Previous Thread
Next Thread
Print Thread
Page 1 of 3 1 2 3
will it be absolutely necessary to mill the heads? #1173157
02/06/12 09:01 AM
02/06/12 09:01 AM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Hello everybody,

I have a set of new MP 452 heads in the box(84cc chamber)for my 440 engine.
Using a comp calculator i would get a comp ratio of 9.30 with a .039" gasket.

Well, i sent a mail to Hughes for ordering one of their whisplash cams,and they said to me that 9.30 is too low for aluminium heads and i will need to mill the heads 0.50 or 0.60..
Also said that a .020 gasket is not an option for alu heads.

I,m not very happy about that idea...troubles with the intake fitment,valve clearances etc...

What is your opinion?

Thanks a lot in advance for any input.

Last edited by Coke; 02/13/12 04:11 PM.
Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173158
02/06/12 09:23 AM
02/06/12 09:23 AM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
I don't think you'll have a valve clearance issue unless you have a flat top at zero deck with no valve reliefs but with that low a compression to begin with it sounds like your pistons are not near the top ?
If the person cutting the heads knows what they are doing intake fit is not a problem. for every .010 off the deck surface you cut .0123 off the intake side of the head and the intake fits fine .

How is the gas where you are ?

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173159
02/06/12 09:26 AM
02/06/12 09:26 AM
Joined: Mar 2010
Posts: 1,880
Out in Left Field, NY
B
bobs66440 Offline
top fuel
bobs66440  Offline
top fuel
B

Joined: Mar 2010
Posts: 1,880
Out in Left Field, NY
I am building a 440 using Stealth aluminum heads and 9.35:1 compression and a Summit 6401 cam. I have run the combination by all the manufacturers involved and many here and no-one has said I can't do it (though my combination isn't optimum, long story). As far as gaskets go, some have run .020" steel shim gaskets with aluminum heads successfully by coating them, though 440 Source warned against it. I am using .027" Cometic multi-layer stainless gaskets that are ok for aluminum.

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173160
02/06/12 11:35 AM
02/06/12 11:35 AM
Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
R
RapidRobert Offline
Circle Track
RapidRobert  Offline
Circle Track
R

Joined: Nov 2003
Posts: 36,040
Lincoln Nebraska
I'd have the heads' deck milled then set the heads on head gaskets on the block then mockup/set the intake and its' gasket on there & see how far the port/bolt hole alignment is off then another trip to the machine shop to have the heads' intake faces' milled. It's not easy but later on when done & frying the tires cause you got every sub system dead on or near dead on (depending on the system) you'll have forgotten about the time/effort/occaisional aggravation that it took to get you there


live every 24 hour block of time like it's your last day on earth
Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173161
02/06/12 01:42 PM
02/06/12 01:42 PM
Joined: Jan 2003
Posts: 16,376
D
dogdays Offline
I Live Here
dogdays  Offline
I Live Here
D

Joined: Jan 2003
Posts: 16,376
What planet are we on?

Someone help me out here...the only Mopar 452 heads with which I am familiar are cast iron stockers from the late '70s, usually 90 - 92 cc chambers.

I've never associated that number with aluminum heads.

If the refrigerator magnet sticks to them they are cast iron. In that case 9.30:1 is a very usable compression ratio for pump gas.

R.

Re: will it be be absolutely necessary to mill the heads? [Re: dogdays] #1173162
02/06/12 01:49 PM
02/06/12 01:49 PM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:

What planet are we on?

Someone help me out here...the only Mopar 452 heads with which I am familiar are cast iron stockers from the late '70s, usually 90 - 92 cc chambers.

I've never associated that number with aluminum heads.

If the refrigerator magnet sticks to them they are cast iron. In that case 9.30:1 is a very usable compression ratio for pump gas.

R.




EARTH ...

MP sells an NHRA stock legal head called the 452 , it's an Ebrock head with straight plugs and a freeze plug in the slab ended head. Since NHRA was allowing outer makes to use it in stock they finally allowed Mopar one also.

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173163
02/06/12 03:31 PM
02/06/12 03:31 PM
Joined: Jan 2003
Posts: 16,376
D
dogdays Offline
I Live Here
dogdays  Offline
I Live Here
D

Joined: Jan 2003
Posts: 16,376
Well, I'll be dogged!
R.

Re: will it be be absolutely necessary to mill the heads? [Re: dogdays] #1173164
02/06/12 03:53 PM
02/06/12 03:53 PM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:

Well, I'll be dogged!
R.




They have been out for a couple years now , but you have been away from the site ...

Re: will it be be absolutely necessary to mill the heads? [Re: bobs66440] #1173165
02/06/12 04:40 PM
02/06/12 04:40 PM
Joined: Feb 2003
Posts: 21,318
Manitoba, Canada
DaytonaTurbo Offline
Too Many Posts
DaytonaTurbo  Offline
Too Many Posts

Joined: Feb 2003
Posts: 21,318
Manitoba, Canada
I would run a .020 shim gasket and coat it with permatex copper spray and run it. Or do a cometic .027 gasket. Those whiplash cams are designed for low cr engines, and you've already got way more CR than what hughes claims their whiplash cams are designed for. You probably just talked to someone who still believes in that whole aluminum lowers compression wives tale.

Re: will it be be absolutely necessary to mill the heads? [Re: DaytonaTurbo] #1173166
02/06/12 06:21 PM
02/06/12 06:21 PM
Joined: May 2003
Posts: 6,559
Downtown Roebuck Ont
Twostick Offline
Still wishing...
Twostick  Offline
Still wishing...

Joined: May 2003
Posts: 6,559
Downtown Roebuck Ont
Quote:

I would run a .020 shim gasket and coat it with permatex copper spray and run it. Or do a cometic .027 gasket. Those whiplash cams are designed for low cr engines, and you've already got way more CR than what hughes claims their whiplash cams are designed for. You probably just talked to someone who still believes in that whole aluminum lowers compression wives tale.




Provided he has the piston to head clearance. If it is a zero deck engine .020-.027 could be flirting with disaster.

Kevin

Last edited by Twostick; 02/06/12 06:21 PM.
Re: will it be be absolutely necessary to mill the heads? [Re: Twostick] #1173167
02/06/12 08:37 PM
02/06/12 08:37 PM
Joined: Jan 2003
Posts: 16,376
D
dogdays Offline
I Live Here
dogdays  Offline
I Live Here
D

Joined: Jan 2003
Posts: 16,376
So, I bet if he has to ask the question the pistons are at least 0.020" down in the hole...
To the Original Poster, with the piston at top dead center (TDC) how far down in the hole is the piston? Give the answer in inches or mm, I'm OK with either.
If it is more than 1/2mm or 0.020" you're OK with the steel shim head gasket assuming block and heads are flat. It is not recommended by the manufacturers, but quite a few people on this board have used them with aluminum heads and they work. Cheaper and easier than milling heads.

Even if you decide to mill the heads, milling them 0.030" or 0.75mm should allow you to use the heads and intake without milling the intake faces. There is that much difference between the thickest and thinnest head gaskets in normal use.

In my opinion I wouldn't do machine work to increase the compression ratio by 0.2. Your 9.3:1 is equal to or more than what any factory 440 actually had when it rolled off the production line.

I would do machine work to get the piston to within 1mm or 0.040" of the head when assembled to get better squish.

R.

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173168
02/06/12 09:58 PM
02/06/12 09:58 PM
Joined: Feb 2005
Posts: 4,310
Prospect, PA
BSB67 Offline
master
BSB67  Offline
master

Joined: Feb 2005
Posts: 4,310
Prospect, PA
Quote:

Quote:

Well, I'll be dogged!
R.




They have been out for a couple years now , but you have been away from the site ...




Actually, over five years.

Re: will it be be absolutely necessary to mill the heads? [Re: BSB67] #1173169
02/07/12 02:12 AM
02/07/12 02:12 AM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:

Quote:

Quote:

Well, I'll be dogged!
R.




They have been out for a couple years now , but you have been away from the site ...




Actually, over five years.




I'm screwed either way , I was going to say they have been out for a number or years and then second guessed my self expecting a ... actually they came out last year ...


Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173170
02/07/12 08:33 AM
02/07/12 08:33 AM
Joined: Feb 2005
Posts: 4,310
Prospect, PA
BSB67 Offline
master
BSB67  Offline
master

Joined: Feb 2005
Posts: 4,310
Prospect, PA
Quote:

Quote:

Quote:

Quote:

Well, I'll be dogged!
R.




They have been out for a couple years now , but you have been away from the site ...




Actually, over five years.




I'm screwed either way , I was going to say they have been out for a number or years and then second guessed my self expecting a ... actually they came out last year ...






Yeah, I did not mean it as nit-picking. When I read yours, I said to myself, "I think its three years", then walked over to my files. Man, the time sure goes, but I belive your point was simply ,...they've been around for a while...., and they certainly have.

Re: will it be be absolutely necessary to mill the heads? [Re: dogdays] #1173171
02/07/12 08:52 AM
02/07/12 08:52 AM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Thanks a lot for all the replies


Dogdays,

The pistons are flat ,stock style,TRW L2388,1.926" comp distance .
The deck is not exactly the same in all the cyls,but they are between .068" wich is the one most closer to the surface and .074" that would be the most deeper in the hole.
The Whiplash cam lift is .518".

What i thought,or at least what i have read in some web page, is that the Alu heads subtract one pound from the compresion,but they compensate that loss of power in other ways.
So if it is 9.30:1 would it go to 8.30:1?

Here is a link to Youtube about a 66 Coronet wich is running a very similar set up,440 engine ,Whiplash cam and 452 heads.(The cast iron ones ?)The engine is from a motor-home,8.5 comp ratio and the owner seems to be very happy with it...
http://www.youtube.com/watch?v=MjeCyVvg4Ss

Last edited by Coke; 02/11/12 10:00 AM.
Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173172
02/07/12 10:49 AM
02/07/12 10:49 AM
Joined: Mar 2010
Posts: 1,880
Out in Left Field, NY
B
bobs66440 Offline
top fuel
bobs66440  Offline
top fuel
B

Joined: Mar 2010
Posts: 1,880
Out in Left Field, NY
Quote:

Thanks a lot for all the replies


Dogdays,

The pistons are flat ,stock style,TRW L2388,0.75" comp distance .
The deck is not exactly the same in all the cyls,but they are between .068" wich is the one most closer to the surface and .074" that would be the most deeper in the hole.
The Whiplash cam lift is .518".

What i thought,or at least what i have read in some web page, is that the Alu heads subtract one pound from the compresion,but they compensate that loss of power in other ways.
So if it is 9.30:1 would it go to 8.30:1?
]


The guys here will correct me if I'm wrong, but I think it's not that aluminum lowers compression, but more like you can run more compression with aluminum than an iron head without detonation, all things being equal.

Re: will it be be absolutely necessary to mill the heads? [Re: bobs66440] #1173173
02/07/12 11:29 AM
02/07/12 11:29 AM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:

The guys here will correct me if I'm wrong, but I think it's not that aluminum lowers compression, but more like you can run more compression with aluminum than an iron head without detonation, all things being equal.




This is what everything points to .

Coke , with pistons that deep in the hole you'll have no issues with piston to valve interference. but you'll want to be careful with compression being too high without the benefit of quench because of how deep they are in the hole.

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173174
02/09/12 08:28 AM
02/09/12 08:28 AM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Quote:

The guys here will correct me if I'm wrong, but I think it's not that aluminum lowers compression, but more like you can run more compression with aluminum than an iron head without detonation, all things being equal.




It seems that they dissperse the heat a lot faster than the iron,wich means that they would evite detonation on a 10:1 and upper CR,but i don,t know what would happen with the power on an engine with less than 10:1.

Quote:


Coke , with pistons that deep in the hole you'll have no issues with piston to valve interference. but you'll want to be careful with compression being too high without the benefit of quench because of how deep they are in the hole.




John,
Do you mean that the compression could damage the gasket triying to scape ?That is the explanation that i find,cause the quench is the flat part of the piston wich leves with the block surface,but this would be on a dish piston,six pack style for example.

However 9.3 or 9.5:1 CR wouldn,t be a trouble,would it?


Thanks both of you

Last edited by Coke; 02/09/12 08:50 AM.
Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173175
02/09/12 10:48 AM
02/09/12 10:48 AM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:

Quote:


Coke , with pistons that deep in the hole you'll have no issues with piston to valve interference. but you'll want to be careful with compression being too high without the benefit of quench because of how deep they are in the hole.




John,
Do you mean that the compression could damage the gasket triying to scape ?That is the explanation that i find,cause the quench is the flat part of the piston wich leves with the block surface,but this would be on a dish piston,six pack style for example.

However 9.3 or 9.5:1 CR wouldn,t be a trouble,would it?


Thanks both of you




No the compression won't damage the gasket . Your compression ratio under 10 is fine as long as you don't run the lowest octane fuel available .

I'm not getting your question , your english is generally good but I'm a little confused by

the flat part of the piston wich leves with the block surface

is that supposed to read

the flat part of the piston which levels with the block surface ... meaning zero deck ?

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173176
02/09/12 03:01 PM
02/09/12 03:01 PM
Joined: Jan 2003
Posts: 27,421
Balt. Md
3
383man Offline
Too Many Posts
383man  Offline
Too Many Posts
3

Joined: Jan 2003
Posts: 27,421
Balt. Md
I believe Hughes told you that because the aluminum head can run about 1 point higher in comp to be equal with and iron head. So if you run 10.5 with the 452 aluminum head its like 9.5 with the cast iron head. I can tell you we milled the Eddy heads on my sons 400 .040 to get 10.8 comp. It does not have good quench but runs fine on 92 or 92 pump and it has no fitting problems as we milled the intake side .040 also.

Sure you can run the comp at 9.5 but you will have a little better performance if you up the aluminum headed eng to 10.5. You will just loose a tad of power at 9.5. That said I run 10.6 in my aluminum headed 493 and it does have quench and runs great on 92 pump. Ron

Last edited by 383man; 02/09/12 03:02 PM.
Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173177
02/09/12 08:12 PM
02/09/12 08:12 PM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Quote:



No the compression won't damage the gasket . Your compression ratio under 10 is fine as long as you don't run the lowest octane fuel available .

I'm not getting your question , your english is generally good but I'm a little confused by

the flat part of the piston wich leves with the block surface

is that supposed to read

the flat part of the piston which levels with the block surface ... meaning zero deck ?




Yes youīre right, i forgot the "L".
No,i didn,t mean zero deck,I just think that i didn,t have a correct idea about what Quench is..


I was planning to use 95 oct gasoline.Here we have 95 and 98.
98 is more expensive but i,m not going to use the car as a daily driver..

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173178
02/09/12 09:35 PM
02/09/12 09:35 PM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
Not enough dumb comments...yet
Mr.Yuck  Offline
Not enough dumb comments...yet

Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Quote:

Hello everybody,

I have a set of new MP 452 heads in the box(84cc chamber)for my 440 engine.
Using a comp calculator i would get a comp ratio of 9.30 with a .039" gasket.

Well, i sent a mail to Hughes for ordering one of their whisplash cams,and they said to me that 9.30 is too low for aluminium heads and i will need to mill the heads 0.50 or 0.60..
Also said that a .020 gasket is not an option for alu heads.

I,m not very happy about that idea...troubles with the intake fitment,valve clearances etc...

What is your opinion?

Thanks a lot in advance for any input.




aren't 452's iron? What'd I miss? Some guys use steel shim gasket w/ alum heads..


[IMG]http://i66.tinypic.com/pui5j.jpg[/IMG]
Coming soon!!!!
Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173179
02/09/12 09:45 PM
02/09/12 09:45 PM
Joined: Jan 2003
Posts: 16,376
D
dogdays Offline
I Live Here
dogdays  Offline
I Live Here
D

Joined: Jan 2003
Posts: 16,376
These calculations based on 30 over 440, stock stroke, 84 cc head, flat top piston no valve reliefs nearest piston to deck is 0.068".
Mopar machine work wasn't the greatest and I'm betting your decks are not square to each other or parallel to the crankshaft centerline.
A 30 over 440 has about 914cc swept volume. We would like to have 10.5:1 compression with aluminum heads. To find the volume above the piston required for a compression ratio "r", divide by the quantity (r-1). 914 / 9.5 = 96.2cc. The head volume is 84cc so you need just 12.2cc more than the head. A normal 0.040" composition gasket is about 12 cc so you can see you need to delete some volume somewhere. The steel shim head gasket is 5 or 6 cc so let's say 6. Quite a few guys on this board have used them with success.

So your closest piston is 0.068 in the hole which equals 914 * 0.068/3.75 or 16.6 cc. I suggest cutting 0.035" down from the lowest corner so now all the pistons should be 0.033" down in the hole. You now have 914 * 0.033/3.75 or 8cc which plus the 6 cc of the head gasket and the 84cc head gives you 98cc. (914 + 98) / 98 = 10.3:1. I'd live with that. If you think about it you'll see that milling the block is twice as effective as milling a closed chamber head.
If you use just the steel valley pan/intake gasket with a smear of Hylomar around all the openings the intake should bolt on OK. Then all you have to worry about is valve to piston clearance.
Use checking springs with the valves on one cylinder and check the V/P clearance every 5 degrees from 20 BTDC to 20 ATDC and see what you get. One of the cam manufacturers has the procedure posted.

With 0.052" squish clearance your engine will run very well.
Good Luck!
R.

Re: will it be be absolutely necessary to mill the heads? [Re: Mr.Yuck] #1173180
02/09/12 09:53 PM
02/09/12 09:53 PM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:

Quote:

Hello everybody,

I have a set of new MP 452 heads in the box(84cc chamber)for my 440 engine.
Using a comp calculator i would get a comp ratio of 9.30 with a .039" gasket.

Well, i sent a mail to Hughes for ordering one of their whisplash cams,and they said to me that 9.30 is too low for aluminium heads and i will need to mill the heads 0.50 or 0.60..
Also said that a .020 gasket is not an option for alu heads.

I,m not very happy about that idea...troubles with the intake fitment,valve clearances etc...

What is your opinion?

Thanks a lot in advance for any input.




aren't 452's iron? What'd I miss? Some guys use steel shim gasket w/ alum heads..




If you read up higher you would have seen we discussed this . About 5 yrs ago MP released a new alum head that I am pretty sure is NHRA legal, it's an Ebrock RPM with straight spark plugs and a freeze plug on the end , they call it the 452.

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173181
02/09/12 10:43 PM
02/09/12 10:43 PM
Joined: Sep 2005
Posts: 12,481
Chino Valley
RodStRace Offline
I Live Here
RodStRace  Offline
I Live Here

Joined: Sep 2005
Posts: 12,481
Chino Valley
Quench = the area of the combustion chamber where the flat piston and the flat part of the head are. That would be the left side shown here, ignore the huge bump on the piston.


Octane

Your 96 is equivalent to 92 here in the States.

US octane is an average of 2 ratings, research octane (RON) and motor octane (MON). If you look at a gas pump in the United States, you will see a yellow sticker that says "octane by R + M / 2" which is the formula for the average. In Europe, they only report the RON.

Re: will it be be absolutely necessary to mill the heads? [Re: dogdays] #1173182
02/10/12 06:32 PM
02/10/12 06:32 PM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Quote:

These calculations based on 30 over 440, stock stroke, 84 cc head, flat top piston no valve reliefs nearest piston to deck is 0.068".
Mopar machine work wasn't the greatest and I'm betting your decks are not square to each other or parallel to the crankshaft centerline.
A 30 over 440 has about 914cc swept volume. We would like to have 10.5:1 compression with aluminum heads. To find the volume above the piston required for a compression ratio "r", divide by the quantity (r-1). 914 / 9.5 = 96.2cc. The head volume is 84cc so you need just 12.2cc more than the head. A normal 0.040" composition gasket is about 12 cc so you can see you need to delete some volume somewhere. The steel shim head gasket is 5 or 6 cc so let's say 6. Quite a few guys on this board have used them with success.

So your closest piston is 0.068 in the hole which equals 914 * 0.068/3.75 or 16.6 cc. I suggest cutting 0.035" down from the lowest corner so now all the pistons should be 0.033" down in the hole. You now have 914 * 0.033/3.75 or 8cc which plus the 6 cc of the head gasket and the 84cc head gives you 98cc. (914 + 98) / 98 = 10.3:1. I'd live with that. If you think about it you'll see that milling the block is twice as effective as milling a closed chamber head.
If you use just the steel valley pan/intake gasket with a smear of Hylomar around all the openings the intake should bolt on OK. Then all you have to worry about is valve to piston clearance.
Use checking springs with the valves on one cylinder and check the V/P clearance every 5 degrees from 20 BTDC to 20 ATDC and see what you get. One of the cam manufacturers has the procedure posted.

With 0.052" squish clearance your engine will run very well.
Good Luck!
R.





Thanks a lot Dogdays for all the work that this text involves.
Those formulas are very interisting and useful.
Couriosly ,is the typical theoricaly part that you find boring until you start to find troubles .

To mill the block sound even worse than mill the heads,however i,m starting to belive that this block could have been milled yet,cause i Googled the pistons part number(L2388) and i found a few posts wich talk about people who have used these pistons on 440 blocks and they sit even deeper than mine,such as 0.080 to 0.12 deck.


Last edited by Coke; 02/15/12 04:14 PM.
Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173183
02/15/12 05:48 PM
02/15/12 05:48 PM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
I have meassured the cylinder height from the top of the piston when it is in itīs lowest position in the hole(BDC) to the block surface and i got 3.858".
3.858"-0.070" deck = 3.788" Stroke?
I was basing my comp calculations on the standard 3.750"...

Am i doing it correctly?

Thank again for your invaluable help
(And I feel sorry for being so bore )

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173184
02/15/12 06:53 PM
02/15/12 06:53 PM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Are you measuring it on the centerline of the piston over the wrist pin ? That is a lot of stroke increase if it is . Are the rods std. or cut undersize ?

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173185
02/16/12 06:25 PM
02/16/12 06:25 PM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
John,
I,m meassuring from the top of the piston at BDC to the block surface.
Keep in mind that the piston has a very low comp.height.such as 1.926"
How i should to do for meassuring the stroke?

I belive that the rods are the original ones.However tomorrow i,ll try to meassure the distance between the small and big end centers .

Thanks

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173186
02/17/12 09:52 AM
02/17/12 09:52 AM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
I have measured the block height and there are 270mm (10.6299") between the crankshaft center and the block surface.
I have read around here that a 440 block uses to have 10.725" so i suppouse that it has been decked.



Uploaded with ImageShack.us

About the rod lenght i have meassured 180mm(7.086") from the center of the pin to the big end center,or the surface were it meets the bearing cap.
This is what i don,t understand cause the workshop manual says that the are 6.766" to 6.770"???

The rod "I" beam has the number #1851535 stamped on it.

Thanks i advance for any input.






Uploaded with ImageShack.us

Last edited by Coke; 02/17/12 11:48 AM.
Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173187
02/17/12 12:37 PM
02/17/12 12:37 PM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Seriously ??? A tape measure ?

the part number is a stock factory rod there is no way it is that long , you need to use something a little more PRECISE to measure that stuff.

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173188
02/17/12 02:04 PM
02/17/12 02:04 PM
Joined: Oct 2005
Posts: 8,853
Ontario, Canada
S
Stanton Offline
Don't question me!
Stanton  Offline
Don't question me!
S

Joined: Oct 2005
Posts: 8,853
Ontario, Canada
Quote:

The deck is not exactly the same in all the cyls,but they are between .068" wich is the one most closer to the surface and .074" that would be the most deeper in the hole.




Ok, so if you don't get the same measurement for each piston what does that mean??
a) either the rods are unequal length
b) the piston comp. heights are unequal (not likely)
or
c) the decks are not even (most likely)

I would deck the block to get the decks even and straight and run the gaskets you have with the heads as they are.

People talk about milling the intake surface after milling heads but you rarely see anyone suggesting the same after decking a block! Well, decking a block .010 is no different that milling a head .010! But in your case, you're using a gasket which is .020 thicker than stock so in theory you can knock .020 off the "stock" deck measurement or off the head and you'll still be at stock height.

Re: will it be be absolutely necessary to mill the heads? [Re: JohnRR] #1173189
02/17/12 06:05 PM
02/17/12 06:05 PM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Quote:

Seriously ??? A tape measure ?

the part number is a stock factory rod there is no way it is that long , you need to use something a little more PRECISE to measure that stuff.




The tape is not enough accurate for most things,i know,just something orientative.The trouble is that i can,t to meassure the rod center to center when it is installed .Just to the pin surface to one of the big end corners. This is why there are that big difference.
However knowing that the rods are the stock ones ,doesn,t work to spend more time meassuring them.



Anyway,the piston travel continues being 3.788"(This time using better than a tape tools ,as you can see in the pictures)



Uploaded with ImageShack.us



Uploaded with ImageShack.us


What i need to know is what meassure i have to use with the comp.ratio calculator, 3.750 wich is the ratio of one crankshaft turn,or 3.788" wich is the travel from BdC to TDC and it depends on piston comp height.
The CR changes depending on wich of both you are using.

Thanks again

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173190
02/17/12 06:09 PM
02/17/12 06:09 PM
Joined: Jan 2003
Posts: 104,346
Garden Grove, CA
OzHemi Offline
Penguin-hating Ginger
OzHemi  Offline
Penguin-hating Ginger

Joined: Jan 2003
Posts: 104,346
Garden Grove, CA
Quote:









Off topic for a moment, but I used to have a Bultaco Sherpa T.

Re: will it be be absolutely necessary to mill the heads? [Re: OzHemi] #1173191
02/17/12 07:02 PM
02/17/12 07:02 PM
Joined: Oct 2005
Posts: 8,853
Ontario, Canada
S
Stanton Offline
Don't question me!
Stanton  Offline
Don't question me!
S

Joined: Oct 2005
Posts: 8,853
Ontario, Canada
Quote:

3.750 wich is the ratio of one crankshaft turn,or 3.788" wich is the travel from BdC to TDC




Forget the 3.750. You've measured the piston travel at 3.788 and if that is accurate then that is the measurement you must use.

Re: will it be be absolutely necessary to mill the heads? [Re: Stanton] #1173192
02/17/12 08:46 PM
02/17/12 08:46 PM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Thanks Stanton,That is what i need to know.
Then the CR would be around 9.6 :1 using a 0.027 gasket

Your impressions about the block deck are right.Someone deck this one in the past, ,0.025 or so.This does not allow to combine a wide range of pistons cause almost all of them are 2.060 CH and they would have an excesive negative deck.
The one and only piston change solution is the 1.991 CH piston,wich would get a zero deck and 10,1:1 CR.
That is why i don,t want to deck the block more than it is.

Thanks

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173193
02/17/12 10:15 PM
02/17/12 10:15 PM
Joined: Oct 2005
Posts: 8,853
Ontario, Canada
S
Stanton Offline
Don't question me!
Stanton  Offline
Don't question me!
S

Joined: Oct 2005
Posts: 8,853
Ontario, Canada
A straight deck is IMPORTANT !! I would not hesitate to deck that block again to get it right - another .010 would not hurt things. Use a thicker head gasket if necessary. You can get as thick as .051 from Felpro.

Re: will it be be absolutely necessary to mill the head [Re: Stanton] #1173194
02/18/12 12:36 AM
02/18/12 12:36 AM
Joined: Jan 2003
Posts: 16,376
D
dogdays Offline
I Live Here
dogdays  Offline
I Live Here
D

Joined: Jan 2003
Posts: 16,376
The 535 rod is the stock 413/440 rod that is 6.768" C-to-C.
What undersize are your rod bearings?
To increase stroke by offset grinding you have to end up with a smaller rod journal. Unless you are running 0.040" undersize rod bearings I doubt the stroke differs from the standard 3.750.
I think there are a lot of measurement errors that are confusing you.

R.

Re: will it be be absolutely necessary to mill the heads? [Re: Coke] #1173195
02/18/12 10:04 AM
02/18/12 10:04 AM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:





Uploaded with ImageShack.us


What i need to know is what meassure i have to use with the comp.ratio calculator, 3.750 wich is the ratio of one crankshaft turn,or 3.788" wich is the travel from BdC to TDC and it depends on piston comp height.
The CR changes depending on wich of both you are using.

Thanks again




Did you check push on the piston to see how much it rocks when you are checking it like it is in this picture .

I haven't gone back and read the thread for your specs but I don't think you have too high a compression ratio to even be worrying about this if you are using alum heads .

What was the question again ?

Looking at the pictures the block has been decked , the .006 difference you are seeing is probably the tolerance stack ups. Do you have a good straight edge or have access to a machinists straight edge , check the block to see if it truely is wavy , I'm guessing it's not that bad.

If Hughes says you need higher compression ratio to use their cam and you want to run the engine the way it is then get a different cam. Contact member fast68plymouth and get a cam from him .

Re: will it be be absolutely necessary to mill the head [Re: dogdays] #1173196
02/18/12 10:07 AM
02/18/12 10:07 AM
Joined: Jan 2003
Posts: 74,947
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 74,947
U.S.S.A.
Quote:

The 535 rod is the stock 413/440 rod that is 6.768" C-to-C.
What undersize are your rod bearings?
To increase stroke by offset grinding you have to end up with a smaller rod journal. Unless you are running 0.040" undersize rod bearings I doubt the stroke differs from the standard 3.750.
I think there are a lot of measurement errors that are confusing you.

R.




It is possible for the stroke to be off by that much , the crank in my 383 is 3.370 when it should be 3.375, it is cut .010 under so I don't know who shortened it, the factory or ? The plus side is my pistons ended up at zero deck instead of poking out of the block.

Re: will it be absolutely necessary to mill the heads? [Re: Coke] #1173197
02/18/12 02:14 PM
02/18/12 02:14 PM
Joined: Mar 2008
Posts: 5,746
Ontario, Canada
Dodgem Offline
master
Dodgem  Offline
master

Joined: Mar 2008
Posts: 5,746
Ontario, Canada
I would not worry about it buy the cam and degree it in and go on with your life. It says works well for engines 8.1 to 8.75 to 1 maybe the optimum may be 10 to 1 or 10.5 to squeeze the extra hp the aluminum heads will allow before detonation BUT 9.3 to one will be just fine.
going up to 10.5 would maybe net 14 more hp and 13 more foot lb on a motor making a little north of 400 through the mufflers you will never notice it. If you ran the car then up the compression they only way you would notice the difference would be a couple 10ths in the quarter you seat dyno will not be able to tell!

Just stop worring!

Re: will it be absolutely necessary to mill the heads? [Re: Dodgem] #1173198
02/18/12 03:35 PM
02/18/12 03:35 PM
Joined: Oct 2005
Posts: 8,853
Ontario, Canada
S
Stanton Offline
Don't question me!
Stanton  Offline
Don't question me!
S

Joined: Oct 2005
Posts: 8,853
Ontario, Canada
Don't worry, be happy ! ;-)

Re: will it be be absolutely necessary to mill the head [Re: JohnRR] #1173199
02/18/12 06:41 PM
02/18/12 06:41 PM
Joined: Jan 2003
Posts: 16,376
D
dogdays Offline
I Live Here
dogdays  Offline
I Live Here
D

Joined: Jan 2003
Posts: 16,376
Your stroke is off 0.005", his is supposedly off 0.038", that's seven+ times as much as yours. That's why I don't believe his measurements. You could get that stroke by offset grinding 0.040" but the crankpin would be that much smaller then.

So I went back and checked his numbers again. Stated deck height is 10.6299, make that 10.630. The piston compression height is 1.926. That number should be nearly exact. The pistons average 0.071" in the hole. The rods are the familiar LY 535 rods, supposedly 6.768" long c-c.
The crank should be 3.750" stroke which means 1.875 radius.
10.630 - 1.926 - 6.768 -1.875 -0.071 = -0.010"
This means to me that the measurements we got from the OP are accurate except for the "stroke" measurement. Probable causes of the 0.010
" discrepancy are the rods are probably a bit shorter because they've been rebuilt once or twice, the 0.071" down in the hole average is more likely 0.068 and it is possible the crank is a little shorter or the block a little taller than measured.

SO,
1. Calculate your stuff with the published 3.75 stroke.
2. You could stand to take another 0.030 off the block to gain a little more compression. Because your cylinder head is a closed chamber design, you get much less cc reduction cutting the head 0.010" than the block 0.010".
3. Your block has definitely had the deck cut nearly 0.100". This means you're going to have a struggle to get your intake manifold to fit.
4. The Hughes answer on cams and head gaskets was just a cookbook answer. Many board members are using steel shim head gaskets with their aluminum heads. Also, the cam should work fine. I would suggest looking at the Lunati Voodoo line for an alternative.
5. If you just put the engine together like it is it will have decent power and probably run on lower grade gas. Maybe that's all you need?

R.

Last edited by dogdays; 02/18/12 07:09 PM.
Re: will it be be absolutely necessary to mill the head [Re: dogdays] #1173200
02/18/12 07:24 PM
02/18/12 07:24 PM
Joined: Jan 2003
Posts: 16,376
D
dogdays Offline
I Live Here
dogdays  Offline
I Live Here
D

Joined: Jan 2003
Posts: 16,376
Whiplash? Really? Seriously?
Do you really want a driver that sounds like that?

It seems to me that the whiplash and the Comp thumpr cams are gimmick cams.

On your engine as you describe it I'd use a Lunati Voodoo 60303 or even 60302 if you have piston to valve clearance problems. You have very nice flowing heads and don't need a mondo cam to make great power.

R.

Re: will it be be absolutely necessary to mill the head [Re: dogdays] #1173201
02/18/12 07:42 PM
02/18/12 07:42 PM
Joined: Nov 2004
Posts: 340
Vitoria, Spain
C
Coke Offline OP
enthusiast
Coke  Offline OP
enthusiast
C

Joined: Nov 2004
Posts: 340
Vitoria, Spain
Thanks Dogem,your answer contains a lot of good info ,cause we are here speaking about CR,strokes,etc but in the end ,the question is always the same : How much Power am i going to loose or how much am i going to gain.


@ Dogdays

The bearings are .010 under

Forget the rods cause it has been my fault.I didn,t make a good meassurement.

@John
Do you mean to push the piston by hand?I have tried it and there is not any clearance..
As you can see the engine has been rebuilt,that is why it is so clean.
It has new rings, main and cam bearings etc The cylinders were also honned and the pistons&rod aligment checked and cleaned with sand.These was a couple of years ago,and it has been on the engine stand since then.
Hughes didn,t said that i need more CR for their cam.It is made for low comp engines.
They said that 9.3 to 1 is too low comp using alu heads,and i should to shave them at least 0.050".

As far for the straight edge i don,t have one,but i don,t think the block is wavy,it was straightened when it was rebuilt(At least is what the bill says) but there is too much diference between cyl decks and it will need to back to the machinist.

@Stanton

I have checked all the cyl decks again.Three times every one (Just in case) using the dial gauge for getting the exact TDC and using feeler gages.
These are the exact decks:

Cyl 1: 0.070"
Cyl 3: 0.070"
Cyl 5: 0.070"
Cyl 7: 0.066"

Cyl 2: 0.062"
cyl 4: 0.062"
cyl 6: 0.062"
cyl 8: 0.062"

What means that you and Dogdays were right.
The driverīs block side seems to be 0.010 higher than the passengerīs one,so i suppouse that a visit to the machinist is going to be a must.
i will ask him for leaving all the cyls at 0.062".


Thanks

Last edited by Coke; 02/18/12 07:50 PM.
Page 1 of 3 1 2 3






Powered by UBB.threads™ PHP Forum Software 7.7.1