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Fusible Link #304458
05/01/09 01:47 PM
05/01/09 01:47 PM
Joined: May 2007
Posts: 230
Babylon,NY
440_ci Offline OP
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440_ci  Offline OP
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Babylon,NY
I was having some electrical problems the other day and it turned out to be my fusible link, so i replaced it but now when i re attached it to the bulk head connector smoke it starts smoking and the wires all get very hot. But the fuse isn't blowing. So what could be causing this? the only thing i can think of is where the wire was crimped onto the connector there is some exposed wire but its the same as the one i just took out so it must be something else. Could this be my ammeter then? and if so how do i check to see if it is? Thanks

Re: Fusible Link [Re: 440_ci] #304459
05/01/09 01:51 PM
05/01/09 01:51 PM
Joined: May 2007
Posts: 230
Babylon,NY
440_ci Offline OP
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This is the new fusible link i am using, sorry its a little blurry.

Re: Fusible Link [Re: 440_ci] #304460
05/01/09 01:52 PM
05/01/09 01:52 PM
Joined: Jan 2003
Posts: 32,918
Grand Prairie,Texas
stumpy Offline
I Win
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Grand Prairie,Texas
You have a short somewhere. The way to check the amp meter is pull the instrutment cluste and look at the wiring going to the meter to see if there is any sign of overheat. Be sure to disconnect the battery before pulling the cluster. Didn't you say you added a temp gauge recently? If so I would start6 with that and see if the light wires are hooked up correctly. Do the wies get hot before you turn on the key?

Last edited by stumpy; 05/01/09 01:53 PM.
Re: Fusible Link [Re: stumpy] #304461
05/01/09 01:58 PM
05/01/09 01:58 PM
Joined: May 2007
Posts: 230
Babylon,NY
440_ci Offline OP
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Babylon,NY
Yes, its actually instantly as soon as i re attach the battery. Where are the bolts for a 68 b body dash? or are they something else to take out the cluster?

Re: Fusible Link [Re: 440_ci] #304462
05/01/09 02:09 PM
05/01/09 02:09 PM
Joined: Jan 2003
Posts: 32,918
Grand Prairie,Texas
stumpy Offline
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Posts: 32,918
Grand Prairie,Texas
I would suggest you get a manual for the car if you are going to try to work on it yourself. Try to figure out how to do this stuff by looking at the cluster to see how it's mounted. You aren't removing the entire dash just the cluster. W hich is normally screwd in with easy to see screws.

Re: Fusible Link [Re: 440_ci] #304463
05/01/09 02:15 PM
05/01/09 02:15 PM
Joined: Mar 2009
Posts: 279
Mid Missouri
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ETASPEN Offline
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Mid Missouri
Just a suggestion, but you might try disconnecting the large wire from post on the alternator, reconnect battery and see if you still have a short. It doesn't happen often, but I have seen the alternators short out internally. If so, it will continue to blow fuse link.

Re: Fusible Link [Re: 440_ci] #304464
05/01/09 02:24 PM
05/01/09 02:24 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
fusible link is most likely blown now.


Unfortunately it appears you may have a short before the fuse box.

First thing is check for burned wires to start.

Disconnect anything you recently put on electrically on the car. You may have installed them incorrectly.


Are you using the rated fuses in the fuse box? Using the incorrect fuse will cause problems if the system is overloaded.


Since the problem occurred when you had the headlights on, I would look into that circuit. Unplug the connecter at the headlight switch and take a look at it. Look under the carpet at the high beam switch as well they like to get fried there. Follow the wires that are in the headlight circuit to see if there are any burned or melted wires.

Download the wiring diagram for your year car.

http://www.mymopar.com/index.php?pid=24


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: Fusible Link [Re: ETASPEN] #304465
05/01/09 02:24 PM
05/01/09 02:24 PM
Joined: May 2007
Posts: 230
Babylon,NY
440_ci Offline OP
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Okay i will check that too, but it was just replaced like 3 months ago with this http://www.autozone.com/autozone/catalog...equestid=208694 so idk

Re: Fusible Link [Re: HealthServices] #304466
05/01/09 02:29 PM
05/01/09 02:29 PM
Joined: May 2007
Posts: 230
Babylon,NY
440_ci Offline OP
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Nah the new fusible link is still working i checked it and its still putting out 11-12 volts. Also i did remove the power line for the new temp gauge and as for the fuses in the box they are the ones that were in the car when i got it about 3 years ago. This is the alternator i am using

Last edited by 440_ci; 05/01/09 06:04 PM.
Re: Fusible Link [Re: ETASPEN] #304467
05/01/09 02:45 PM
05/01/09 02:45 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
Quote:

Just a suggestion, but you might try disconnecting the large wire from post on the alternator, reconnect battery and see if you still have a short. It doesn't happen often, but I have seen the alternators short out internally. If so, it will continue to blow fuse link.




I agree disconnect this, and reconnect the battery see what happens, but be ready to remove the cable.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: Fusible Link [Re: 440_ci] #304468
05/01/09 02:53 PM
05/01/09 02:53 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
oh remove the link, for some reason I have to scroll back and forth just to read this page now. Very hard to read this way. The link does not work anyways.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: Fusible Link [Re: HealthServices] #304469
05/01/09 03:37 PM
05/01/09 03:37 PM
Joined: Mar 2003
Posts: 8,850
Central Coast, Calif.
S
Snoopy Offline
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Central Coast, Calif.
I think you need to take the car to a qualified automotive electrician before you burn it to the ground.

Re: Fusible Link [Re: Snoopy] #304470
05/01/09 03:53 PM
05/01/09 03:53 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
If you feel you are not cannot handle it, don't mess with it. Electrical can be overwhelming for some. Just because you have the tools does not mean you should mess with it.

Patience is the hardest thing to have when learning anything new.

Looking at a wire diagram can many lost. Break it down one circuit at a time.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: Fusible Link [Re: HealthServices] #304471
05/01/09 04:05 PM
05/01/09 04:05 PM
Joined: May 2007
Posts: 230
Babylon,NY
440_ci Offline OP
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The link doesn't work anyways? How do you mean? I am still getting 12volts through it to the bulkhead.

Re: Fusible Link [Re: 440_ci] #304472
05/01/09 04:21 PM
05/01/09 04:21 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
I was refering to the post. Maybe it is just me who has to scroll left and right to read this post now.


Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: Fusible Link [Re: 440_ci] #304473
05/01/09 04:23 PM
05/01/09 04:23 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
Quote:

I am still getting 12volts through it to the bulkhead.




After removing the line to the alternator? but the question is it still smoking?

Last edited by HealthServices; 05/01/09 04:24 PM.

Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: Fusible Link [Re: HealthServices] #304474
05/01/09 04:29 PM
05/01/09 04:29 PM
Joined: Jan 2003
Posts: 21,065
Niles , Ohio
T
therocks Offline
oh wait.but hey.lets see.oh yeah.
therocks  Offline
oh wait.but hey.lets see.oh yeah.
T

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Niles , Ohio
Check the dimmer switch.The one on the Dart we had was corroded and shorting dead to ground.Id suggest looking for melted wires also.Rocky


Chrysler Firepower
Re: Fusible Link [Re: therocks] #304475
05/01/09 04:36 PM
05/01/09 04:36 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
I colored some wires for you that are hot when the key is off.

The dark blue wire is your fusible link.

Notice the headlight circuit is hot. Notice also the dome light and cig lighter is also hot after the fuse. Make sure this has the correct fuse.







Check all the wires colored here as well as the wires for the headlights Especially the dimmer switch

Last edited by HealthServices; 05/01/09 04:48 PM.

Allen Here's a novel idea, let's not throw a bunch of parts at the car hoping it will fix the problem and instead spend a little time diagnosing it first. Life was a little easier when I was just a wrench.
Re: Fusible Link [Re: 440_ci] #304476
05/01/09 04:54 PM
05/01/09 04:54 PM
Joined: Dec 2007
Posts: 7,759
So Cal
HealthServices Offline
Why would you even post that?
HealthServices  Offline
Why would you even post that?

Joined: Dec 2007
Posts: 7,759
So Cal
Quote:

Nah the new fusible link is still working i checked it and its still putting out 11-12 volts. Also i did remove the power line for the new temp gauge and as for the fuses in the box they are the ones that were in the car when i got it about 3 years ago. This is the alternator i am using <Please please please remove this portion of the link you posted!>




Please please please remove the 'link' portion of your post

Re: Fusible Link [Re: 440_ci] #304477
05/01/09 05:55 PM
05/01/09 05:55 PM
Joined: Mar 2003
Posts: 8,850
Central Coast, Calif.
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Snoopy Offline
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Joined: Mar 2003
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Central Coast, Calif.
Sorry I was asleep at the switch.

Last edited by Snoopy; 05/01/09 08:50 PM.
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