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Lead vs Filler #229833
02/19/09 05:38 PM
02/19/09 05:38 PM
Joined: Mar 2007
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Caledon, Ontario
smac77 Offline OP
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This may have been done before but let's here some veiws for lead or lead free solder vs filler in a factory panel seam, ie: 1/4 panel to roof where the joint is quite large?


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Re: Lead vs Filler [Re: smac77] #229834
02/19/09 05:52 PM
02/19/09 05:52 PM
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Eagle, Idaho
Neil Online content
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I'd use lead.

I redid mine in plastic just because the vinyl top is going back on. If I didn't have the top I would have replaced the plastic with lead. That is the way the factory did it in the first place.

Re: Lead vs Filler [Re: Neil] #229835
02/19/09 06:20 PM
02/19/09 06:20 PM
Joined: Mar 2007
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Caledon, Ontario
smac77 Offline OP
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Quote:

I'd use lead.

I redid mine in plastic just because the vinyl top is going back on. If I didn't have the top I would have replaced the plastic with lead. That is the way the factory did it in the first place.



funny you mentioned that, I have a friend with a challenger that just went into the trim shop for a new vinyl top becuase the guy that did the car used filler in the seam and it started to bubble and lift away...car was done within the last 10 years, and has seen very little miles.. so it didn't last long....

Last edited by smac77; 02/19/09 06:22 PM.

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Re: Lead vs Filler [Re: smac77] #229836
02/19/09 08:46 PM
02/19/09 08:46 PM
Joined: Jan 2003
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Eagle, Idaho
Neil Online content
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My original filler was still in decent shape when I took the vinyl top off, but sooner or later it will let go. I'd rather it not be when I put a new top back on so I chose to replace it with fresh material.

If the factory stuff lasted 38 years then this should last just as long. It will be kept inside most of the time and rarely see water so it should be ok. I'm going to have the roof painted with a good thick coat of base-clear urethane paint so that should lock out any moisture. It has to be a whole lot better than the light dusting of enamel the factory gave it.

Filler lifting is caused by the surface not being cleaned properly most likely.

Last edited by Neil; 02/19/09 08:48 PM.
Re: Lead vs Filler [Re: Neil] #229837
02/19/09 08:59 PM
02/19/09 08:59 PM
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ringo440 Offline
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SMC is the best thing i have used, SMC is used to bond corvette bodies together. SMC cures into a very hard film, but it remains flexable enough that it will not crack .

Re: Lead vs Filler [Re: smac77] #229838
02/19/09 09:01 PM
02/19/09 09:01 PM
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Quote:


This may have been done before but let's here some veiws for lead or lead free solder vs filler in a factory panel seam, ie: 1/4 panel to roof where the joint is quite large?




Its been discussed before and the factory seemed to have lead in the painted roofs and plastic in the vinyl top models. I would prefer lead.

Re: Lead vs Filler [Re: NITROUSN] #229839
02/19/09 09:28 PM
02/19/09 09:28 PM
Joined: Mar 2007
Posts: 417
Caledon, Ontario
smac77 Offline OP
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Quote:

Quote:


This may have been done before but let's here some veiws for lead or lead free solder vs filler in a factory panel seam, ie: 1/4 panel to roof where the joint is quite large?




Its been discussed before and the factory seemed to have lead in the painted roofs and plastic in the vinyl top models. I would prefer lead.



I've never seen plastic behind a vinyl from the factory? Not pre 73 anyway, they've always been lead in any that I've removed...


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Wizzard Direct Fit, Bolt In Aluminum Radiators
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Re: Lead vs Filler [Re: ringo440] #229840
02/19/09 09:51 PM
02/19/09 09:51 PM
Joined: Dec 2007
Posts: 1,572
Jacksonville Florida
elitecustombody Offline
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Quote:

SMC is the best thing i have used, SMC is used to bond corvette bodies together. SMC cures into a very hard film, but it remains flexable enough that it will not crack .




if that works for you,lol, I'd never use something that was developed for composites on metal, they have a metal bonding adhesive that will work much better ,it was designed to work with metal

Re: Lead vs Filler [Re: smac77] #229841
02/19/09 09:54 PM
02/19/09 09:54 PM
Joined: Oct 2003
Posts: 3,378
KY USA
mopargem Offline
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My 71 B body has lead on each end with bondo in the middle, I remember other cars I had with bondo like 69 b bodies, cant remeber if just the ends were leaded.

Last edited by mopargem; 02/19/09 11:44 PM.

68 Polara 500...LL1 Y7 M6X
69 Hemi road runner...X9 X9 M6X
69 A12 road runner....R4 R4 M6X
69 ModTop FLORAL Super Bee...F
70 AAR 'cuda...EW1 EW1 H4X9
71 Duster 340...FJ6 V24 L6X9
71 road runner FC7 V1X M6X9

72 Rallye Charger B5 V1W

74 'cuda 360...KB5 V1X A6X9
08 SRT Challenger #234



Re: Lead vs Filler [Re: mopargem] #229842
02/19/09 09:59 PM
02/19/09 09:59 PM

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My 70 Superbee with vinyl top has plastic filler where my 72 Duster w/o vinyl top has lead. Both were done this way in the factory.

Re: Lead vs Filler #229843
02/19/09 10:29 PM
02/19/09 10:29 PM
Joined: Jul 2005
Posts: 1,247
Fremont, CA.
Topcat Offline
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I used the Eastwood lead kit on mine. Took a few times to figure out the right amount of heat to get it to smear how you intended.

I watched videos first on you Tube and then the Eastwood video. Way better than a huge chunk of Mud I think.

5038410-lead8.jpg (94 downloads)
Re: Lead vs Filler [Re: Topcat] #229844
02/19/09 10:38 PM
02/19/09 10:38 PM
Joined: Jan 2004
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Today? Who Knows?
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Quote:

I used the Eastwood lead kit on mine. Took a few times to figure out the right amount of heat to get it to smear how you intended.

I watched videos first on you Tube and then the Eastwood video. Way better than a huge chunk of Mud I think.




You picture looks like you used a grinder with 36 grit to cut the lead...A bit of advice..Lead is still toxic, thats why it isn't used much...Shape the lead close with a paddle while it is workable then cut it with a body file...Keep dust to a minimum & where a mask....

Re: Lead vs Filler [Re: smac77] #229845
02/19/09 10:47 PM
02/19/09 10:47 PM
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Quote:

Quote:

Quote:


This may have been done before but let's here some veiws for lead or lead free solder vs filler in a factory panel seam, ie: 1/4 panel to roof where the joint is quite large?




Its been discussed before and the factory seemed to have lead in the painted roofs and plastic in the vinyl top models. I would prefer lead.



I've never seen plastic behind a vinyl from the factory? Not pre 73 anyway, they've always been lead in any that I've removed...




All I have seen is plastic. here is a virgin 69. Pics not the best.

5038449-000_1110v.JPG (90 downloads)
Re: Lead vs Filler [Re: 1_WILD_RT] #229846
02/19/09 10:49 PM
02/19/09 10:49 PM
Joined: Jul 2005
Posts: 1,247
Fremont, CA.
Topcat Offline
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Quote:

Quote:

I used the Eastwood lead kit on mine. Took a few times to figure out the right amount of heat to get it to smear how you intended.

I watched videos first on you Tube and then the Eastwood video. Way better than a huge chunk of Mud I think.




Your picture looks like you used a grinder with 36 grit to cut the lead...A bit of advice..Lead is still toxic, thats why it isn't used much...Shape the lead close with a paddle while it is workable then cut it with a body file...Keep dust to a minimum & where a mask....




I used the Eastwood file cheese grater file in that picture. Yes I did use a mask whenever and would stop breathing as much as possible around it. Swept area slowly after with a hand brush using small strokes so as not to kick up lead dust. Also a hand operated pnuematic vacuum made by Blue Point/Snap On to pick up the shavings. Cool little tool.

Re: Lead vs Filler [Re: NITROUSN] #229847
02/19/09 10:59 PM
02/19/09 10:59 PM
Joined: Jul 2005
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Fremont, CA.
Topcat Offline
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Quote:

Quote:

Quote:

Quote:


This may have been done before but let's here some veiws for lead or lead free solder vs filler in a factory panel seam, ie: 1/4 panel to roof where the joint is quite large?




Its been discussed before and the factory seemed to have lead in the painted roofs and plastic in the vinyl top models. I would prefer lead.



I've never seen plastic behind a vinyl from the factory? Not pre 73 anyway, they've always been lead in any that I've removed...




All I have seen is plastic. here is a virgin 69. Pics not the best.




The original material they used as filler from the factory underneath vinyl top cars wasn't a body filler I have ever seen before.


When I removed mine years ago, it flew off like saw dust. It seemed porus, almost flexible. This would make sense so any body shift and it wouldn't likely crack. These were my personal reasons why I went with lead instead. Body fillers have come a long way since back in the 80's when I first filled it with Body filler. Later on, my car (black back then) had a band aid effect later on right at the quarter panel seam. At shows, I have seen others with this problem also.

Re: Lead vs Filler [Re: NITROUSN] #229848
02/19/09 11:31 PM
02/19/09 11:31 PM
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Fremont, CA.
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I've never seen plastic behind a vinyl from the factory? Not pre 73 anyway, they've always been lead in any that I've removed...




All I have seen is plastic. here is a virgin 69. Pics not the best.




My car is a Gran Coupe originally.
Production Oct. 70. It had the factory body filler underneath.

Re: Lead vs Filler [Re: Topcat] #229849
02/19/09 11:48 PM
02/19/09 11:48 PM
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New Berlin,Wi
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Firepowerflyer Offline
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My 69 GTX had orginal paint and top and it had plastic under the top.
Joe

Re: Lead vs Filler [Re: Firepowerflyer] #229850
02/20/09 05:28 AM
02/20/09 05:28 AM
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Here is my observation over the years - lead on non vinyl top cars, and caulking on vinyl top cars. Yes, I said caulking! The same stuff they used on the trunk seams. Not plastic filler.

Re: Lead vs Filler [Re: sixpaktoogo] #229851
02/20/09 09:45 AM
02/20/09 09:45 AM
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New Berlin,Wi
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Firepowerflyer Offline
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Unless it varied from plant to plant mine smelled like bondo when I ground it out of the seam,but who knows.With the quality of the products now days there should be NO worries about using it,if it's prep right.
Joe

Re: Lead vs Filler [Re: Firepowerflyer] #229852
02/20/09 10:59 AM
02/20/09 10:59 AM
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WI
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The factory "Process Standard" paperwork I've seen & read, states the filler used under vinyl was a heat cured material. (Called Plasti-sol IIRC).
Similar to bondo, but as mentioned, more like the hardness of the factory seam sealer.
It failed miserably when moisture would get behind it through the open spot welded roof seam and cause rusting & filler puckering.
I've personally seen one or two cars with lead used under an original vinyl top, but I'm of the opinion that most were done with the plastic material.

The seam needs to be welded solid and pinhole free in order for plastic fillers to last.
I'm a firm believer in welding the seam solid and using lead filler on painted top cars.

More info on the lead vs. plastic debate here...
Leadwork 101

Rick

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