you see.




exactly what is driving this post.


Is that a CS-130 alternator?

In the wiring diagram, that assumes a 1 field application, correct? I upgraded to the 2 field with the solid state regulator, so what do I do with the other field wire?





  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
Re: modern alternator swaps for BB, highest amp at idle? [Re: whiplash] #32042
11/20/06 05:30 PM
11/20/06 05:30 PM
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Quote:

Is that a CS-130 alternator?



Yes

Quote:

In the wiring diagram, that assumes a 1 field application, correct? I upgraded to the 2 field with the solid state regulator, so what do I do with the other field wire?




Having an isolated or grounded field alternator is moot at this point, all that is required is a 12 volt switched feed to the "turn on" on the CS (wire with the resistor) I drew up that diagram for someone that had a isolated field system hence the reference to hooking it to the existing field "feed" wire, you can get that switched feed from anywhere you want. It is internally regulated so just tie back your added field return wire and toss the external regulator.

Rick

Re: modern alternator swaps for BB, highest amp at idle? [Re: Blown71X] #32043
11/20/06 10:06 PM
11/20/06 10:06 PM
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whiplash Offline OP
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(insert smiley with lightbulb turning on overhead)
got it, thanks!!


  • 67 coronet 4dr, 383/727/GVOD, blown, EFI, daily driver
  • 230/238, 114°LSA cam, 1.6 rollers, 9:1 comp, 8 psi boost
  • NEW BEST ET - 12.40@110mph...
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