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School this rookie: "RRRRRR" sound from rear diff... #2104205
07/05/16 01:20 PM
07/05/16 01:20 PM
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
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The member whose name is actually Art

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This might be a very basic question for someone whose familiar with stock 8-3/4 inch rear diffs, but I've never been in this territory before...

The stock diff on my car is making a "RRRRRRR", growling sound when driving it.
The sound level is definitely louder than last summer, which triggered my concern this year.
The sound level goes down when I brake.
The sound follows the speed of the roadwheels, not the driveshaft..
The diff case isn't TOO hot to touch after a hard drive, but it's definitely warm.

I restored the car a couple years ago. Never opened the diff, but I did replace the case oil with factory spec oil up to the level of the plug. I have not noticed any leaks from it, but I haven't checked the current oil level.

I've got a stock '65 Satellite big block, the rear diff is the stock "open" 2.76 ratio (standard on an A/C car).

What do you guys think? (I'm a bit embarrassed I haven't even checked the case oil level yet or the FSM troubleshooting section..

I've never had a Mopar diff "fail" before. My old '66 Dart slant six had a similar "growl", but it never got worse and stayed the same for 200,000 miles. I was going to ignore this one too, but it's def getting worse over time and no apparent oil leak.

I doubt my skills to rebuild and reinstall the pumpkin. What kind of shop would do a rebuild? I have a couple performance shops around here. Or is it a machine shop I'm looking for?

Thanks for your input,
- Art



Last edited by 67SATisfaction; 07/05/16 01:21 PM.

65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104216
07/05/16 01:34 PM
07/05/16 01:34 PM
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I would start by pulling the shaft & moving the ujoints back & forth in their planes of movement & checking for roughness. First see if the straps are a slight bit loose/quick visual on the ujoints when you get under there. fluid level/freeplay on the yoke (not sure if that would produce noise but it'd take 5 seconds & then you'd have that info if others say it is critical). EDIT trans mount in good shape/bolts tight

Last edited by RapidRobert; 07/05/16 01:36 PM.

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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104217
07/05/16 01:39 PM
07/05/16 01:39 PM
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I'ts not a 489 case so that is a good thing , you should be able to find a 2.76 case fairly easily, and fairly cheap, to swap out to determine if that is the issue , I probably have a few of them ??

Art , did you pull the axles out during the resto ?


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104239
07/05/16 02:21 PM
07/05/16 02:21 PM
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I'd put the car up on stands and run it to determine if I'm dealing with a third member or a wheel bearing and or axle thrust adjustment?


When is the sound?, constant, more on acceleration, de-acceleration, cornering, etc

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: DAYCLONA] #2104273
07/05/16 03:18 PM
07/05/16 03:18 PM
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Originally Posted By DAYCLONA

When is the sound?, constant, more on acceleration, de-acceleration, cornering, etc


iagree

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: TJP] #2104275
07/05/16 03:20 PM
07/05/16 03:20 PM
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Worded a bit differently,

does the noise change under the following 3 conditions at 30+ MPH,

1. Acceleration
2. Deceleration
3. Cruise, IE: in between accel and deccel

beer

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104299
07/05/16 04:06 PM
07/05/16 04:06 PM
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The rear axle bearings are lubricated with wheel bearing grease, not the rear axle gear oil. Folks seem to never repack them. I have had a car make a sound like this and it was a dried up wheel bearing, the differential was just fine.

Running it on stands with no load on anything may not help you decide anything. Be very careful of the rotating tires and driveshaft when doing this test.

Removing the axle shafts is pretty easy thing to do to check the wheel bearings.

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104352
07/05/16 05:46 PM
07/05/16 05:46 PM
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Originally Posted By 67SATisfaction

The sound level goes down when I brake.
The sound follows the speed of the roadwheels, not the driveshaft..


Could be an axle bearing; does the noise change when turning sharply right/left at the same speed?


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: NANKET] #2104374
07/05/16 06:21 PM
07/05/16 06:21 PM
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You should check the axle bearings before you drive it any more. The shop that restored my Road Runner didn't put any grease in the bearings on my Dana, and it cost my over a $1000 to fix.

Last edited by 71birdJ68; 07/05/16 06:22 PM.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 71birdJ68] #2104529
07/05/16 10:28 PM
07/05/16 10:28 PM
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Art if it is the bearings just needing greased, the needle attachment for your grease gun works the best. No need to pull the axle all the way out but if you need to for whatever reason be sure to wrap the splines in past the seal with some brown grocery sack paper BEFORE you pull the splines out past the seal. Holler if needed


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104667
07/06/16 02:58 AM
07/06/16 02:58 AM
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Better remove the axles, clean out the old grease with solvent, then brake cleaner. Then put in new grease with the needle.

When removing the shaft and you are getting near the splined end, lift the axle and do not slide it over the seal.

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104756
07/06/16 09:52 AM
07/06/16 09:52 AM
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
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Thanks guys, RR, Robert, Mike everyone,
Glad to learn about the possibilities, I hadn't thought about a wheel bearing.

THE SOUNDS:

I recall the sound is there in both accel and decel. It's pretty loud when I'm just cruising along, constant throttle, on the highway.

Like I said above, the frequency tracks the wheel speed, not the driveshaft speed - it doesn't vary with gear shifts.

I recall very clearly that I could make the sound go way down when braking - not trailing throttle, but actually braking.

I do think the sound changes in cornering - making right turns, but not left turns. I'll double check this. I have to go get it out of storage today, so I'll pay close attention when I drive the 10 mile trip.

I'll start checking the suggestions you offer and read the FSM, I'll post back here when I can.
Thanks again, cheers,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2104805
07/06/16 11:21 AM
07/06/16 11:21 AM
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Originally Posted By 67SATisfaction
Thanks guys, RR, Robert, Mike everyone,
Glad to learn about the possibilities, I hadn't thought about a wheel bearing.

THE SOUNDS:

I recall the sound is there in both accel and decel. It's pretty loud when I'm just cruising along, constant throttle, on the highway.

Like I said above, the frequency tracks the wheel speed, not the driveshaft speed - it doesn't vary with gear shifts.

I recall very clearly that I could make the sound go way down when braking - not trailing throttle, but actually braking.

I do think the sound changes in cornering - making right turns, but not left turns. I'll double check this. I have to go get it out of storage today, so I'll pay close attention when I drive the 10 mile trip.

I'll start checking the suggestions you offer and read the FSM, I'll post back here when I can.
Thanks again, cheers,
- Art


Sounds like the wheel bearings , stop driving it till you get it figured out , the bearings may already be damaged though.

Do yourself a favor and put the stock style tapered bearings back in it , it's a little more work , and money , but worth it in the long run.


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2104849
07/06/16 12:19 PM
07/06/16 12:19 PM
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Quote:
Sounds like the wheel bearings , stop driving it till you get it figured out , the bearings may already be damaged though.

Do yourself a favor and put the stock style tapered bearings back in it , it's a little more work , and money , but worth it in the long run.


iagree

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2104907
07/06/16 02:10 PM
07/06/16 02:10 PM
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Originally Posted By JohnRR
Originally Posted By 67SATisfaction
Thanks guys, RR, Robert, Mike everyone,
Glad to learn about the possibilities, I hadn't thought about a wheel bearing.

THE SOUNDS:

I recall the sound is there in both accel and decel. It's pretty loud when I'm just cruising along, constant throttle, on the highway.

Like I said above, the frequency tracks the wheel speed, not the driveshaft speed - it doesn't vary with gear shifts.

I recall very clearly that I could make the sound go way down when braking - not trailing throttle, but actually braking.

I do think the sound changes in cornering - making right turns, but not left turns. I'll double check this. I have to go get it out of storage today, so I'll pay close attention when I drive the 10 mile trip.

I'll start checking the suggestions you offer and read the FSM, I'll post back here when I can.
Thanks again, cheers,
- Art


Sounds like the wheel bearings , stop driving it till you get it figured out , the bearings may already be damaged though.

Do yourself a favor and put the stock style tapered bearings back in it , it's a little more work , and money , but worth it in the long run.





If it's the wheel bearings, I'd be more inclined to go with Green Bearings, from Dr Diff, eliminate all the factory tapered/adjuster crap, yes crap...the only time I see an issue with Green Bearings, it's an installation error on the installers behalf

mike

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: DAYCLONA] #2104919
07/06/16 02:19 PM
07/06/16 02:19 PM
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Originally Posted By DAYCLONA
Originally Posted By JohnRR
Originally Posted By 67SATisfaction
Thanks guys, RR, Robert, Mike everyone,
Glad to learn about the possibilities, I hadn't thought about a wheel bearing.

THE SOUNDS:

I recall the sound is there in both accel and decel. It's pretty loud when I'm just cruising along, constant throttle, on the highway.

Like I said above, the frequency tracks the wheel speed, not the driveshaft speed - it doesn't vary with gear shifts.

I recall very clearly that I could make the sound go way down when braking - not trailing throttle, but actually braking.

I do think the sound changes in cornering - making right turns, but not left turns. I'll double check this. I have to go get it out of storage today, so I'll pay close attention when I drive the 10 mile trip.

I'll start checking the suggestions you offer and read the FSM, I'll post back here when I can.
Thanks again, cheers,
- Art


Sounds like the wheel bearings , stop driving it till you get it figured out , the bearings may already be damaged though.

Do yourself a favor and put the stock style tapered bearings back in it , it's a little more work , and money , but worth it in the long run.





If it's the wheel bearings, I'd be more inclined to go with Green Bearings, from Dr Diff, eliminate all the factory tapered/adjuster crap, yes crap...the only time I see an issue with Green Bearings, it's an installation error on the installers behalf

mike


argue spank


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2105003
07/06/16 04:16 PM
07/06/16 04:16 PM
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Thanks guys,
I surfed around YouTube to get a feel for what's involved at the axles and bearing(s).

The diff case is 742.

Before I read your suggestion NOT to drive the car, I went and drove the Satellite home and observed the following during the drive;
- The exhaust is too loud to hear much from the rear until I'm going 65mph, and the "RRR" sound is clear.
- The sound changes a little in corners, but doesn't go away.
- The sounds vanishes almost completely when braking.
- At low speeds the sound can be heard just a bit, and it seems to go away taking right turns, but not left turns. Hard to tell for sure though.
- The temperature of the wheel hub on the driver's side is warmer than the passenger side. I'll check brake shoe advance mechanism on the passenger side.

I loosened the lug nuts but kept the tires on, and jacked the rear up off the ground. The lugs are tight enough that the rim isn't loose:
- There is some "play" in the rear wheels, it is about equal on both sides and I detail it as follows:
- I grab the tire tread top and bottom and did Push/Pull get about 1/8" of play.
- With the same grip on the tire treads, I tilted it up, Tilt it down, Tilt it towards the front, and towards the rear. Each side had some play in most directions - enough to make a tiny "clunk" sound when wrestling the tire with my hands.
- Rotationally I get 1" of play before the driveshaft or opposite wheel moves.

The play is enough that if this was my front, I'd be tightening the wheel bearing end-play nut.
I WILL CHECK the level of oil in the case, somehow it "sounds dry" in there. Can't explain why, it just seems harsh, not dampened.

After that, I'll take the wheels off and get a look at the play of the shaft at the bearing plate area. So that might reveal something.

If nothing shows up clear, I'll run the engine in D and listen for the problem.

So far haven't messed with the driveshaft U-joint.

I'll come back here in a few.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2105027
07/06/16 04:44 PM
07/06/16 04:44 PM
Joined: Jan 2003
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
So I took the tires and brake drums off and the play at the axle flange is clearer;

The passenger side end-play (in/out) is maybe 1/16", and there is some play in the bearing, less than 1/32" I'd say. The gap where the drive shaft enters the bearing plate is dry and clean.

The driver's side is very different. Same end-play, but much more play fore/aft and up/down at the bearing, nearly 1/16". The gap where the shaft enters the bearing plate is wet with oil, not dripping exactly but close.

I checked the oil in the diff case and it is both clean and full.

So I will now read the FSM about axle bearing replacements, they may have tolerances for the bearing play, but I bet it's less than my 1/32" to 1/16" .

I appreciate both of your opinions on bearing type John and Mike, thanks for keeping it respectful, I'll replace both sides with the type that works for me.

I'll check for comments and get back here with any issues.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2105031
07/06/16 04:47 PM
07/06/16 04:47 PM
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Originally Posted By 67SATisfaction
Thanks guys,
I surfed around YouTube to get a feel for what's involved at the axles and bearing(s).

The diff case is 742.

Before I read your suggestion NOT to drive the car, I went and drove the Satellite home and observed the following during the drive;
- The exhaust is too loud to hear much from the rear until I'm going 65mph, and the "RRR" sound is clear.
- The sound changes a little in corners, but doesn't go away.
- The sounds vanishes almost completely when braking.
- At low speeds the sound can be heard just a bit, and it seems to go away taking right turns, but not left turns. Hard to tell for sure though.
- The temperature of the wheel hub on the driver's side is warmer than the passenger side. I'll check brake shoe advance mechanism on the passenger side.

I loosened the lug nuts but kept the tires on, and jacked the rear up off the ground. The lugs are tight enough that the rim isn't loose:
- There is some "play" in the rear wheels, it is about equal on both sides and I detail it as follows:
- I grab the tire tread top and bottom and did Push/Pull get about 1/8" of play.
- With the same grip on the tire treads, I tilted it up, Tilt it down, Tilt it towards the front, and towards the rear. Each side had some play in most directions - enough to make a tiny "clunk" sound when wrestling the tire with my hands.
- Rotationally I get 1" of play before the driveshaft or opposite wheel moves.

The play is enough that if this was my front, I'd be tightening the wheel bearing end-play nut.
I WILL CHECK the level of oil in the case, somehow it "sounds dry" in there. Can't explain why, it just seems harsh, not dampened.

After that, I'll take the wheels off and get a look at the play of the shaft at the bearing plate area. So that might reveal something.

If nothing shows up clear, I'll run the engine in D and listen for the problem.

So far haven't messed with the driveshaft U-joint.

I'll come back here in a few.
- Art



It's the axle bearings , an 1/8" is .125 , axle endplay is about .012 MAX ...

Hitting the brakes is centering the bearing, the fact that you can move it in all directions tell me it's too loose.

Did you have the axles out to redo the backing plates during the resto ?

A7 is the number for the bearing Kit , you need 2 , there is also 2 seals , one in the axle tube , the other in the axle retaining plate.

If you go with Greens buy them from Dr. Diff , and buy 2 sets so you have them on hand when you have to replace them again ... wink


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: RapidRobert] #2105082
07/06/16 06:16 PM
07/06/16 06:16 PM
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Originally Posted By RapidRobert
if you need to for whatever reason be sure to wrap the splines in past the seal with some brown grocery sack paper BEFORE you pull the splines out past the seal. Holler if needed


I'm not clear on this Robert. Are you suggesting pushing paper through the seal before sliding the splined portion of the axle out?

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: Ramrod39] #2105089
07/06/16 06:22 PM
07/06/16 06:22 PM
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Originally Posted By Ramrod39
Originally Posted By RapidRobert
if you need to for whatever reason be sure to wrap the splines in past the seal with some brown grocery sack paper BEFORE you pull the splines out past the seal. Holler if needed


I'm not clear on this Robert. Are you suggesting pushing paper through the seal before sliding the splined portion of the axle out?


Yes , but if the seals are original it doesn't matter because they should be replaced.


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2105097
07/06/16 06:34 PM
07/06/16 06:34 PM
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Originally Posted By JohnRR
Originally Posted By Ramrod39
Originally Posted By RapidRobert
if you need to for whatever reason be sure to wrap the splines in past the seal with some brown grocery sack paper BEFORE you pull the splines out past the seal. Holler if needed


I'm not clear on this Robert. Are you suggesting pushing paper through the seal before sliding the splined portion of the axle out?


Yes , but if the seals are original it doesn't matter because they should be replaced.


I think I would be worried about popping the spring out of the seal...

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: Ramrod39] #2105120
07/06/16 07:11 PM
07/06/16 07:11 PM
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Rio Linda, CA
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I consider this whole thing about the axle splines cutting the seal lip to be an urban myth....oft repeated.


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Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2105134
07/06/16 07:25 PM
07/06/16 07:25 PM
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Kirkland, Washington
I just use reasonable care to keep the shaft supported and horizontal. Never an issue. Splines (at least healthy ones) aren't THAT sharp!

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: John_Kunkel] #2105204
07/06/16 08:39 PM
07/06/16 08:39 PM
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U.S.S.A.
JohnRR Offline
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Originally Posted By John_Kunkel

I consider this whole thing about the axle splines cutting the seal lip to be an urban myth....oft repeated.


^^ WINNER !!!


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2105253
07/06/16 09:58 PM
07/06/16 09:58 PM
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Lincoln Nebraska
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RapidRobert Offline
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I do it just to be proactive & keep Mr Murphy at bay. Ramrod what I do is pull the axle out till the splines are maybe 2" on the inside of the seal & hold it horizontle without undue pressure from the weight resting on the seal then wrap a several inch wide piece of brown grocery sack around the axle & wrap it fairly tight then I shove the axle/paper in a bit just the right amt so there is some brown paper on the axle on either side of the seal then I relax the paper slightly & holding it (the paper) in that position I slide the axle out all the way so the splines never contact the seal. Only takes a minute but if Kunkel says it ain't needed then that is good enough for me!


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2105492
07/07/16 09:29 AM
07/07/16 09:29 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Thanks all, for info and discussion -

Originally Posted By JohnRR

It's the axle bearings , an 1/8" is .125 , axle endplay is about .012 MAX ...

Hitting the brakes is centering the bearing, the fact that you can move it in all directions tell me it's too loose.

A7 is the number for the bearing Kit , you need 2 , there is also 2 seals , one in the axle tube , the other in the axle retaining plate.

If you go with Greens buy them from Dr. Diff , and buy 2 sets so you have them on hand when you have to replace them again ... wink


Thanks! So that's too much play for a whole lotta bearing grease to compensate for....? LOL.
I'm ready to get into it, but this morning starts a week off taking my wife & kids to see family, so I'll order the parts to have them here when I get back. Talk to my local machine shop about pressing the old bearings off and new bearings on.

I'll report back anything interesting..

Originally Posted By JohnRR

Did you have the axles out to redo the backing plates during the resto ?


Yes and no. Yes, I dropped the whole axle assembly out and repainted it, but No, I never had the individual axle shafts out during resto.

Cheers,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2105577
07/07/16 11:57 AM
07/07/16 11:57 AM
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Western Md.
skicker Offline
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skicker  Offline
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Art,
I lost a wheel bearing a year or so ago in the 70 Satellite...After talking to the machine shop and pricing new bearings I just ordered new axles from Dr. Diff to eliminate down time.
Cost was a little more but the job was completed in about an hour rather than spread out over a day or two... twocents


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2115375
07/22/16 10:40 AM
07/22/16 10:40 AM
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Thanks for chiming in on my rear wheel bearings. I'm intending to go with the OEM tapered bearings.

skicker - I looked at that option, thanks, that is a pretty good idea. I've got the time and I like my machine shop, so I'm good with the bearings.

I read through the FSM and wanted to ask in plain words; how hard is it for a rookie like me to do the final adjusting of a tapered bearing setup? I appears pretty simple, step by step, install the one side first, then turn the adjuster down to the right tolerance on the other side, set the "notch" on the adjuster and all done.

I don't have a feeler gauge that will allow me to measure the final end play (0.012), but I've never used one on my front bearings either which I've adjusted a couple times without any drama or failure. My hunch is I can adjust the rears the same way - by feel.

How badly can I [censored] it up by doing this all by feel?

I'm searching Youtube for tutorials, no matches so far. Found a few that cover the bearing replacement, but not the final adjust.

Thanks,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2115382
07/22/16 10:56 AM
07/22/16 10:56 AM
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Posts: 42,714
Spokane Washington
ScottSmith_Harms Offline
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"RRRRRRRRRRR"

Talk like a Pirate day?


*Sorry, just had to grin

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: ScottSmith_Harms] #2115394
07/22/16 11:14 AM
07/22/16 11:14 AM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Originally Posted By ScottSmith_Harms
"RRRRRRRRRRR"

Talk like a Pirate day?


*Sorry, just had to grin



Close, but no .... it's not an "AARrrrrrrrr" sound... It's just "RRrrrrrrr" !


smile BTW my boys and I just happen to be watching all the POTC Jack Sparrow movies this week... fun stuff.


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2115404
07/22/16 11:29 AM
07/22/16 11:29 AM
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U.S.S.A.
JohnRR Offline
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JohnRR  Offline
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Originally Posted By 67SATisfaction
Thanks for chiming in on my rear wheel bearings. I'm intending to go with the OEM tapered bearings.

skicker - I looked at that option, thanks, that is a pretty good idea. I've got the time and I like my machine shop, so I'm good with the bearings.

I read through the FSM and wanted to ask in plain words; how hard is it for a rookie like me to do the final adjusting of a tapered bearing setup? I appears pretty simple, step by step, install the one side first, then turn the adjuster down to the right tolerance on the other side, set the "notch" on the adjuster and all done.

I don't have a feeler gauge that will allow me to measure the final end play (0.012), but I've never used one on my front bearings either which I've adjusted a couple times without any drama or failure. My hunch is I can adjust the rears the same way - by feel.

How badly can I [censored] it up by doing this all by feel?

I'm searching Youtube for tutorials, no matches so far. Found a few that cover the bearing replacement, but not the final adjust.

Thanks,
- Art


you shouldn't have any problem , but you don't use a feeler guage , you use a dial indicator and a dead blow hammer.

Got a harbor freight near by , get a dial indicator , a dead blow and brass punches to spin the adjuster and you'll be all set .

If you were closer I'd just take a ride over and walk you threw it wink


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2115894
07/22/16 11:37 PM
07/22/16 11:37 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Thanks John,
Right, I've got a Harbor Freight here in town - dial indicator, and a slide hammer seal puller too - I already have various steel rods and blunt punches. I'll have a go at it and come back here if I run into issues.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2115965
07/23/16 03:10 AM
07/23/16 03:10 AM
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bboogieart Offline
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You'll "B" fine.
I've done it a few times before and it isn't that big a deal.
I did it by feel just like the fronts and never any problems.
Just make sure the new bearings have plenty of grease.
Also, I never used anything on the splines but caution.
Good time for new seals there as well.


I have mechanical Aptitude.
I can screw up anything.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2136263
08/18/16 11:18 PM
08/18/16 11:18 PM
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Update - and question.

I used the brake drums installed backwards as a homemade slide hammer and got the driver's side axle out, easy. The bearing seems absolutely fine, but it was installed without an inner oil seal, just tons of red silicone gooped in there and around the flange plate.

The same homemade slide hammer trick has NOT worked AT ALL to pull the axle out on the passenger side. The FSM says to use a special tool, a puller... and I'll see if I can rent a proper slide hammer puller from a local parts store.

BUT on page 3-3 of the '65 FSM the instruction also states "The right hand shaft with the adjuster in the retainer plate will also have a lock on one of the studs that will be removed at this time (Fig. 3 & 4)."

Question ;
- What "lock" is the FSM talking about removing? It can't be the adjusting ring, can it?
- Without removing this lock - is that why I can't pull the @U^&%$#R axle out?

Figure 3 and 4 are simple, unlabeled, exploded views of the axles, oil seals, flanges, gaskets and such parts. No mention of where this "lock" is.

Thanks!
- Art

PS - as an experiment I tried loosening the adjuster ring but I haven't been able to budge it with a blunt punch and hammer.


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2136306
08/19/16 12:01 AM
08/19/16 12:01 AM
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bboogieart Offline
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The adjuster ring is part of the axle assembly.
It should all come out with the axle.

The lock is on the passenger side.

It is a hook shaped piece of stamped steel that gets locked under the second bolt down from the top towards the front in this picture.
It fits in the notch on the threaded ring and holds it all in place...



Notice the nut holding the lock is the only one with a washer on it.
It should go back together this way.

Hope this helps.
also Art.
up



I have mechanical Aptitude.
I can screw up anything.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2136321
08/19/16 12:20 AM
08/19/16 12:20 AM
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You can see here how the lock ring is Part of the assembly, as well as how I grease the bearings...

The hole in the axle flange allows access to the individual lock plate bolts.



Originally Posted By 67SATisfaction
PS - as an experiment I tried loosening the adjuster ring but I haven't been able to budge it with a blunt punch and hammer.


That's not right.

Might be because of excess heat from dry bearings.
Try soaking it with a lite oil and see what comes of it.
It should move rather easily once the lock is removed.
It should have budged a little with the lock in place.

also Art
up


I have mechanical Aptitude.
I can screw up anything.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: bboogieart] #2136387
08/19/16 01:59 AM
08/19/16 01:59 AM
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Lincoln Nebraska
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RapidRobert Offline
Circle Track
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that little clip is about the size of your thumb & is under one of the (5) holddown nuts (it slips on a stud, before the nut). sometimes the flat flange can be extremely tight on the studs & you might (gently/appropriately) pry the flat flange out a bit (evenly) to get it slightly free and first unscrew the threaded adjuster in the correct direction so there IS some play there then with the drum, slide hammer it out. the interference fit of the flat flange (the (5) holes, their fit on the studs might be what is holding things immobile rather than the bearing etc that is inside the housing


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2136959
08/20/16 12:11 AM
08/20/16 12:11 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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OK - thanks a bunch all of you - super helpful pictures,

That "lock" is completely missing from my passenger side flange. All the flange bolts are off and they had nothing but lockwashers under them. No lock with the tip that grabs the adjuster ring.

As for the adjuster ring - I've hammered on it pretty hard but not damaged or deformed it. I'll use PB Blaster in the morning, some blow torch heat and try again, thanks.

Someone must have been into these bearings before me, there are no gaskets behind the "flange plate", just silicon sealant gooped in there...

.... and I am starting to think the adjuster ring was never tightened properly and/or it backed off because the lock is missing.. which can give me loose bearings and all the symptoms I've experienced.

I'll get my hands on one of those locks from a salvage yard, try getting it apart and update again.
Thanks guys,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2137156
08/20/16 11:24 AM
08/20/16 11:24 AM
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Posts: 18,157
Mass
DAYCLONA Offline
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Seeing that half the parts required for a complete assy are missing Art, just go with the Green Bearings, no seals to play with as they are part of the bearing, no need for for axle adjustment end play

I've used Green Bearings for decades on all my toys with ZERO failures or issues, many thousands of hard miles on the road, track, road course, cross country events, etc, etc, etc,...proper installation is the key to longevity

There's 253 million vehicles currently on the road in the US, I can guarantee you more than half are rolling on ball bearing axle bearings

Go "Green", you'll be glad you did

Mike

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2137702
08/21/16 09:33 AM
08/21/16 09:33 AM
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JohnRR Offline
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Originally Posted By 67SATisfaction
OK - thanks a bunch all of you - super helpful pictures,

That "lock" is completely missing from my passenger side flange. All the flange bolts are off and they had nothing but lockwashers under them. No lock with the tip that grabs the adjuster ring.

As for the adjuster ring - I've hammered on it pretty hard but not damaged or deformed it. I'll use PB Blaster in the morning, some blow torch heat and try again, thanks.

Someone must have been into these bearings before me, there are no gaskets behind the "flange plate", just silicon sealant gooped in there...

.... and I am starting to think the adjuster ring was never tightened properly and/or it backed off because the lock is missing.. which can give me loose bearings and all the symptoms I've experienced.

I'll get my hands on one of those locks from a salvage yard, try getting it apart and update again.
Thanks guys,
- Art


Art someone was definitely in there , silicon was not factory installed. It's possible that the adjuster did back off , you are trying to turn it counter clockwise correct ?

You should be able to get the axle out without loosening the adjuster.

Good luck finding that clip in the junkyard , unless you have a yard nearby that didn't crush everything old , the clip is available in the aftermarket , dr. diff ? And if you need a new axle adjuster end plate I have a spare one .


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2137874
08/21/16 01:47 PM
08/21/16 01:47 PM
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Lincoln Nebraska
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RapidRobert Offline
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Art, you did not use any JB weld in there did you? (sorry couldn't resist!)


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: RapidRobert] #2139378
08/23/16 04:41 PM
08/23/16 04:41 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
LOL and @(&*$(&%$!! - I've got some good old Mopar yards around me and I always enjoy an excuse to visit them..

But really - I've about had enough - this is getting uglier by the hour... trying to get the passenger side out just isn't working at !&^%$@#$ all..

First off, I don't have the axle puller tool recommended in the FSM..

...but I 've tried the following alternatives..

- I used PB Blaster, got the adjuster ring loose and tapped it CCW until it backs up tight against the flange end of the axle which helps put an "outward" force on the axle. Tapped the axle outwards. Not happening.
- I put the brake drum on backwards and used a dead blow hammer on the back side of the drum to hammer the axle out. Nothing.
- I rented a slide hammer from PepBoys, attached it to the flange and then heated the axle housing up with a blowtorch... and slide hammered like crazy... No dice.

It's not budging. !I#^&$%#*&^%@*^$%@*&^$#C$

Next up I'm going to wrap a heavy chain around the axle flange and get a heavier slide hammer...

What's my nuclear option?

- Do I take the whole axle and diff out, and take it to a machine shop to have the axle and bearing race pulled out?
- Do I assume someone had the same problem, couldn't get the axle out, left the old bearing in and just adjusted it down as tight as possible and put a new bearing in the driver's side?
- I'll post some pics in a sec..

Cheers,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139404
08/23/16 05:22 PM
08/23/16 05:22 PM
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JohnRR Offline
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You took the nuts off right ?

sorry ...


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2139440
08/23/16 06:03 PM
08/23/16 06:03 PM
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Wheatfield, NY
Cuda340 Offline
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Originally Posted By JohnRR
You took the nuts off right ?

sorry ...



lol

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139548
08/23/16 09:29 PM
08/23/16 09:29 PM
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Lincoln Nebraska
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RapidRobert Offline
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Quote:
Next up I'm going to wrap a heavy chain around the axle flange and get a heavier slide hammer.
that is what I would do (put more force on it, got any barbell weights). however you rig things up just as you know set it up so it dont dent or mar anything, that all the force goes toward pulling the axle straight out. the adjuster flat with the 5 holes ain't what is holding things up correct? I've seen em bind like crazy. EDIT In fact I would tap the 5 studs out of there first to get them completely out of the picture

Last edited by RapidRobert; 08/23/16 09:31 PM.

live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139586
08/23/16 10:34 PM
08/23/16 10:34 PM
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Albany, NY
67SATisfaction Offline OP
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67SATisfaction  Offline OP
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Albany, NY
Thanks again guys,
Yes, the five nuts on the "cover" plate are all off and I pried the plate loose. Of course I can't remove it completely cuz it's stuck behind the axle flange.
I went back to scrutinize the Driver's side that came off so easy. I couldn't learn anything that tells what's wrong on the Pass side.
I wouldn't be surprised if someone used JB weld on the $&$#^* outer bearing race on the Pass side. It bears evidence of being jury rigged, with the red silicone goop and harsh tool marks on the Driver's side "cover" plate, which is even warped enough it has to be hammered over the 5 studs to sit properly....

So there's all that.. and what it implies about the low level of care given by the prior "mechanic"...

I can't share photos at the moment, I'll try later tonight..
Best,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139594
08/23/16 10:46 PM
08/23/16 10:46 PM
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JohnRR Offline
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Art look at the other side where the race slides in and see if it's all scored , it's possible that the race spun on the other side and it was loctited in place ?

Also now that you have the adjuster loose on the plate spin it back in so you can get the plate assembly further back towards the axle flange. once you do that heat the bearing race wit ha torch and let it cool , if it has any type of loctite on it that will break the bond.


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139626
08/23/16 11:29 PM
08/23/16 11:29 PM
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Posts: 36,040
Lincoln Nebraska
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RapidRobert Offline
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Quote:
I wouldn't be surprised if someone used JB weld on the $&$#^* outer bearing race on the Pass side.
Well there is only one JB Weldmaster (right Art!). it's gonna be interesting to see what the holdup was when you get the axle out


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139676
08/24/16 12:53 AM
08/24/16 12:53 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
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The member whose name is actually Art

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Albany, NY
Thanks for bearing with me, guys
( ha ha ha - get it? BEARING with me.... I kill myself).

Thanks John - yes, the other side has some mild scoring where the race slides in - how did you know? ..Especially the surface between the oil seal and the bearing race - not sure if that's normal production line machining or if the old bearing race spun... its pretty mild, more visual than anything you can feel with a finger.. so what I did was take the new bearing race and see how it fit in the old axle, and it slides in pretty snug.. but I didn't tap it in place cuz I gotta get the old oil seal out first...

I gave it one last try before giving up for the night... !@&^$#@*&%$# ...is all I can say,

Knocked the closure plate studs out, hammered the adjuster ring CCW until the inwards teeth pushed outwards against the back of the axle flange to put outward pressure on it, heated the bejeezus out of the axle tube, slide-hammered the !*&#$%@# out of it... even hammered carefully on the axle tube to see if I could "shock" it loose..

...Not a fraction of an inch movement.

But I have a new approach I'll try next time; using the principle behind the front suspension lower ball joint remover - an outward expanding nut & bolt:

I have a heavy bolt that fits snug behind the axle flange and touches the axle housing flange.. By putting a nut on this bolt, and unscrewing it, a very strong "spreading" effect is created between the flanges..

I only had one bolt to try with today. Not enough force. But the hardware store opens early and they will sell me 4-5 more. 'll insert them between the flanges and "screw them apart"... to put tremendous force to push them flanges apart..

I'm trying to upload pics to show ya, I'll keep trying.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139716
08/24/16 01:47 AM
08/24/16 01:47 AM
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Lincoln Nebraska
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RapidRobert Offline
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Quote:
I'm trying to upload pics to show ya, I'll keep trying.
- Art
Art, we wanna see some video (of you trying)


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139782
08/24/16 10:04 AM
08/24/16 10:04 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
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The member whose name is actually Art

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Here is a pic of the side I got out... the race FEELS smooth, even though it looks a bit rough.
The oil seal is in there, someone gooped the silicone on it.


Here is a pic of the axle I got out - I think you can see the "closure plate" is kind of beat up, tool and bolt marks on the surfaces..


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139785
08/24/16 10:12 AM
08/24/16 10:12 AM
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
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Here is the only pic I've been able to upload of the side that WON'T come out.
Here you can see the adjuster ring: I have tapped it CCW until the inwards facing "teeth" are in contact with the back of the axle flange, and I believe this helps "push" the axle outwards...

If someone thought it was helpful to goop the other side full of silicone, who knows what they might have done on this side.. maybe the grip of silicone is enough to keep me from pulling the !@*&%# thing out?

Since this pic was taken, I knocked the 5 'closure plate' studs out (on the left), and put a spreader bolt between the two flanges to try and separate them... but I couldn't upload that pic.

I'm going to the hardware store.. see ya in a few.




Last edited by 67SATisfaction; 08/24/16 10:13 AM.

65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139791
08/24/16 10:34 AM
08/24/16 10:34 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
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The member whose name is actually Art

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One last try and I got last night's pics uploaded..

Here is the slide hammer rig attached to two wheel studs on the axle flange..


Here are the axle plate studs knocked out, and you can see the bolt and nut I squeezed in between the axle flanges to "spread" them apart like a front lower ball joint remover..


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139797
08/24/16 10:58 AM
08/24/16 10:58 AM
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Posts: 5,100
Western Md.
skicker Offline
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Art, the bolt and nut spreading idea will not work since you are pressing at the area where you also want to be removed (the axle flange).
Seeing what you have there now in the pic do you have access to two of the screw type jacks used on the newer cars?
I'd put one each behind the backing plate front and rear against the leaf spring and press it out that way. twocents
If you have on old wheel laying around maybe bolt it to the axle and press on the back of the old wheel from the leaf springs.
Check your P/M...


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139798
08/24/16 10:59 AM
08/24/16 10:59 AM
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JohnRR Offline
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^^^^ Treed !


Can't see pictures till tonight , my woork blocks photobucket ... ggggrrrr

Art it tighten the adjuuster against the back side of the axle flange ?

I'll call you

Last edited by JohnRR; 08/24/16 11:51 AM.

running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: skicker] #2139837
08/24/16 12:05 PM
08/24/16 12:05 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Thanks, Quint and thanks for the PM

- I thought my "bolt" idea would still let me BREAK the bearing race free of the axle housing before it hits the backside of the adjuster ring.. (...I thought the adjuster ring was the only surface in contact with the bearing, and that if I adjusted it out, there would be room for the bearing race to break free).

..but your post ..and JohnRR just called to also clarify the closure plate is what holds the bearing race in place - not the adjuster ring. I understand I am fighting myself with my "bolt" idea.. so I'll scratch that..

AND THANKS, YES - I can rig something up with a couple small piston jacks I have and set them between the leaf springs or frame and the back of a spare steel rim I have kicking around here somewhere..

Cheers,
- Art

Originally Posted By skicker
Art, the bolt and nut spreading idea will not work since you are pressing at the area where you also want to be removed (the axle flange).
Seeing what you have there now in the pic do you have access to two of the screw type jacks used on the newer cars?
I'd put one each behind the backing plate front and rear against the leaf spring and press it out that way. twocents
If you have on old wheel laying around maybe bolt it to the axle and press on the back of the old wheel from the leaf springs.
Check your P/M...

Last edited by 67SATisfaction; 08/24/16 12:08 PM.

65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139870
08/24/16 01:00 PM
08/24/16 01:00 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
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Mid-morning update -

I backed the adjuster ring off, and the closure plate is nice and loose.
I realized I could get a better look if I adjusted the ring ALL the way off.. so far off that the 'closure plate' is completely loose and rests out-of-the-way on the axle flange..

All I see behind it is... rust.. and a few pieces of the old white foam gasket...
The back of the closure plate is also rusty.

I found my old steel rim and am trying to rig something up with scissor jacks.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139912
08/24/16 02:15 PM
08/24/16 02:15 PM
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JohnRR Offline
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Originally Posted By 67SATisfaction
Mid-morning update -

I backed the adjuster ring off, and the closure plate is nice and loose.
I realized I could get a better look if I adjusted the ring ALL the way off.. so far off that the 'closure plate' is completely loose and rests out-of-the-way on the axle flange..

All I see behind it is... rust.. and a few pieces of the old white foam gasket...
The back of the closure plate is also rusty.

I found my old steel rim and am trying to rig something up with scissor jacks.
- Art


Ok that is what is stopping you , the rust , heat , some PB blaster and a slide hammer ,something like this , Vatozone might have a loaner ?

http://www.harborfreight.com/heavy-duty-slide-hammer-and-puller-set-16-pc-60327.html


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2139920
08/24/16 02:25 PM
08/24/16 02:25 PM
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Mass
DAYCLONA Offline
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Originally Posted By 67SATisfaction
Mid-morning update -

I backed the adjuster ring off, and the closure plate is nice and loose.
I realized I could get a better look if I adjusted the ring ALL the way off.. so far off that the 'closure plate' is completely loose and rests out-of-the-way on the axle flange..

All I see behind it is... rust.. and a few pieces of the old white foam gasket...
The back of the closure plate is also rusty.

I found my old steel rim and am trying to rig something up with scissor jacks.
- Art




Art, I know you mentioned bottle/piston jacks earlier, usually they don't work when mounted sideways, scissor jacks will probably get all twisted up, I'd had a similar problem many years ago with an 8 3/4 rear that "welded" the bearing race to the housing (lack of grease/lubrication and heat) if there's a machine/tool rental shop in town rent a portable ram jack kit that has an assorted size of ram jacks/hyd pistons and attachments, they usually come in 10-20 ton capacity, the more force you can exert at the axle flange, less chance of bending the flange end, which you might do with a rim because of the leverage exerted further away from the axle center


You want a hyd. kit that has small compact pancake pistons, or small expanding jaw type pistons

Mike


Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2140000
08/24/16 04:26 PM
08/24/16 04:26 PM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
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More tools! This is always a great solution... thumbs I'll get that kit cuz it'll apply the blunt force more directly that the rattling chains.

Mike, thanks - that's the kind of thing that will work... My thought is to set up a ram or jack situation that puts a lot of Constant force on the axle flange, then use the slide hammer to apply the added blunt force to break the !@&^#$ race free...

(Full Disclosure: I am going to see if I can rotate the 'closure plate' such that the "flat spot" clears the axle housing flange and I can try my "bolt idea" where the closure plate is out of the way..

...once it breaks free I'm golden - if it can move a millimeter, it can move an inch.

Whew - this whole project has def put a dent in my automotive ego. My joints ache, my muscles are sore, I'm wracking my brains for solutions - so THANKS for all your advice.

On the brighter side, automotive things haven't gone this bad in many years so I'm due.. BTW - Did I mention the steering rack on my Alfa Romeo is worn out and the whole thing needs replaced? Another FUN project just sitting there staring at me with it's beady little eyes..

BUT - tomorrow I take a break and drive to MD with the kids to visit in-laws. I'll be the guy lounging by the pool with an ice cold Margerita.

Cheers,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2140257
08/24/16 10:55 PM
08/24/16 10:55 PM
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Lincoln Nebraska
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RapidRobert Offline
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Art, it is Murphys Law & it WILL pass & we're behind you all the way (shouting encouragement & hollering at you to pull harder)


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: RapidRobert] #2140473
08/25/16 10:14 AM
08/25/16 10:14 AM
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Albany, NY
67SATisfaction Offline OP
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Originally Posted By RapidRobert
Art, it is Murphys Law & it WILL pass & we're behind you all the way (shouting encouragement & hollering at you to pull harder)


laugh2 thumbs


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2150655
09/08/16 09:48 PM
09/08/16 09:48 PM
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Posts: 5,100
Western Md.
skicker Offline
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Vacation is over... biggrin
You've had a couple weeks to analyze this...Whats the verdict??? shruggy


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2153432
09/13/16 12:16 AM
09/13/16 12:16 AM
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Albany, NY
67SATisfaction Offline OP
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Thanks for aksin'...

..Tried and tried and kept trying...heated it up w plumbers torch, scalded my arm, sweated and swore... Had some buddies over to help tackle it, more sweating and swearing, finally I broke the slide hammer - cracked the cast flange-fitting right in half..
Nothing is going €##}$@ anywhere.

Now I'm asking around locally for another 8-3/4 rear end to swap in.

My driveshaft isn't the old slip yoke type, my diff case is a good 742 with factory spec 2.76 ratio (AC car) that I like well enough on highway trips... But I bet I'll get a 3.23. I'm thinking I could swap my 742 into whatever 8-3/4 I get. Any thoughts?

For now, I'll start dropping the whole thing out of the car.

Cheers,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2153458
09/13/16 12:59 AM
09/13/16 12:59 AM
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Posts: 36,040
Lincoln Nebraska
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RapidRobert Offline
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Quote:
I'm thinking I could swap my 742 into whatever 8-3/4 I get. Any thoughts?
Well well well the Prodical son returns! yes your 2.76/742 will drop into any 65 up housing/axle setup that does not have the earlier big nut on the ends as possibly the early is different. EDIT its gonna be enlightening to find out what was binding things up inside

Last edited by RapidRobert; 09/13/16 01:01 AM.

live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: RapidRobert] #2153561
09/13/16 10:31 AM
09/13/16 10:31 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
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Albany, NY
Originally Posted By RapidRobert
Quote:
I'm thinking I could swap my 742 into whatever 8-3/4 I get. Any thoughts?
... its gonna be enlightening to find out what was binding things up inside


What I can see from the outside of the race - after turning the adjuster ring all the way off the securing plate/ring - is rust. Otherwise everything looks normal.

The grease at the bearing race is rust colored, and a bit dried. The grease IN the bearing is black.

So I assume the rust has gotten in behind the race and expanded such that it binds around the outer race.

But I just @&^%#$ realized something - unless I get the shaft out, I'm not going to get my 742 out either.... ..am I?

@*&^$#&^$ '
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2153566
09/13/16 10:48 AM
09/13/16 10:48 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Here is what it looked like a couple days ago...







Now, imagine I put on 4-5 more of those 'expanding bolts' to pressure the axleshaft's flange outward from the 8-3/4" tube's flange ... plus I broke the slide hammer.





Good times..

Last edited by 67SATisfaction; 09/13/16 10:50 AM.

65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: RapidRobert] #2153567
09/13/16 10:49 AM
09/13/16 10:49 AM
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Posts: 5,100
Western Md.
skicker Offline
"The Champ"
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A couple thoughts...
The early housing is exactly 1" shorter overall (53 5/16" vs 54 5/16") than the one for the 65. It would be an option if you were looking for something narrower due to tire clearance. Cass has green bearing axles available for this that eliminates the nut assembly however you would need to re-use your backing plates and drums because they're different than the pre 65 ones. This wouldn't be the best option to go financially...
If you wanted to save the 2.76 to put into a new housing you will have to cut the old housing off or figure out how to get the axle out.
I know I have a decent 65 housing and a pair of axles but shipping would be a killer.
Be sure to source another backing plate for the RR unless your going to cut the end off of the axle to save it.

I just got new axles from Cass for my 65 housing since I needed them with green bearings and no plate between the bearing and flange due to using Wilwood brakes. I have a decent set of used axles if you need them.

The point your at I would think the housing end is probably damaged possibly beyond being able to be reused. Cut the end off the axle and save the backing plate and hardware then cut the housing so the axle will come out to get the pig out. Another 65 housing and a pair of axles...assemble and you should be good to go... shruggy

If it was me I would cut your housing right behind the backing plate where the tube ends to get the axle out and maybe someone else could then use it for a narrowed rear... twocents


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: skicker] #2153571
09/13/16 10:55 AM
09/13/16 10:55 AM
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Western Md.
skicker Offline
"The Champ"
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But I just @&^%#$ realized something - unless I get the shaft out, I'm not going to get my 742 out either.... ..am I? rant rant

DING DING DING....we have a winner! boogie

sorry Art... tonguue


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: skicker] #2153574
09/13/16 10:58 AM
09/13/16 10:58 AM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Originally Posted By skicker


The point your at I would think the housing end is probably damaged possibly beyond being able to be reused. Cut the end off the axle and save the backing plate and hardware then cut the housing so the axle will come out to get the pig out. Another 65 housing and a pair of axles...assemble and you should be good to go... shruggy

If it was me I would cut your housing right behind the backing plate where the tube ends to get the axle out and maybe someone else could then use it for a narrowed rear... twocents


Yep, that was my thinking, drop the whole thing minus the brake lines. Get the axle out and the pig. Then stuff it all back in a cleaned up 8-3/4 housing from a salvage yard. Thanks for confirming it's one of the ways I can take this forward. I have a good cutting saw I can use.

My hunch is the cut housing won't be worth much around here. Our area has at least 3 salvage yards well stocked with '60s Mopars, so I'll see what they have for 8-3/4 housings and I'll measure the length before I commit.

Cheers,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2153650
09/13/16 12:45 PM
09/13/16 12:45 PM
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Lincoln Nebraska
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RapidRobert Offline
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Art I could use a shortened housing center & some lengths of housing so you might cut the minimal you need to resolve this. shipping might be a killer & likely after all this you just wanna torch the Hell out of the [censored] to resolve things (& I dont blame you!). Keep us updated. Your luck WILL change!


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2153814
09/13/16 04:59 PM
09/13/16 04:59 PM
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JohnRR Offline
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Art if you are going to get another housing just sawzall the axle tube around the axle and it will come out of the center section.
Or you could cut the axle end off say 3/4 inch behind the flange and have a new end welded to your current housing , that will save the housing and save the axle .

I haven't seen pictures ... haven't checked this thread at home but your expanding bolts comment scare me , where was the adjuster plate during this ??? hopefully against the back of the axle flange?

Time for a cutting torch and burn the bearing out ... but you need to get the oil out of the center ...



running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2154060
09/13/16 10:59 PM
09/13/16 10:59 PM
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Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Thank you, Skicker, RRobert, John, and all,
I'll pull the whole rear end out by Thursday, and cut the tube as nicely as I can close to the brake backer plate (this will tie in nicely with my middle son having some teeth pulled tomorrow morning)..

And John, yes - you can probably see the pics above from a different computer that I had the adjuster ring and plate unbolted and pulled out of the way against the axle flange. And the tube flange studs I knocked out so that the 'expander bolts' only acted between the back of the axle flange and the front of the brake backer plate..

..I distributed these bolts around the perimeter, so I doubt I bent the flange of the axle, but I'll have a machine shop check it is "true" after I do the cutting...

..and just because I cut it loose doesn't mean I'll get the race out of that remaining chunk of tube, but I'll take it to a machine shop and ask what they do with it.. I think they can stand it up, rig some blocks to press on the tube flange while it stand on the axle's splined end... and start pressing... I wish I could be there when their 20ton press finally POPs that !IO&#% thing outta there...

Cheers,
- Art


Originally Posted By JohnRR
Art if you are going to get another housing just sawzall the axle tube around the axle and it will come out of the center section.
Or you could cut the axle end off say 3/4 inch behind the flange and have a new end welded to your current housing , that will save the housing and save the axle .

I haven't seen pictures ... haven't checked this thread at home but your expanding bolts comment scare me , where was the adjuster plate during this ??? hopefully against the back of the axle flange?

Time for a cutting torch and burn the bearing out ... but you need to get the oil out of the center ...



65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2154401
09/14/16 02:44 PM
09/14/16 02:44 PM
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JohnRR Offline
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Once you hack the flange off getting the race out cleaning doesn't really matter , more work$$ , just torch it off .

Migh be a good idea to buy the replacement axle end that will use the mopar factory tapered bearing before cuting the axle tube that way you know how much not to remove ? Do it with a little extra so the person the welds it duplicates the length.

Might be a good idea to just take it down to the weld shop still intact and have them cut it off so it's welded back at the proper length ?

But if you get a new housing then you can just cut it anywhere to get the axle out of the chunk.


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2154576
09/14/16 07:06 PM
09/14/16 07:06 PM
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Groveland, MA
SteveS Offline
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I think it's time for John to take a ride out there!


Steve

Someday I'll have another C-body.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2154737
09/14/16 10:25 PM
09/14/16 10:25 PM
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Ok now I can see the pictures , that thing is in there good , I am surprised that heat didn't help break the bond , Art are you using Propane or MAPP ? Mapp will get hotter.

I MIGHT be going to LV next month , I could come by and we could get that thing apart , I have that same axle slide hammer and I had a bear of a time get wheel bearings out of an 04 1500 , but I didn't BREAK it ... yikes ...


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: SteveS] #2154738
09/14/16 10:26 PM
09/14/16 10:26 PM
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JohnRR Offline
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Originally Posted By SteveS
I think it's time for John to take a ride out there!


Are you offering to drive Steve wink


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2154984
09/15/16 11:04 AM
09/15/16 11:04 AM
Joined: Feb 2006
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Groveland, MA
SteveS Offline
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SteveS  Offline
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Originally Posted By JohnRR
Originally Posted By SteveS
I think it's time for John to take a ride out there!


Are you offering to drive Steve wink


Hah! I have two dead cars of my own to work on!


Steve

Someday I'll have another C-body.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2155105
09/15/16 02:24 PM
09/15/16 02:24 PM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Thanks guys,
It'll save you both the trouble when I tell you I cut the end off already.. but maybe hook up w/you at LV - is it the Mopars in the Valley weekend?

CURRENT STATUS:
- I indexed the tube to the flange, then I cut the flange end off the axle tube between the leaf spring perch and the thicker flange end. The splined end slid right out.
- I took both axles to the machine shop this morning.
- They'll try pressing the "bad" axle out of the cut flange end. They'll stand it up on the splined end and press from "below" using the brake plate as a stopper, but I told them they will probably just bend that and if so just cut that off then they can grab the tube flange.

What are your thoughts:
- Am I better off sourcing a new diff and axle housing, or is it worth the effort to have the shop re-weld my flange end back onto my housing? The diff oil in my case was unbelievably clean, so I'm confident my diff is good.

A.) The shop said they could probably weld my original flange end back on. The tube is indexed and the overall length someone wrote in a comment in this thread. I wonder how "true' they can weld it back together? I assume the material I cut away is just replaced by weld. We didn't discuss details, the bearing surface in the end I cut off could be ruined as far as we know. But the shop was willing to consider rewelding it.

B.) If I get a whole nother rear end, I'd be having to clean it all up, repaint it, and if I can trust the pig in it (how do I even know that?) just stick my axles with new bearings in and do the stock taper end-play adjustment with the gauge. If I want my original 742 pumpkin, then I take mine apart and stick it in the new diff axle housing.

I'll share what the shop finds.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2155146
09/15/16 03:40 PM
09/15/16 03:40 PM
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Posts: 5,100
Western Md.
skicker Offline
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Art...If the shop doesn't have the jig with the pucks to align with I think I would pass on letting them weld it back together. twocents
I have a guy local to me who narrows rears with all of the jigs for different ones. He said he has to use the press on most housings to get them straight in order to re-weld them back together with the tubes and bearing races in line. shruggy
If when they press the tube and axle apart the backing plate gets damaged I may have an extra one of those around also.
Different years are slightly different even though they may both be 10x2. runaway
When you source a housing be sure it is from a 65. I'm pretty sure 66-67 are a little wider with 68-70 being slightly wider yet. You may be able to call DR. Diff and Cass may know... shruggy


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2155151
09/15/16 03:43 PM
09/15/16 03:43 PM
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You can reuse your chuck , there should be nothing wrong with it.

The shop should be able to get the end off without damaging too much but you need someone with a JIG that can weld the end back on straight. there should be a driveline shop somewhere in your area , or find a shop that builds race cars , they will have the jig.

The housing may end up a tad shorter, the thickness of your cut? No biggie, that is lost in the noise.

I think you may have cut too much off though if you cut if off beyond the part of the housing that holds the race?picture I can't see ? That part of the housing is messed up if the race is stuck in it and should be replaced with a fresh end, I'd not be too confident in it holding the race from spinning when reassembled.

You might be better off just starting with another housing?



running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2155164
09/15/16 04:06 PM
09/15/16 04:06 PM
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Western Md.
skicker Offline
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skicker  Offline
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You might be better off just starting with another housing? iagree
It wouldn't be a bad idea to get it with the axles... biggrin


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2155186
09/15/16 04:48 PM
09/15/16 04:48 PM
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Abilene, Texas
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fastmark Offline
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Well. I can't believe I read this whole thread. Sounded like a simple problem with plenty of help but it has ended up in the worst case scenario. So, my two cents worth. I've built lots of rear ends and restored plenty of housing. It is amazing how many housings are out there that are patched together because of bearing problems. Do not have it welded back together. Unless the shop has the proper jig AND knows how to weld it, it will not be straight. Get another housing pure and simple. Be sure and get one that has good axles because I would not trust that yours may be usable. Hopefully you can get one from a close source because shipping is expensive. I think you are correct that the 65 is a one year only housing and the most narrow b body. I've got one but the shipping you kill you from Texas to NY.

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: skicker] #2155236
09/15/16 06:13 PM
09/15/16 06:13 PM
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JohnRR Offline
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Originally Posted By skicker
You might be better off just starting with another housing? iagree
It wouldn't be a bad idea to get it with the axles... biggrin


the LV show is usually a FAST event , maybe someone from down your way is heading up and can transport it for a small fee ... but the FAST guys are a great bunch and would haul it for free more than likely.


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2155379
09/15/16 11:02 PM
09/15/16 11:02 PM
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Western Md.
skicker Offline
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I don't know anyone around me heading that way... shruggy


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2157386
09/19/16 01:59 PM
09/19/16 01:59 PM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Thanks for the advice guys, I'll go for a new housing ..

My area has some pretty solid Mopar resources for an 8-3/4. We have salvage yards and enthusiasts, from drag racers to 1-of-1 trailer queens. I put the word out that I'm looking. My favorite salvage yard is an hour away, he's got several '65's ...and I know another closer yard with a 65 Satellite with reasonable prices.

Both these yards are "pick your own parts" ... so I'll call and hope they have something not too buried in the mud...

Then there's Mopart's own "Budman" in NJ who parts out a lotta '65s... I'll try him too.
I'll update ya, include some fun salvage yard pics if I go that route.

Cheers,
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2161145
09/25/16 12:10 AM
09/25/16 12:10 AM
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Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Albany, NY
Good. Next week will see if I get this thing back on the road -

I got hold of a local Mopar guy who's got a solid parts stash and he's invited me over to pick through a bunch of used rear ends for the right length (54-5/16") and we'll check the leaf spring perch distance too.. I'll bring my old one and he'll take it off my hands (...probably for scrap cuz nobody I've talked to around here says there is a reliable shop to weld these things).

Asking price $150, including the brake plate I need, sounds good to me.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2161979
09/26/16 01:28 PM
09/26/16 01:28 PM
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Posts: 5,100
Western Md.
skicker Offline
"The Champ"
skicker  Offline
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Western Md.
Take your old backing plate with you and make sure you get a RH plate and not a LH...emergency brake cable hole is in the front... up


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2173464
10/13/16 10:49 AM
10/13/16 10:49 AM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

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Posts: 7,538
Albany, NY
Lots of interruptions, but I'm slowly making progress;

I picked up the used rear end from a local Mopar hobbyist known to have salvage parts. Pulled it out of a pile of semi-rusty rear ends. Had to measure each one to find the right size. May original was 54". We found tons of 56" and 57". I settled for the only 55" we could find, it should fit and the leaf spring perches were at the correct 44".

I realized that I had to have it with the axle shafts to fit the 55" housing so he gave me those with it..
Yep, I got the correct brake backer plate.

Two weeks and I had the rusty housing sandblasted, painted it, let it cure and cleaned out all the old gunk inside.

The axle shafts that came with the new rear end need new bearings, I talked with Cass yesterday and ordered what I need (Dr Diff)... I'm looking locally for a gasket for the 8-3/4" 10-bolt case...

I'll update with whatever difficulties I encounter putting this thing back together again.
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2173543
10/13/16 12:35 PM
10/13/16 12:35 PM
Joined: Jun 2005
Posts: 5,100
Western Md.
skicker Offline
"The Champ"
skicker  Offline
"The Champ"

Joined: Jun 2005
Posts: 5,100
Western Md.
Call Cass back and have him send you one of his complete gasket kits for the 8 3/4... up


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2174418
10/14/16 11:18 AM
10/14/16 11:18 AM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
Thanks, I did call him back. He had shipped my order already...

but I'm good - NAPA had the correct gasket and I put the pumpkin in yesterday... Also got the rear end back in the car before it started raining, hung the leaf springs back up.

Next I'll push the brake plate studs back in the flange so I can slide the brake plates on and reinstall the brake cylinders, brake lines, and bleed it.

IIRC Cass said the steel crush gasket goes against the axle flange, with the rib against the flange, then the foam gasket, then the brake plate.. ?...

..I'm a bit unsure about that sequence, but I'll check my FSM or call Cass again before tightening it all down.. *

Cheers,
- Art

* I won't be tightening much of anything down until its time to tighten the retaining plate bolts - after I get the new bearings on the axle shafts and slide them in..

Last edited by 67SATisfaction; 10/14/16 11:22 AM.

65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2174433
10/14/16 11:38 AM
10/14/16 11:38 AM
Joined: Jan 2003
Posts: 74,937
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,937
U.S.S.A.
Art the steel shim goes between the backing plate and the axle flange and the foam gasket goes between the backing plate and the bearing retainer with stock bearings.


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2176130
10/16/16 04:34 PM
10/16/16 04:34 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
thumbs bow
Thank you!
Originally Posted By JohnRR
Art the steel shim goes between the backing plate and the axle flange and the foam gasket goes between the backing plate and the bearing retainer with stock bearings.


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2177003
10/17/16 04:01 PM
10/17/16 04:01 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
The axles are at the machinist's this morning having new bearings pressed on. So I wait. In the meantime, here are some pictures of the carnage to entertain you. In appreciation for all your help..

Here is taking the old rear end out...



Indexed the tube with those paint stripes and cut with an angle grinder..



Pulled the axles out and lifting the pumpkin off the useless old housing..



My 6 year old son Simon likes to keep me company in the garage. Doing online homework even. Now that's a great boy!


Picked up the new housing with axle shafts and brake plate. Sandblasted, and here it's getting hi-build primer I had left on the shelf..


Rattle can black enamel is next..


Putting the old pumpkin back in..


.
.
.
.


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2177005
10/17/16 04:03 PM
10/17/16 04:03 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
Put snubber plate on the diff and ready to go back under the car..


I put the whole thing back in yesterday - added foam gaskets and brake plates, installed the brake cylinders and bled the lines, mounted the shocks.. only thing left is to slide the axles in, tap them in place, and adjust to correct endplay..

Thanks again,
.
.
.
Cheers! - Art

Last edited by 67SATisfaction; 10/17/16 04:04 PM.

65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2177017
10/17/16 04:19 PM
10/17/16 04:19 PM
Joined: Jan 2004
Posts: 9,066
Eugene, Oregon
M
minivan Offline
master
minivan  Offline
master
M

Joined: Jan 2004
Posts: 9,066
Eugene, Oregon
End play adjustment was so simple when I did mine... Not sure why its made such a big deal.. Use of a dial indicator maybe?

DSCF0160 (1).JPG
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2182021
10/25/16 10:37 AM
10/25/16 10:37 AM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
Making progress - yesterday I picked up the drive axles from the shop with new OEM taper bearings.
In the afternoon I got around to knocking the inner oil seals into place, no idea they needed so much blunt force to install.

Working on the Maserati this morning - 11qt oil & filter change and a brake bleed then I'll take it to a mechanic-friend 25 miles west of here for lunch.

This afternoon I'll finish packing grease into the new bearings, then I'll slide them into place after my kids get home from school and see how far I get reinstalling all the brake hardware... also I've gotta get the adjusting ring loosened from the retainer plate, it's pretty crusty at the threads. I'll do that after I've bolted the retainer to the flange to hold it in place.

-Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2183284
10/26/16 09:46 PM
10/26/16 09:46 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
bow bow bow thumbs bow bow bow

SUCCESS!
Guys, I am immensely thankful for all your help.... The whole darn job got finished up today. The axles went in with a few gentle whacks, my son helped me bleed the brakes, I filled the diff case up with gear oil.

I took her out around the neighborhood, nice and smooth. Then I drove a bit further to get some fresh gas.. Then out onto the highway for 10 miles or so - the sound is completely gone, it behaves magnificently.. I got the end play adjusted right, but the FSM says to check it again after driving so I'll save that for next season..

PS - The rear sway bar is an improvement too - flatter cornering and easy to control onset of oversteer with throttle.. might just need to install some oil pan baffles to prevent starvation when cornering.

Very very relieved to finally be finished before the snow flies - the next several day's forecast is rain & sleet - I got her into storage this evening... saw a DPW truck out salting just afterwards..

Thanks all for your help!
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2183324
10/26/16 10:18 PM
10/26/16 10:18 PM
Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
R
RapidRobert Offline
Circle Track
RapidRobert  Offline
Circle Track
R

Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
Quote:
SUCCESS! The whole darn job got finished up today. might just need to install some oil pan baffles to prevent starvation when cornering.
Ain't this a fun hobby! plumbing in an accumulator might be a non invasive way around that


live every 24 hour block of time like it's your last day on earth
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2184097
10/27/16 09:19 PM
10/27/16 09:19 PM
Joined: Jun 2005
Posts: 5,100
Western Md.
skicker Offline
"The Champ"
skicker  Offline
"The Champ"

Joined: Jun 2005
Posts: 5,100
Western Md.
Glad its fixed Art... up


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2184383
10/28/16 10:35 AM
10/28/16 10:35 AM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
I am ecstatic. Got it done and put away.. Many, many thanks to you guys.. much appreciated!

Here are the fun pics... Hammered the oil seals in, Packed the bearings, put it all together.. got her our for a test drive, changed oil, filled with fresh gas & stabilizer then drove her straight to winter storage..








Last pic of the season, Wednesday evening...


the salt trucks hit the roads Wednesday night.. .. aaaaand this was our neighborhood yesterday...


Good Night Irene!
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2184406
10/28/16 11:28 AM
10/28/16 11:28 AM
Joined: Sep 2003
Posts: 19,303
north of coder
moparx Offline
"Butt Crack Bob"
moparx  Offline
"Butt Crack Bob"

Joined: Sep 2003
Posts: 19,303
north of coder
happy for your success, but man, those backing plates are pitted bad ! do you have any problems with the shoes sticking on what's left of the shoe contact pads ?
beer

Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2184425
10/28/16 11:53 AM
10/28/16 11:53 AM
Joined: Jun 2005
Posts: 5,100
Western Md.
skicker Offline
"The Champ"
skicker  Offline
"The Champ"

Joined: Jun 2005
Posts: 5,100
Western Md.
Art I'm glad you're good to go but you need to keep that white stuff up your way a little longer...I'm still trying to catch up on cleaning everything up. Heck I just cut the grass Tuesday... flame


...FAFO...
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: moparx] #2185043
10/29/16 12:54 AM
10/29/16 12:54 AM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
Originally Posted By moparx
happy for your success, but man, those backing plates are pitted bad ! do you have any problems with the shoes sticking on what's left of the shoe contact pads ?
beer


Yep, that one is just awful ain't it?
Had to torch the original to get things apart. This was a replacement I grabbed out of a pile. The only passenger side I could find. I hate the @&^#%$ thing. But I needed to get done with what I had. I literally didn't have an hour to spare.

I'll get into it in the spring - plan is to get 4wheel discs anyway - in a pinch I'll replace it in the spring after I pay a visit to a better Mopar salvage yard. The other side is so much better.

Cheers,
- Art

Last edited by 67SATisfaction; 10/29/16 12:58 AM.

65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2185409
10/29/16 06:18 PM
10/29/16 06:18 PM
Joined: Jan 2008
Posts: 3,886
Lost and Spaced
B
bboogieart Offline
master
bboogieart  Offline
master
B

Joined: Jan 2008
Posts: 3,886
Lost and Spaced
up
Very glad to see this.
Snow will be here soon too.
Also Art.


I have mechanical Aptitude.
I can screw up anything.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: bboogieart] #2185451
10/29/16 08:06 PM
10/29/16 08:06 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
Originally Posted By bboogieart
up
Very glad to see this.
Snow will be here soon too.
Also Art.


thumbs I can't recall the last time I was THIS happy to drive a car, just one giant grin of relief the whole way... and a huge feeling of gratitude to you guys..
Happy Halloween!
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2185568
10/29/16 10:18 PM
10/29/16 10:18 PM
Joined: Jan 2008
Posts: 3,886
Lost and Spaced
B
bboogieart Offline
master
bboogieart  Offline
master
B

Joined: Jan 2008
Posts: 3,886
Lost and Spaced
Originally Posted By 67SATisfaction
Originally Posted By bboogieart
up
Very glad to see this.
Snow will be here soon too.
Also Art.


thumbs I can't recall the last time I was THIS happy to drive a car, just one giant grin of relief the whole way... and a huge feeling of gratitude to you guys..
Happy Halloween!
- Art

boogie


I have mechanical Aptitude.
I can screw up anything.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2185740
10/30/16 11:30 AM
10/30/16 11:30 AM
Joined: Feb 2006
Posts: 2,262
Groveland, MA
SteveS Offline
top fuel
SteveS  Offline
top fuel

Joined: Feb 2006
Posts: 2,262
Groveland, MA
Congratulations, Art!

That tub of LubriMatic grease brings back memories. I had the same one on my bench for about 25 years...


Steve

Someday I'll have another C-body.
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: 67SATisfaction] #2185814
10/30/16 01:44 PM
10/30/16 01:44 PM
Joined: Jan 2003
Posts: 74,937
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,937
U.S.S.A.
Great work Art , I'll look in my pile , what size are your rear brakes ?


running up my post count some more .
Re: School this rookie: "RRRRRR" sound from rear diff... [Re: JohnRR] #2189000
11/03/16 09:32 PM
11/03/16 09:32 PM
Joined: Jan 2003
Posts: 7,538
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,538
Albany, NY
Originally Posted By JohnRR
Great work Art , I'll look in my pile , what size are your rear brakes ?


That would be incredible - it's got standard 10" by 2-1/2" drums all round. Then just choose the correct E-brake cable location for the passenger side. I'll totally comp you something in return..
- Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
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