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ECU Dead? Why? #1322402
10/18/12 06:27 PM
10/18/12 06:27 PM
Joined: Jul 2007
Posts: 1,526
North Carolina
cjskotni Offline OP
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cjskotni  Offline OP
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North Carolina
Guys,

I have been troubleshooting electrical gremlins on my Charger now for a few weeks and I thought I had them figured out...

Right now I have an issue where the car will die after 10-15 minutes of running. The idle will start getting real rough and she just dies.

This was the case before and I swapped out the ECU on the firewall and problem solved or so I thought....

No the problem is back. This time I can restart the motor but it won't idle (cuts off) and if I rev it up, it goes up but then after coming down it dies.

Cranking the car from cold, everything acts normal until it warms up.

Now, what I did do (stupid me) was leave the key in the run position over night (12hrs or so) and needless to say, my battery was dead. I charged it back up with a battery charger and fired it up and now the issue is back.

Could that kill the ECU? Could this be a coil issue? This is a brand new $20 parts store ECU. I can't imagine that sucker was bad outta the box. I drove it 20-30 minutes on it before this incident and the Charger ran fine...

Can anybody help point me in the right direction? I have pretty much ruled out grounding issues and the charging system. System was charging when it dies so its not a dead battery...plus I can crank it after it dies all day.

Please

What's the Problem?
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Votes accepted starting: 10/18/12 01:00 PM
Re: ECU Dead? Why? [Re: cjskotni] #1322403
10/18/12 07:00 PM
10/18/12 07:00 PM
Joined: Sep 2003
Posts: 3,426
weymouth,mass.
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meepmeep70 Offline
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meepmeep70  Offline
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weymouth,mass.
ECU, your describing exactly my problem,and mine was brand new as well. for 20.00 grab another new one and another for your trunk

Re: ECU Dead? Why? [Re: cjskotni] #1322404
10/18/12 07:01 PM
10/18/12 07:01 PM
Joined: Jan 2003
Posts: 16,376
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dogdays Offline
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Coil is failing. I've seen it before. The engine starts fine and when the coil reaches a certain temperature the coil stops working.

R.

Re: ECU Dead? Why? [Re: dogdays] #1322405
10/18/12 07:06 PM
10/18/12 07:06 PM
Joined: Apr 2010
Posts: 4,154
bethlehem pa
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mikemee1331 Offline
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bethlehem pa
Quote:

Coil is failing. I've seen it before. The engine starts fine and when the coil reaches a certain temperature the coil stops working.

R.


and leaving it powered on for 12 hours with no discharging is the reason.

Re: ECU Dead? Why? [Re: mikemee1331] #1322406
10/18/12 07:30 PM
10/18/12 07:30 PM
Joined: Jan 2003
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dogdays Offline
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Could be, or it could just be a failure.

The second time I saw this was on a friend's boat, he'd almost get out of the "wakeless speed zone" and the engine would die. It was an inboard-outboard. When I changed the coil with a junk coil I had laying around and solved the problem, he looked at me as if I were Einstein.

R.

Re: ECU Dead? Why? [Re: dogdays] #1322407
10/18/12 08:45 PM
10/18/12 08:45 PM
Joined: May 2003
Posts: 15,487
Florida
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scratchnfotraction Offline
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Florida


this is where i yank the ecu plug and ditch the ecu.

drop in a points dist hooking the dist wire to - side of coil,just remove the stock wire that is there on the - side of coil.

hit the key and ride. when I get the funds up, I jump the BR for a full 12 volts to coil and add an pertronix points conversion with the 40,000 volt flamethrower coil.

done this a bunch of times on mine and others mopars on the side of the road with a points dist. but once converted to pertronix I have never had to work on any ign., problems again.

if I stay with points,i do have to reset them every 3 months or so but thats the way point are.

been running the pertronix set up for the last 17 yrs now and for a tune up it gets a cap/wires/plugs only. never mis-fires and will spin 7000rpm+

good luck changing stock ign. parts out.


Re: ECU Dead? Why? [Re: scratchnfotraction] #1322408
10/18/12 08:49 PM
10/18/12 08:49 PM
Joined: Mar 2004
Posts: 300
St.Louis ,Mo.
7
72sat Offline
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St.Louis ,Mo.
before you replace anything make sure you ground you ECU, with a wire from your battery. destroyed 2 ECUs because they were not grounded good thru the mounting screws. would start up fine, drive some where would not start. wait, or get a jump; start fine.after you ground it you may still need to get an ECU.

Re: ECU Dead? Why? [Re: 72sat] #1322409
10/18/12 10:15 PM
10/18/12 10:15 PM
Joined: Jan 2007
Posts: 7,664
IN
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ahy Offline
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IN
I would have a spare ECU, coil and ballast. In your shoes, I'd probably change all at once. Not good trouble shooting procedure but a sick coil can hurt the ECU and vica versa.

Re: ECU Dead? Why? [Re: ahy] #1322410
10/18/12 11:28 PM
10/18/12 11:28 PM
Joined: Sep 2007
Posts: 14,889
up yours
Supercuda Offline
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Supercuda  Offline
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Posts: 14,889
up yours
I don't know where you all are buying your parts, but in over 20 years of driving MoPars I have replaced 1 coil, zero ecu's and zero ballast resistors. Quit buying junk.


They say there are no such thing as a stupid question.
They say there is always the exception that proves the rule.
Don't be the exception.
Re: ECU Dead? Why? [Re: cjskotni] #1322411
10/19/12 01:34 AM
10/19/12 01:34 AM
Joined: Feb 2003
Posts: 16,127
Mesa, Arizona
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dart4forte Offline
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Mesa, Arizona
Try checking your grounds

Re: ECU Dead? Why? [Re: dart4forte] #1322412
10/19/12 07:57 AM
10/19/12 07:57 AM
Joined: Jul 2007
Posts: 1,526
North Carolina
cjskotni Offline OP
pro stock
cjskotni  Offline OP
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Joined: Jul 2007
Posts: 1,526
North Carolina
Quote:

Try checking your grounds




Before this problem crept up again, I did notice my ground wasn't good on the ECU but I fixed that.

Problem unchanged. I am guessing maybe I smoked it or I am getting lucky with bad parts here...

I went ahead and put nuts on the back of the bolts that secure the ECU to the firewall as my holes are about stripped from all this ECU musical chairs.

This problem really is a PITA because I don't know if it's going to cut off until the it does which leaves me stranded on the side of the road until I can get her to crank.

I guess my car will get a lot of press around town as it seems to be stuck on the side of the road more often than not.

Re: ECU Dead? Why? [Re: cjskotni] #1322413
10/19/12 12:12 PM
10/19/12 12:12 PM
Joined: Nov 2004
Posts: 2,825
Sk. Canada
RemCharger Offline
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RemCharger  Offline
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Sk. Canada
You have a ballast resistor?

Re: ECU Dead? Why? [Re: RemCharger] #1322414
10/19/12 12:26 PM
10/19/12 12:26 PM
Joined: Oct 2003
Posts: 21,345
Marysville, O-H-I-O
70Cuda383 Offline
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Marysville, O-H-I-O
hard to say for sure, could be anything. but, something electrical is not likeing the heat.

what happened to me was similar, when the car got hot, it started missing, backfiring, and running like crap. it finally stalled and wouldn't re-start.

after it all cooled down, the car started right up.


I replaced the coil because someone here said the coil was breaking down when it got hot.

problem never came back.


**Photobucket sucks**
Re: ECU Dead? Why? [Re: RemCharger] #1322415
10/19/12 12:26 PM
10/19/12 12:26 PM
Joined: Jan 2003
Posts: 16,376
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dogdays Offline
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Swap coils.
R.

Re: ECU Dead? Why? [Re: mikemee1331] #1322416
10/19/12 12:31 PM
10/19/12 12:31 PM
Joined: Jan 2003
Posts: 6,017
Morningside
AdventurerSport Offline
waaaay out there in left field
AdventurerSport  Offline
waaaay out there in left field

Joined: Jan 2003
Posts: 6,017
Morningside
Quote:

Quote:

Coil is failing. I've seen it before. The engine starts fine and when the coil reaches a certain temperature the coil stops working.

R.


and leaving it powered on for 12 hours with no discharging is the reason.




turning the key to "RUN" energizes the coil, leaving it there for 12 hours can ruin a coil. Swap coil and you'll be fine. I've had the same problem with my black '76 Power Wagon years ago. Good luck!

JS


76 Dodge Adventurer Sport Power Wagon W100 318, 727, NP203 Fulltime 4x4 Russet Red
06 Jeep Commander Ltd 4x4, 5.7L Hemi, QuadraDrive II
06 Chrysler 300C AWD 5.7L Hemi
10 Mopar 10 Challenger R/T, #483/500, 5.7L HEMI
10 Jeep Grand Cherokee Ltd 4x4 5.7L HEMI
11 Dodge Ram 1500 LoneStar Quad Cab, 5.7L HEMI, Fulltime 4x4, Deep Cherry Red
16 Jeep Cherokee Limited 3.2L Pentastar V6, 9 Speed Torqueflite, 4x4, Black

Re: ECU Dead? Why? [Re: RemCharger] #1322417
10/19/12 12:55 PM
10/19/12 12:55 PM
Joined: Jul 2007
Posts: 1,526
North Carolina
cjskotni Offline OP
pro stock
cjskotni  Offline OP
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Posts: 1,526
North Carolina
Quote:

You have a ballast resistor?




Yes I do! I went ahead and swapped the coil and ECU after the car got hot and died.

Basically the same deal...doesn't want to start and when it does, idles like crap and dies out again.

I pulled the ballast resistor. Looks like maybe mine has died? I am thinking this could cause my issues...

The "bad" set of terminals (actually used) = 1.8 ohms
The other set (not used) = 5.8 ohms

This is with the ballast cool now. Normal? Needless to say I have one on the way the afternoon.

7427334-ballast.jpg (34 downloads)
Re: ECU Dead? Why? [Re: cjskotni] #1322418
10/19/12 01:13 PM
10/19/12 01:13 PM
Joined: Jan 2003
Posts: 6,017
Morningside
AdventurerSport Offline
waaaay out there in left field
AdventurerSport  Offline
waaaay out there in left field

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Posts: 6,017
Morningside
those can expand when hot as well, causing your problems. Sorry, I thought with Mopars everyone always had spare resisitors and swapped 'em at the first sign of ignition trouble! I had a Power Wagon with wiring issues, and it would eat resistors and ECUs like candy before I figured out the wiring problems.

JS


76 Dodge Adventurer Sport Power Wagon W100 318, 727, NP203 Fulltime 4x4 Russet Red
06 Jeep Commander Ltd 4x4, 5.7L Hemi, QuadraDrive II
06 Chrysler 300C AWD 5.7L Hemi
10 Mopar 10 Challenger R/T, #483/500, 5.7L HEMI
10 Jeep Grand Cherokee Ltd 4x4 5.7L HEMI
11 Dodge Ram 1500 LoneStar Quad Cab, 5.7L HEMI, Fulltime 4x4, Deep Cherry Red
16 Jeep Cherokee Limited 3.2L Pentastar V6, 9 Speed Torqueflite, 4x4, Black

Re: ECU Dead? Why? [Re: AdventurerSport] #1322419
10/19/12 01:23 PM
10/19/12 01:23 PM
Joined: Jul 2007
Posts: 1,526
North Carolina
cjskotni Offline OP
pro stock
cjskotni  Offline OP
pro stock

Joined: Jul 2007
Posts: 1,526
North Carolina
Quote:

those can expand when hot as well, causing your problems. Sorry, I thought with Mopars everyone always had spare resisitors and swapped 'em at the first sign of ignition trouble! I had a Power Wagon with wiring issues, and it would eat resistors and ECUs like candy before I figured out the wiring problems.

JS




I know they can cuase issues with the ignition, but I thought when they failed, that was it....no engine run at all...even when cool.

Guess maybe a partial failure that heat brings about?

Re: ECU Dead? Why? [Re: cjskotni] #1322420
10/19/12 01:32 PM
10/19/12 01:32 PM
Joined: Nov 2004
Posts: 2,825
Sk. Canada
RemCharger Offline
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RemCharger  Offline
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Posts: 2,825
Sk. Canada
Resistance=heat. the winding could be broken,,but still touching.
The ecu switches the neg side of the coil circuit. so if there was no reduction of voltage,,the ecu would be switching up to 14v instead of 9. But you have a resistor so,, carry on.

Re: ECU Dead? Why? **UPDATE** [Re: RemCharger] #1322421
10/19/12 07:44 PM
10/19/12 07:44 PM
Joined: Jul 2007
Posts: 1,526
North Carolina
cjskotni Offline OP
pro stock
cjskotni  Offline OP
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Posts: 1,526
North Carolina
OK so replaced/swapped:

- ECU
- coil
- ballast resistor

The problem is still there. Car will run for about 10-15 minutes...I can rev it up idle it just fine.

Once thing I noticed is that when the electric fans kick on, the engine tends to want to idle lower. I am not sure if the draw from the fans is making this problem worse or not.

Funny thing is, I had run fine with these fans and the OEM 60 amp alternator just fine before. I can't see why this would be a charging issue. Also, despite this, the ammeter doesn't show a dicharge at idle until the fans + light are on. The it starts losing and the battery begins to discharge a bit.

Still this shouldn't kill the engine. After it cuts off, the motor can still crank so battery isn't dead.

Could this be a wiring issue? If so, which wire would cause this so consistantly?

I am stuck here. I don't know what else to check. The only thing that has changed since this issue began is the alternator (went to 100 amp unit). However, as I have said before the car dies even when it's reving up (charging) and the battery has PLENTY left....

Checkd grounds, etc...all good. Plug wires are new. Plugs are pretty new as well.

Any other ideas??? What else can stop a running motor except for a bad ignition circuit?

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