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MIG Welder Question #1693991
11/03/14 09:21 PM
11/03/14 09:21 PM
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Tennessee
WyleECoyote Offline OP
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LINCOLN PRO-MIG 140 - What do I set this gauge on? And I presume I read the numbers in black, not red?



Wile E. Coyote
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Re: MIG Welder Question [Re: WyleECoyote] #1693992
11/03/14 09:23 PM
11/03/14 09:23 PM
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Texas
GoodysGotaCuda Offline
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I can't recall what units my gauge is in at home, but it was first explained to me to set it to "how much you would blow on a spoon of hot soup".

Kinda silly, but it's about right depending on how still the air is. Windy conditions will require more gas shielding the arc.

Re: MIG Welder Question [Re: GoodysGotaCuda] #1693993
11/03/14 09:42 PM
11/03/14 09:42 PM
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Conway, SC
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I find between 10-15 works well with the trigger pulled on my Hobart 140, any more your wasting gas.

Re: MIG Welder Question [Re: WyleECoyote] #1693994
11/03/14 09:45 PM
11/03/14 09:45 PM
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Cincinnati, Ohio
Challenger 1 Offline
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Quote:

LINCOLN PRO-MIG 140 - What do I set this gauge on? And I presume I read the numbers in black, not red?






The gauge on the right is how much is left in the bottle, the one on the left is flow as you know I'm betting.

It's set too high in the picture above IMO for most welding. You need just enough flow to keep your welds pure and no more. Got to experiment to find what's best for what your welding. Got to keep your gas nozzle clean so there's un interrupted gas flow. I use nozzle dip to keep splatter from sticking to my nozzle.

I'd start down around 10 and go from there.

Does anyone remember the flow meters with the floating ball?

The gauge above I believe is reading in cubic foot of air per minute or hour or something like that, not psi.

Re: MIG Welder Question [Re: GoodysGotaCuda] #1693995
11/03/14 09:46 PM
11/03/14 09:46 PM
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ahy Offline
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The gauge on the right gives unregulated tank. It basically tells you how much gas is left in the tank. The one on the left gives regulated pressure to the torch. This actually controls shield gas flow. I usually adjust mine in the range of 7-10 lbs with the trigger pulled and gas flowing. It may take a bit of trial and error to find what is right for your setup plus adjust for conditions as mentioned above. The owners manual may give some guidance.

If you get splattery porous welds, that's an indication you need more gas flow.

Re: MIG Welder Question [Re: ahy] #1693996
11/03/14 10:12 PM
11/03/14 10:12 PM
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W. Kentucky
justinp61 Offline
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I usually run mine 10-12 with the trigger pulled.

Re: MIG Welder Question [Re: justinp61] #1693997
11/04/14 01:15 AM
11/04/14 01:15 AM
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Tennessee
WyleECoyote Offline OP
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Alcon -
Thank you!
I appreciate all the welding sensei advice!
I will be doing some novice welding tomorrow and I didn't have a clue where the gas pressure needed to be.

Now, thanks to those of you that commented, I have an idea and will do as suggested by you. Tomorrow should be smooth sailing!


Wile E. Coyote
Super Genius, Lover of FCA US LLC Products
*************
68 Road Runner (440 4-spd), 71 Superbee (383 slap), 71 Charger 500 (383 4-spd wA/C 1of 182), 72 Imperial, 74 Charger SE (440 sunroof), 84 D350 Crew-cab Dually (440), 75 D300 Dually Tandem (318 4-speed)
Re: MIG Welder Question [Re: WyleECoyote] #1693998
11/04/14 02:12 AM
11/04/14 02:12 AM
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Lakewood, Colorado
herkamer Offline
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For most mig welding you want 20cf/hr. Your left gauge is liters/min on the outside black scale. Can't see what the is under the bottom of the needle to determine what scale the red is. Based on math and what the old interweb says for conversion from l/min to cf/hr, it should be cf/hr. 20cf/hr is 9.4l/min. Adds up with the scale. Keep in mind that gauge is calibrated for argon/CO2 blend gas. If you are running pure CO2, the flow rates are a little different. Start at 10 on the black and adjust from there.


Matt
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Re: MIG Welder Question [Re: herkamer] #1693999
11/04/14 06:19 AM
11/04/14 06:19 AM
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West Coast, USA
jbc426 Offline
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I weld outside a lot with the usual breeze. I have mine jacked up to 40 psi.

Thanks for the enlightenment,
and gas savings.


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1968 Plymouth Barracuda Convertible 408 Magnum EFI with 4 speed automatic overdrive, 3800 stall lock-up converter and 4.30's (closest thing to an automatic 5 speed going)
Re: MIG Welder Question [Re: jbc426] #1694000
11/04/14 07:36 PM
11/04/14 07:36 PM
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Santa Cruz, California
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Lefty Offline
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20-25 psi unless it's really windy

Re: MIG Welder Question [Re: Lefty] #1694001
11/04/14 07:58 PM
11/04/14 07:58 PM
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Like stated, its the flow, and depending on the turbulence in the shop, I like 10-15, Ive used up to 20 before in a cross windy shop.

Challenger, I prefer the flow ball, im just use to that style. Really nice when Tig welding


Re: MIG Welder Question [Re: Moparnut426] #1694002
11/05/14 02:01 PM
11/05/14 02:01 PM
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Niwot, CO Formerly denn...
dynorad Offline
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The flow gauge reads in CFH (cubic feet per hour), not in psi. The standard flow rate for MIG welding is 20CFH but you may be able to get by with less depending on you conditions. The gauge will probably read different with the gas flowing vs not flowing so you should check it while the gas is flowing. Too high and too low will both cause problems. If it is too low you will get weld porosity, too high can also give you porosity from turbulence allowing entry of air.

Re: MIG Welder Question [Re: dynorad] #1694003
11/05/14 02:19 PM
11/05/14 02:19 PM
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i think you gonna find both those gauges are pressure, not flow. most flow indicators are long tall ball in a tube deal use whatever gives good weld outdoors in wind, needs more gas

Re: MIG Welder Question [Re: DDodger] #1694004
11/05/14 07:44 PM
11/05/14 07:44 PM
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W. Kentucky
justinp61 Offline
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Quote:

i think you gonna find both those gauges are pressure, not flow. most flow indicators are long tall ball in a tube deal use whatever gives good weld outdoors in wind, needs more gas




Wrong, the gauge on the left is flow, CHF. My miller has the same exact setup.

Re: MIG Welder Question [Re: justinp61] #1694005
11/05/14 09:18 PM
11/05/14 09:18 PM
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Quote:

Quote:

i think you gonna find both those gauges are pressure, not flow. most flow indicators are long tall ball in a tube deal use whatever gives good weld outdoors in wind, needs more gas




Wrong, the gauge on the left is flow, CHF. My miller has the same exact setup.




My first impression was it was a pressure gauge, and others were confusing to me commenting on flow, it was difficult for me to make out the markings, but I assume those that can see it are reading cfm, and yes, proper flow is of course only measured in CFM. Has it been mentioned yet that too much flow can have a downside by sucking small amounts of air?


Reality check, that half the population is smarter then 50% of the people and it's a constantly contested fact.






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