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i want to redrill my small axles to large bolt pattern #1521575
10/22/13 05:07 PM
10/22/13 05:07 PM
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cincinnati ohio
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mcat4321 Offline OP
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i know people do it, i know it can be done,
does someone offer a template to do so?

Re: i want to redrill my small axles to large bolt pattern [Re: mcat4321] #1521576
10/22/13 05:59 PM
10/22/13 05:59 PM
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Bend,OR USA
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Quote:

i know people do it, i know it can be done,
does someone offer a template to do so?


Maybe, maybe not. The larger bolt pattern axles also have a lrger center register so you can't easily take a 4.5 inch bolt pattern wheel and lay it on the small pattern axle and use it as a pattern I have had several sets of A body axles done by a shop in SO CA years ago, he made a mandrel that centered on the small axle register with the large 4.5 inch bolt pattern in it and then transferred the pattern to those axles, he would drill and tap them for 1/2 inch by 20 threads screw in studs Those worked good, lasted a long time, same thing on the brake drums, same pattern

Last edited by Cab_Burge; 10/23/13 02:54 AM.

Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: i want to redrill my small axles to large bolt pattern [Re: mcat4321] #1521577
10/22/13 06:46 PM
10/22/13 06:46 PM
Joined: Feb 2005
Posts: 28,312
Cincinnati, Ohio
Challenger 1 Offline
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You don't need a template if you use a mill.
I have built wheel spacers before with a bridgeport mill.

Re: i want to redrill my small axles to large bolt pattern [Re: Challenger 1] #1521578
10/22/13 06:52 PM
10/22/13 06:52 PM
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Round Lake Beach, Illinoisy
Rhinodart Offline
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Back in the day I ruined a couple sets of axles and wheel wells. I would never weaken the axle nowadays with plenty of big bolt axles available aftermarket. Talk with Dr. Diff.


The funny thing about science is that if you change one miniscule parameter you change the entire outcome to the way you want it.

JB Rhinehart, Realist

A-Body's RULE!
Re: i want to redrill my small axles to large bolt pattern [Re: Rhinodart] #1521579
10/22/13 09:23 PM
10/22/13 09:23 PM
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Upper Midwest
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Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs

Re: i want to redrill my small axles to large bolt pattern [Re: mcat4321] #1521580
10/23/13 12:24 AM
10/23/13 12:24 AM
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Marlboro, NY, USA
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Rick_Ehrenberg Offline
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You'll still have the small center register, so no wheels will pilot, and you'll have oddball drums. If you're bucks-down, just take a chop saw to C-body or pickup axle shafts.

Rick

Re: i want to redrill my small axles to large bolt pattern [Re: Rick_Ehrenberg] #1521581
10/23/13 02:43 AM
10/23/13 02:43 AM
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Posts: 20,165
Park Forest, IL
slantzilla Offline
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Quote:

You'll still have the small center register, so no wheels will pilot, and you'll have oddball drums. If you're bucks-down, just take a chop saw to C-body or pickup axle shafts.

Rick




Most aftermaket wheels don't center on the register anyway.

Would I do it with stock wheels or on a race car? No.

Street car with aftermarket wheels? Sure.


"Everybody funny, now you funny too."
Re: i want to redrill my small axles to large bolt pattern [Re: Rick_Ehrenberg] #1521582
10/23/13 03:01 AM
10/23/13 03:01 AM
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Hawaii
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Dodgeballs Offline
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Quote:

You'll still have the small center register, so no wheels will pilot, and you'll have oddball drums. If you're bucks-down, just take a chop saw to C-body or pickup axle shafts.

Rick




Can any C-Body axles be cut to fit the A-Body 8 3/4? How much needs to be cut? What year trucks? I have re-drilled A-body axles right now, but would like the big register. I would still have to use the A-body drums and re-drill them, right?

Re: i want to redrill my small axles to large bolt pattern [Re: Dodgeballs] #1521583
10/23/13 03:47 AM
10/23/13 03:47 AM
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Balt. Md
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The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron

Re: i want to redrill my small axles to large bolt pattern [Re: Dodgeballs] #1521584
10/23/13 06:21 AM
10/23/13 06:21 AM
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Marlboro, NY, USA
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Quote:

Quote:

You'll still have the small center register, so no wheels will pilot, and you'll have oddball drums. If you're bucks-down, just take a chop saw to C-body or pickup axle shafts.

Rick




Can any C-Body axles be cut to fit the A-Body 8 3/4? How much needs to be cut? What year trucks? I have re-drilled A-body axles right now, but would like the big register. I would still have to use the A-body drums and re-drill them, right?




No, you'd use brakes (complete) from any "big bolt" 8-3/4" (or even 8.25 / 9.25" with the same bolt pattern).

I used to have the data showing which donors had enough spline length to cut, but I cannot find it. Hopefully someone else will chime in.

Also inexpensive new axles are made specifically for this swap (Yukon, etc.)

Rick

Re: i want to redrill my small axles to large bolt pattern [Re: Rick_Ehrenberg] #1521585
10/23/13 09:46 AM
10/23/13 09:46 AM
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NC
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SLOW67 Offline
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Just call Dr. Diff. His axle packages are very reasonable and slide right in with no issues, If I can afford them anyone can lol I'm the king of cheap

Re: i want to redrill my small axles to large bolt pattern [Re: SLOW67] #1521586
10/23/13 10:54 AM
10/23/13 10:54 AM
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Round Lake Beach, Illinoisy
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Like I said above after losing a couple redrilled axles (your use may vary) I sent a pair of C-Body axles to Moser to have them cut and resplined (this was in 1980) and used the 11" C-Body brakes and never looked back. Now that there are plenty of ready to use axles I would go this route today.


The funny thing about science is that if you change one miniscule parameter you change the entire outcome to the way you want it.

JB Rhinehart, Realist

A-Body's RULE!
Re: i want to redrill my small axles to large bolt pattern [Re: MoparforLife] #1521587
10/23/13 11:18 AM
10/23/13 11:18 AM
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Overpriced Housing Central
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Quote:

Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs




Quote:

The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron





You guys need to quit making sense.

I've done the same thing. Launching off a transbrake and running sub 1.50 60's.

Run stud centric wheels.

Re: i want to redrill my small axles to large bolt pattern [Re: RobX4406] #1521588
10/23/13 06:03 PM
10/23/13 06:03 PM
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Upper Midwest
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MoparforLife Offline
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Quote:

Quote:

Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs




Quote:

The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron





You guys need to quit making sense.

I've done the same thing. Launching off a transbrake and running sub 1.50 60's.

Run stud centric wheels. I was launching foot break but 1.50ish 60's too and never had a problem and as far as I know is still going. Redrilled the brake drums also.






Clean it, if it's Dirty. Oil it, if it Squeaks. But: Don't fix it, if it Works!
Re: i want to redrill my small axles to large bolt pattern [Re: RobX4406] #1521589
10/23/13 07:20 PM
10/23/13 07:20 PM
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Round Lake Beach, Illinoisy
Rhinodart Offline
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Quote:

Quote:

Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs




Quote:

The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron





You guys need to quit making sense.

I've done the same thing. Launching off a transbrake and running sub 1.50 60's.

Run stud centric wheels.





Both my failures were on the street turning quick corners, not nearly the same loads on drag cars...


The funny thing about science is that if you change one miniscule parameter you change the entire outcome to the way you want it.

JB Rhinehart, Realist

A-Body's RULE!
Re: i want to redrill my small axles to large bolt pattern [Re: Rhinodart] #1521590
10/24/13 06:45 AM
10/24/13 06:45 AM
Joined: Jun 2008
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Oakdale CT
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Too close to the edge, I'm frugal and would not even consider it after looking into it.

Pick up some truck or a set of C-body axles and have Moser work their magic or if you are a fan of sealed bearings (I'm NOT) get some aftermarket axles.




"I think its got a hemi"
Re: i want to redrill my small axles to large bolt pattern [Re: gdonovan] #1521591
10/24/13 01:14 PM
10/24/13 01:14 PM
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MoparforLife Offline
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Quote:

Too close to the edge, I'm frugal and would not even consider it after looking into it.

Pick up some truck or a set of C-body axles and have Moser work their magic or if you are a fan of sealed bearings (I'm NOT) get some aftermarket axles.


Not if you usse screw in studs. There is all most as much meat around the stud as the large holed knurled type. You will break a stud before you break the flange.

Re: i want to redrill my small axles to large bolt pattern [Re: MoparforLife] #1521592
10/24/13 02:16 PM
10/24/13 02:16 PM
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Bend,OR USA
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Quote:

Quote:

Too close to the edge, I'm frugal and would not even consider it after looking into it.

Pick up some truck or a set of C-body axles and have Moser work their magic or if you are a fan of sealed bearings (I'm NOT) get some aftermarket axles.


Not if you usse screw in studs. There is all most as much meat around the stud as the large holed knurled type. You will break a stud before you break the flange.


Actully you will twist the left side axle splines off and break the axle first before the screw in studs give you any problems, trust me on that Many 10.60 ET at 3150 lbs for many laps on A body axles before they broke


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: i want to redrill my small axles to large bolt pattern [Re: Dodgeballs] #1521593
10/24/13 02:17 PM
10/24/13 02:17 PM
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Atlanta Indiana
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Dave Watt Offline
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Quote:

Can any C-Body axles be cut to fit the A-Body 8 3/4?



No. There are only a few years in the early '70's that will work, and they are usually in a C-body wagon. The only way you can tell is that just past the splines will be the same diameter at the splines. Most are a smaller diameter in that area preventing them from being resplined.

Re: i want to redrill my small axles to large bolt pattern [Re: mcat4321] #1521594
10/24/13 02:20 PM
10/24/13 02:20 PM
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Atlanta Indiana
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Re: i want to redrill my small axles to large bolt pattern [Re: Dave Watt] #1521595
10/24/13 02:22 PM
10/24/13 02:22 PM
Joined: Apr 2005
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Overpriced Housing Central
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Moser makes an axle that will use redrilled SBP drum/brakes with a 4.5" BBP circle.

Dr. Diff is a great choice if swapping brakes to the BBP set up. He may have the same axle as moser available to use the SBP brakes.

Re: i want to redrill my small axles to large bolt pattern [Re: Cab_Burge] #1521596
10/24/13 02:25 PM
10/24/13 02:25 PM
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Posts: 27,453
So Cal
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Quote:

... I have had several sets of A body axles done by a shop in SO CA years ago, he made a mandrel that centered on the small axle register with the large 4.5 inch bolt pattern in it and then transferred the pattern to those axles, he would drill and tap them for 1/2 inch by 20 threads screw in studs Those worked good, lasted a long time, same thing on the brake drums, same pattern




Mine were done at the same place 20 years and 80K hard hard miles ago.

I paid Mazzolini for it. But really he just farmed it out to Sutton Engineering I found out years later. Mazzolini didn't do much directly in house. Just put together the right resources.

Re: i want to redrill my small axles to large bolt pattern [Re: Rhinodart] #1521597
10/24/13 02:36 PM
10/24/13 02:36 PM
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So Cal
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Quote:

Quote:

Quote:

Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs




Quote:

The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron





You guys need to quit making sense.

I've done the same thing. Launching off a transbrake and running sub 1.50 60's.

Run stud centric wheels.





Both my failures were on the street turning quick corners, not nearly the same loads on drag cars...




I've done all kind of autocrossing and high speed track days with mine. Driven 1600 miles in 40 hours and overloaded car to 5600 lbs once. Lots of other long trips.

Been off track a few times at high speed. Bent front steel rim once and twice had to have my rear tires dismounted and remounted to remove the chunks of earth wedged between the tire and rim bead.

The corners are long enough and fast enough that the rear end will puke diff oil out the little factory breather.

Going directly sideways against the axle over desert terrain at 70mph or so...

http://m.youtube.com/watch?v=XJW-YvipFYE...mp;ved=0CA0QqwQ

But nowdays I would have just got real BBP axles. Makes life easier for brakes.

Last edited by autoxcuda; 10/24/13 02:45 PM.
Re: i want to redrill my small axles to large bolt pattern [Re: MoparforLife] #1521598
10/24/13 06:08 PM
10/24/13 06:08 PM
Joined: Jun 2008
Posts: 10,847
Oakdale CT
gdonovan Offline
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Quote:

Quote:

Too close to the edge, I'm frugal and would not even consider it after looking into it.

Pick up some truck or a set of C-body axles and have Moser work their magic or if you are a fan of sealed bearings (I'm NOT) get some aftermarket axles.


Not if you usse screw in studs. There is all most as much meat around the stud as the large holed knurled type. You will break a stud before you break the flange.




Sorry but I agree with Rick here, rather have the factory stuff and no oddball parts. Its stronger and easier to lay hands on in the event of an emergency.




"I think its got a hemi"
Re: i want to redrill my small axles to large bolt pattern [Re: autoxcuda] #1521599
10/24/13 08:09 PM
10/24/13 08:09 PM
Joined: Jan 2003
Posts: 43,517
Round Lake Beach, Illinoisy
Rhinodart Offline
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Quote:

Quote:

Quote:

Quote:

Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs




Quote:

The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron





You guys need to quit making sense.

I've done the same thing. Launching off a transbrake and running sub 1.50 60's.

Run stud centric wheels.





Both my failures were on the street turning quick corners, not nearly the same loads on drag cars...




I've done all kind of autocrossing and high speed track days with mine. Driven 1600 miles in 40 hours and overloaded car to 5600 lbs once. Lots of other long trips.

Been off track a few times at high speed. Bent front steel rim once and twice had to have my rear tires dismounted and remounted to remove the chunks of earth wedged between the tire and rim bead.

The corners are long enough and fast enough that the rear end will puke diff oil out the little factory breather.

Going directly sideways against the axle over desert terrain at 70mph or so...

http://m.youtube.com/watch?v=XJW-YvipFYE...mp;ved=0CA0QqwQ

But nowdays I would have just got real BBP axles. Makes life easier for brakes.




My failures were long before screw-in studs were available, so I cannot comment on how good they are.


The funny thing about science is that if you change one miniscule parameter you change the entire outcome to the way you want it.

JB Rhinehart, Realist

A-Body's RULE!
Re: i want to redrill my small axles to large bolt pattern [Re: Rhinodart] #1521600
10/24/13 09:42 PM
10/24/13 09:42 PM
Joined: Feb 2005
Posts: 4,311
Prospect, PA
BSB67 Offline
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BSB67  Offline
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Quote:

Quote:

Quote:

Quote:

Quote:

Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs




Quote:

The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron





You guys need to quit making sense.

I've done the same thing. Launching off a transbrake and running sub 1.50 60's.

Run stud centric wheels.





Both my failures were on the street turning quick corners, not nearly the same loads on drag cars...




I've done all kind of autocrossing and high speed track days with mine. Driven 1600 miles in 40 hours and overloaded car to 5600 lbs once. Lots of other long trips.

Been off track a few times at high speed. Bent front steel rim once and twice had to have my rear tires dismounted and remounted to remove the chunks of earth wedged between the tire and rim bead.

The corners are long enough and fast enough that the rear end will puke diff oil out the little factory breather.

Going directly sideways against the axle over desert terrain at 70mph or so...

http://m.youtube.com/watch?v=XJW-YvipFYE...mp;ved=0CA0QqwQ

But nowdays I would have just got real BBP axles. Makes life easier for brakes.




My failures were long before screw-in studs were available, so I cannot comment on how good they are.





Grade 8 socket cap screws. Been around forever.

Re: i want to redrill my small axles to large bolt pattern [Re: BSB67] #1521601
10/24/13 10:26 PM
10/24/13 10:26 PM
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Portage,michigan
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I did this years ago and just had Moser do it. Wasn't much money and zero issues.
If you are in Cincy they aren't a terribly long way away.


69 Dart GTS A4 Silver All steel, flat factory hood, 3360race weight
418 BPE factory replacement headed stroker, 565 lift solid cam
Best so far, 10.40 @127 1/4
1.41 best 60 foot
6.60 at 103.90 1/8

Re: i want to redrill my small axles to large bolt pattern [Re: RobX4406] #1521602
10/24/13 10:30 PM
10/24/13 10:30 PM
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Lincoln Nebraska
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RapidRobert Offline
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Moser told me to hook my tape over the flange & if I have 28" or more before it starts to neck down then it is a suitable condidate to get shortened to A body specs


live every 24 hour block of time like it's your last day on earth
Re: i want to redrill my small axles to large bolt pattern [Re: BSB67] #1521603
10/25/13 12:58 AM
10/25/13 12:58 AM
Joined: Jan 2003
Posts: 27,453
So Cal
autoxcuda Offline
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Quote:

Quote:

Quote:

Quote:

Quote:

Quote:

Drilling and tapping using screw in studs leaves very near as much meat around the stud as the OEM original knurled pressed in studs




Quote:

The axles on my sons Dart were drilled to the large pattern and has screw in studs. It was done in 1997 and the axles are still in the car. It has been raced and driven over the years with no problems. Ron





You guys need to quit making sense.

I've done the same thing. Launching off a transbrake and running sub 1.50 60's.

Run stud centric wheels.





Both my failures were on the street turning quick corners, not nearly the same loads on drag cars...




I've done all kind of autocrossing and high speed track days with mine. Driven 1600 miles in 40 hours and overloaded car to 5600 lbs once. Lots of other long trips.

Been off track a few times at high speed. Bent front steel rim once and twice had to have my rear tires dismounted and remounted to remove the chunks of earth wedged between the tire and rim bead.

The corners are long enough and fast enough that the rear end will puke diff oil out the little factory breather.

Going directly sideways against the axle over desert terrain at 70mph or so...

http://m.youtube.com/watch?v=XJW-YvipFYE...mp;ved=0CA0QqwQ

But nowdays I would have just got real BBP axles. Makes life easier for brakes.




My failures were long before screw-in studs were available, so I cannot comment on how good they are.





Grade 8 socket cap screws. Been around forever.




Yep, that's what mine are. Just grade 8 socket cap screws.

Re: i want to redrill my small axles to large bolt pattern [Re: autoxcuda] #1521604
10/25/13 01:12 AM
10/25/13 01:12 AM
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Pangaea
B5 Bee Offline
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Pangaea
30plus years ago we re-drilled them. Back then, an aftermarket set of axles was $300, almost the same as what they can be bought for today.
We used a lathe to scribe a 4.5" circle on the flange, then drilled and tapped 1/2"X20 holes every 72*.

With the price of axles today, there's no way I'd bother re-drilling. Just the advantage of brake choice is worth the price of the axles. Why stick with expensive, hard to find 10"X1.75" brakes when you can upgrade to cheap and plentiful 10"X2", or larger, brakes.

Do yourself a favor and call Dr Diff.

Last edited by B5 Bee; 10/25/13 01:14 AM.
Re: i want to redrill my small axles to large bolt pattern [Re: B5 Bee] #2747815
02/29/20 05:38 PM
02/29/20 05:38 PM
Joined: Mar 2003
Posts: 4,848
Memphis
HemiRick Offline
master
HemiRick  Offline
master

Joined: Mar 2003
Posts: 4,848
Memphis
Just got the axles back from Moser today w screw in studs installed it was $90 to do the pair. They look great, can't hardly tell where the old holes where and they obviously put em in a lathe and trued both sides of the flange. Very happy w their work.

Last edited by HemiRick; 02/29/20 05:39 PM.

Take care,
Rick
68 Coronet R/T 440 & 68 Charger 528 Hemi,and 5 Challengers! 6 cyl, 318, 360, 383, 451
Re: i want to redrill my small axles to large bolt pattern [Re: HemiRick] #2747972
03/01/20 11:01 AM
03/01/20 11:01 AM
Joined: Sep 2003
Posts: 19,336
north of coder
moparx Online content
"Butt Crack Bob"
moparx  Online Content
"Butt Crack Bob"

Joined: Sep 2003
Posts: 19,336
north of coder
glad it worked out for you ! up
beer

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